inari amertron - industry 4.0 pathway · -operation management-pain-points & solution-reduce...
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Company ConfidentialI – Integrity N – No Excuse A – Aligned Partnership R – Result Oriented I – Initiative
Inari Technology: Smart Manufacturing
INARI AMERTRON - INDUSTRY 4.0 PATHWAY
Company ConfidentialI – Integrity N – No Excuse A – Aligned Partnership R – Result Oriented I – Initiative Company ConfidentialI – Integrity N – No Excuse A – Aligned Partnership R – Result Oriented I – Initiative
5 Locations, 11 Factories, Over 6500 Employees
Manufacturing Space : >1M sqft
• The Biggest Market Capitalization (RM7B) in Malaysia’s Technology Stock• Included in Morgan Stanley Capital International (MSCI) Global Small Cap Index
ONE STOP FULL TURNKEY SERVICESDesign & Development . NPI Qualifications . High Volume Manufacturing . Drop Ship
Company ConfidentialI – Integrity N – No Excuse A – Aligned Partnership R – Result Oriented I – Initiative Company ConfidentialI – Integrity N – No Excuse A – Aligned Partnership R – Result Oriented I – Initiative
OSAT
- Photonic Chip Fabrication (Facet coating)
- Fully integrated back-end wafer processing
- Integrated circuit package assembly
- Final packaging and testing
Key Products
- System-In-Package Flip Chip package, IC/Sensors
- Photonic Laser and Detector Chips
- PCBA / Box build
ODM
- Complete test system development capability
- Design, develop and manufacturing of electronic test and measurement equipment
- Hardware development
- Test development
Key Products
- Automated Test Equipment (e.g. for automotive application)
- Precision Bench-top Power Sources for laboratories and manufacturing testing
Test Development
- Test Board and Demo Board design and layout
- Platform conversion for wafer and package level testing
- Scripting to coding test programs for Teradyne, Adventest and specific testers
Key Products
- RF test
- Fiber Optics test
- IR/ Sensors test
- Digital Test (define test methodology)
Inari Amertron Berhad:
Our Values and Core Competencies
Process & Package
Development
- Package design
- PCB substrate design and leadframe design
- Automated manufacturing process
- Prototype samples
Key Products
- System-In-Package Multi-Chip Modules
- Integrated Flip Chip Modules
- Photonic Laser and IR Modules
Company ConfidentialI – Integrity N – No Excuse A – Aligned Partnership R – Result Oriented I – Initiative
Inari Technology: Smart Manufacturing
McKinsey Digital Compass – The Motivation Factors
Improve Productivity by:
- Reduce:- Inventory holding cost- Cost of Quality- Time to Market- Machine Downtime/
Maintenance
- Increase:- Technical knowhow- Automations- Accurate forecasting
Company ConfidentialI – Integrity N – No Excuse A – Aligned Partnership R – Result Oriented I – Initiative
Industry 4.0 Migration – Focus Areas
People:- Develop Talent- Knowledge Focus- Exploration Mindset
Process/Product- Operation Management- Pain-points & Solution- Reduce Gap
Technology- Connectivity- Automation- Intelligence
Inari Approach in Adapting to I4.0
1. Understand I4.0 1
Strengthen the system foundation
& continuously building-up the
Intelligence of Integrated
Manufacturing System
- Develop Internal Talent
- Develop Local I4.0 Ecosystem
4
2. Transform into Inari Needs2
3. Translate into actionable tasks3
Company ConfidentialI – Integrity N – No Excuse A – Aligned Partnership R – Result Oriented I – Initiative Company ConfidentialI – Integrity N – No Excuse A – Aligned Partnership R – Result Oriented I – Initiative
A. System IntegrationB. Internet of Things
C. Big DataD. Simulation
E. Cloud ComputingF. Cybersecurity
Understand 9 Pillars of Industry 4.0
Inari currently adopting 6 Pillars and expanding…
A&B: Connectivity C&D: Analytics E&F: Remote Access
Other pillars are Manufacturing Enhancement: As and when required
B
D
FA
E
C
Company ConfidentialI – Integrity N – No Excuse A – Aligned Partnership R – Result Oriented I – Initiative
Machine Data Operation Platform Integration & Interactiveness BIG DATA Analytic &
CognitiveInfra-
structureVisualization & Interactiveness
Windows XP/7
interface.
Machine Type 1
RS232 Interface
Sensor Interface
Thermocouple
Machine Type 2
Machine Type 3
Customer FTP
Inari Website / Customer Portal
Auto Notification
Data Feed
Storage/Real time interactive
Integrated Analytic Cognitive Process Automation
4321 5 6
Transform into Inari’s Smart Manufacturing Pillars
HRMS
SHOPFLOOR
Apix
Training Module
MACHINE Data
ERP
Customer Portal
eSPC
eMAP
Traffic & Logistic
Clotho
PRODUCTION
PLANNING/ JIT
SHIPMENT
DELIVERY JIT
MACHINE OEE,
MTBA, MTBF
PROCESS
QUALITY
CONTROL
DETECT,
TRIGGER &
PREVENTION
EQUIPMENT
TOTAL
PREVENTIVE
MAINTENANCE
FACILITY
MONITORING &
CONTROL
Actual Vs Target
Output &
Wastages
(Entitlement)
ETL
Data
Warehouse
Data
Cube
Dashboard
Server
Firewall
Anti-Virus
Network
Bu
sin
ess In
telli
ge
nt
Machine Type 4
Secs /Gem
Protocol
Connectivity Analytics Remote Access
COLABORATIVE
ROBOT
UTILITY
Company ConfidentialI – Integrity N – No Excuse A – Aligned Partnership R – Result Oriented I – Initiative
CORE BASEENTITIES
PLATFORMBIG DATA & ANALYTIC CLOUD
CYBER SECURITY
VISUALIZATION & INTERACTIVENESS
PORTAL
AUTONOTIFICATION
DATAFEED
CUSTOMER FTP
OPERATION
LOT BASED
HUMAN BASED
MACHINE+
COBOT+
UTILITY
SFCS
ERP
EMAP
ESPC
INVOICE
HRMS
MAINTENANCE
M/C DATA
POWER CONSUMPTION
TRAINING
DATABASE
DATABASE
CLOUD
STORAGE&
ANALYTIC&
PREDICTIVE
NETWORK
+
FIREWALL
+
ANTIVIRUS
DATABASE
APISERVICES
Translate Into Actionable Tasks:
Defining the Pillars
Company ConfidentialI – Integrity N – No Excuse A – Aligned Partnership R – Result Oriented I – Initiative
Industry 4.0 Migration – How do we do it…
CONNECTIVITY
INTERFACING
ANALYTICS
VISUALIZATION
- CONNECT ALL OPERATION + FACILITY EQUIPMENT & RETRIEVE DATA- CONNECT PROCESS & RETRIEVE PARAMETER- LINK ALL OTHER APPLICATION (MATERIAL, HRMS, FINANCE, SHOPFLOOR
- ESTABLISH: HUMAN - MACHINE - PROCESS LINKAGES- RUN OPERATION BY INTERFACING: SOURCE TO SERVER TO USER- REMOTE, MOBILE, INTERACTIVE
- RETRIEVE, PROCESS, ANALYZE, SUMMARIZE, RESTORE- RUN BIG DATA ANALYTICS – DATA SCIENCE / COGNITIVE / PREDICTIVE- MACHNIE LEARNING – DEEP LEARNING
- DASHBOARDING- FOR HIGH LEVEL DOWN TO SHOPFLOOR LEVEL- ANDROID BASED, WEB BASE.
PLATFORMS TASKS
Company ConfidentialI – Integrity N – No Excuse A – Aligned Partnership R – Result Oriented I – Initiative
Industry 4.0 Readiness Assessment: Where We Are
HIGH
MEDIUM
HIGH
MEDIUM
LOW
NEW
COMERLEARNER LEADEREXPERIENCED
RANK 3
RANK 2
RANK 2
RANK 1
Engagement Level
Maturity Level
INARI
RANK 1:
Already embarked on I4.0 and championed the strategy,
process & technology
RANK 2:
Embarking on I4.0 & has experience & knowledge on how
to execute initiatives
RANK 3:
New comer with minimal adoption to I4.0
Company ConfidentialI – Integrity N – No Excuse A – Aligned Partnership R – Result Oriented I – Initiative Company ConfidentialI – Integrity N – No Excuse A – Aligned Partnership R – Result Oriented I – Initiative
INDUSTRY 4.0
CREATE VALUE
FC-SiP + CoC + PEP
Inari – Value Creations & New Paradigm
PLATFORM:
BACKBONE:
PARADIGM:
INDUSTRY 3.0
VALUE ADD
FC-SiP + CoC
WIRELESS RF
PHOTONICS (FO)
OPTO (IRIS SENSORS)
COMBINING SoC & SiP – Higher Value System• RF in SiP of MEDICAL WEARABLE
• SiP of CMOS/Emitter /Lasers/Sensors
• WIRED CONNECTIVITY
NEXT GENERATION• WIRELESS RF
• PHOTONICS (FO)
• OPTO (IRIS SENSORS)
“Manufacturing Excellence with I4.0”
End Market
Smart Mobile Device
Multi Bands phone
Long Term Evolution (LTE)
Deployment
Optoelectronic
Iris
CameraIR LED
“Current….”
ECOSYSTEM:Technology & Innovation/
Talents/Automation/ IT
Total Supply
ChainIndustry 4.0+
4Aug’17I – Integrity N – No Excuse A – Aligned Partnership R – Result Oriented I – Initiative
Company ConfidentialI – Integrity N – No Excuse A – Aligned Partnership R – Result Oriented I – Initiative Company ConfidentialI – Integrity N – No Excuse A – Aligned Partnership R – Result Oriented I – Initiative
Ecosystem Collaborations Towards Industry4.0
4Aug’174Aug’17I – Integrity N – No Excuse A – Aligned Partnership R – Result Oriented I – Initiative
GOVERNMENT AGENCIES
ACADEMIA EQUIPMENT
SUPPLIER
SYSTEM INTEGRATORSIndustry 4.0
Smart Solution Controller Area
Network Solution
Company ConfidentialI – Integrity N – No Excuse A – Aligned Partnership R – Result Oriented I – Initiative
THANK YOU