Performance & Operations

ManagementApril 2010

Improving Productivity with TrakSYS™

CONFIDENTIAL

Operations & Performance Management with TrakSYS™

Job

Schedule Tasks

Labor

Material

Batch

QualityKPIs

Energy

Maint.Operations

Management

TrakSYS™ is designed to effectively help to

manage manufacturing operations and

their performance in real time.

This is done through data collection from

disparate sources, interactive involvement of

stakeholders, advanced analytics, on-demand

access to relevant real-time and historical

information, and facilitating intelligence-

based decision making.

CONFIDENTIAL

Measurably IMPROVE Manufacturing Operations:

Without disrupting operations

Leveraging existing infrastructure (independent of vendors/suppliers, vintage)

With regulatory compliance (21 CFR Part 11, PAT process analytical technology, HACCP hazard analysis & critical control point)

Methodically, quickly, and economically

Connect

Collect

Analyze

Report

Collaborate

Act &

Improve

Control

Operations & Performance Management with TrakSYS™

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What you do with TrakSYS™

Quality of information

Timeliness of information

Relevance of information

Distribution of information

Decision-making in real-time

Process capability

Resource & asset utilization

Business performance

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Methodology: OEE, Lean, 6 Sigma

OEE– Equipment-related (mostly)

– Kaizen (improvement) events

– Simpler, quicker, more localized

LEAN– Value stream mapping, logistics

– Waste & cost reduction, inventory, cycle time, logistics, …

– Medium complexity, requires more time, broader reach

6 SIGMA– Reduction of variability; statistical tools

– Prevention of defects, predictability, process excellence

– Complex, time investment, broad reach

DRIVINGPERFORMANCE

6 SIGMA

OEELEAN

Successful CONTINUOUS IMPROVEMENT typically requires a combination of these!

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TrakSYS™ Application Stack

CONNECT, COLLECT, CONTROL, EXECUTE, IMPROVE

MODELTrak™

GLOBALTrak™

WEBTrak™KNOWLEDGE MANAGEMENT & DECISION SUPPORT PORTAL

Reports Dashboards Value StreamMap Notification Security

USER INTERFACE – NOTIFY, INTERACT, CONTEXTUALIZE

EVENTTrak™

LOGICTrak™

SCRIBETrak™

SENSORTrak™ LEANTrak™

ALERTTrak™ AUDITTrak™ HISTORITrak™ PRODUCTTrak™ SPCTrak™IMPROVETrak™BATCHTrak™

CONFIDENTIAL

Finishing & Packaging

Strategy

Business Planning – ERP, Accounting, APS, etc.

Processing & Manufacturing

Raw Materials Finished Goods

QC, Maint., etc.

7

CONFIDENTIAL

Managing Manufacturing Operations & Performance

TrakSYS™

Messaging&

Notification

Work OrderWIP TrackingMat. Mgm’nt

Real-time Decision Support

Planning & Scheduling

Optimization

Maintenance& PM

Optimization

Performance & OptimizationOEE,TEEP,

MTBF, CPQ, etc.

Quality Assessment

Performance Historian

Regulatory Compliance

(PAT, HACCP21 CFR Part 11)

Statistical Process Control

(SPC)

System Administration

Traceability, audit Trail, &

Digital Signatures

Value Stream Map (VSM)

Improvement Journal & Task

Tracking

Financial Analysis

Labor Tracking & Reporting

Data-source Connectivity

& Data Capture

Interoperability & Extensibility

Process Visualization

Process Modeling &

Business Rules

Enterprise Benchmarking& Collaboration

Uniform Configuration,

Modeling Environment

Personalized, Web-based Dashboards

Operator Interface

& Interaction

Product Profile Management

Batch Mgm’nt&

EBRs

Role-based Security &

Access Management

Mobility Solutions

Knowledge Management

Portal

Workflow & Manual Task Management

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Full Coverage of Manufacturing Operations

Proof of concept

Assessment

Multiple sites, areas, cells, lines

Batching and discrete operations

Data from sensors, PLCs, applications

Configuration-based asset modeling (ISA 95 & S88)

Job & operations management

Batch & recipe engine with electronic batch records (EBRs)

Material management (compounds, consumption, lot tracking, …)

Labor management

Task management

Messaging and notification management

Extensive analytics & business rules

Standard and users-defined KPIs (OEE, TEEP, CPQ, MTBF, MTTR, …)

Extensive reports and dashboards

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Real-time Reports & Business Intelligence

TrakSYS™

Production Area LAN

Operations & Performance ManagementProcess (Batch/API) & Packaging Area Systems

SENSORTrak™Data Collectors

Office AreaLAN

Remote Users

SCRIBETrak™Manual Data

EVENTTrak™Operator

Interaction

Process&

BusinessApplications

ALERTTrak™Real-time

Notification

BI Users

Sensors

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Differentiators

Unified modeling & configuration – 1 Application• All features and functions are configured in TrakSYS™

• All business rules are defined in TrakSYS™ – no change to other applications

Vendor-independent• Works with products from other vendors

• Doesn’t require to replace existing and functional assets

• Extends existing assets’ reach & functionality (and/or fill in when there’s none)

Scalability• Addresses needs form simple to complex (pilot to plant-wide to enterprise-wide)

• One TrakSYS license per plant (typical)

Rapid deployment

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CustomersThere are hundreds of manufacturing factories worldwide using Parsec’s manufacturing operations & performance management software, TrakSYS™.

CONFIDENTIAL

Complete Productivity Solution

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