improve energy efficiency and reduce greenhouse gas emission 2012/presentati… · 1 improve energy...
TRANSCRIPT
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Improve Energy Efficiency and Reduce Greenhouse Gas Emission
Fuji Oil Cogeneration Plant
Development Activities
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� Background as EPC contractor, equipment supply owners
and consultants come together to focus on
emission and sustainable energy solutions
� An investment entity for biomass and natural
gas power projects to provide low emission,
low cost utilities for various industries
� In depth knowledge in development activities from
more than 4decades of success, supply chain
mgmt, technical and operational capabilities
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GPA’s Services
Industry knowledge
Participation/
regulatory/ market
intelligence
Expertise in
Varius Commercial
Contracts
Emission Reduction Program
• G’teed Energy efficiency
• Performance operation
• CDM develop/M&V/trade
Long/Short Term Contracts
• Develop/ Project Inv/ Service
• BOT/BOO/BLT/CFD/Gas toll
• Equity/Bond/Project Finance
• Utility Pricing Structures
Consultancy Services
• Commercial/Financial
• Environment
• Technical/ Operational
• Market regulation/compliance
GPA Unique Energy Services
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Existing Emission: 85,748 Ton CO2
Cogeneration Project Activities
� The Project Activity Overview
� Baseline Scenario of Existing Manufacturing Facility
� Improvement Activities
� Activity A: Installation of a cogeneration plant
� Activity B: Fuel switching of the existing boilers
� Overall CO2 Emission Reduction
� Sustainable Development Qualifications
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Project Activity Overview
• Objective
To reduce emission by implementing a more efficient
generation of utilities & fuel switching to a low carbon fuel
as way of contribution to sustainable development
• Existing Business Activities
Fuel oil fired package boilers and grid connected
electricity to generate utilities and operate process
Location
Senoko Road, northern part of Singapore
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Existing Manufacturing Facility
• Project Facility
- Fuji Oil Singapore manufacturing facility of food products
• Existing Equipment
- HV, MV Electricity distribution, grid supply retail contract
- 3 units of medium pressure boilers (MPB) (avg over 10 yr old)
- 5 units of high pressure boilers (HPB) (avg over 12 yr old)
- Fueled boilers by using Light Fuel Oil (LFO) & Diesel
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Fuji Oil – Advanced Food Products Manufacturer
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Existing Equipment Configuration
Existing Emission: 85,748 Ton CO2
Power Grid
High Pressure
Boilers
Medium Pressure
Boilers Fuji Oil
LFO &
Diesel
LFO &
Diesel
Electricity
Medium
Pressure
Steam
High
Pressure
Steam
Activity-A
Activity-B
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Activity-A (Scope of Works)
• Installation of Cogeneration plant to replace the existing
oil fired boilers and less dependent on grid electricity
• Generated electricity for in house use, excess electricity
export to grid so as to maintain highest efficiency
• Recovering all exhaust heat from gas turbine by Heat
Recovery Steam Generator (HRSG)
• Existing medium boilers will be acting as a standby
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A Gas Turbine Cogeneration Plant
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I. Cleaner feature of a cogeneration plant
� A gas turbine with NOx DLE system, on natural gas
� A waste heat recovery system, 14 bar, efficiency 92%
� State of the art operating control system
II. Performance of the cogeneration plant
• Electric power output : 6.32 MW
• Steam generation of HRSG : 38 TPH
• Combined Heat & Power efficiency: 91.95%
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Activity-A (System overview)
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Activity-A (Existing Configuration)
Power Grid
Medium Pressure
Boilers Fuji Oil
LFO &
Diesel
Electricity
Medium
Pressure
Steam
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Activity-A (Improved Configuration)
Fuji Oil
LFO &
Diesel
Electricity
Medium
Pressure
Steam
Power Grid
Gas TurbineNG
HRSG
(Supplementary
Firing)
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Activity-A (Emission Reduction)
� Existing emission base line: 85,171 Ton CO2
� Activity-A Emission Reduction : 35%
Cogen
Emission
54,966 Ton
Reduction
30,205 Ton
Gird + MP
Boilers
Emission
85,171
ton
Existing Emission: 85,171 Ton CO2 Cogen Emission: 54,966 Ton CO2
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Activity-B (Carbon density comparison)
a) Fuel switching from LFO and diesel to Natural Gas by
using dual fuel burner
b) CO2 emission based line : equivalent to Ton CO2/TJ
Fuel switching of medium and high pressure boilers
77.4 74.1
56.1
0
10
20
30
40
50
60
70
80
90
LFO Diesel Natural Gas
LFO
Diesel
Natural Gas
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High Pressure Boilers
Fuji OilHigh
Pressure
Steam
Activity-B (Existing HP Boilers- Using LFO)
LFO &
Diesel
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High Pressure Boilers
Fuji Oil
NGHigh
Pressure
Steam
Activity-B (Improved HP Boilers-Natural Gas)
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Activity-B (Emission Reduction)
� Existing emission base line: 9,765 Ton CO2
� Activity-B Emission Reduction : 27%
New
Emission
7,138 Ton
Reduction
2,627 TonHP Boilers
Emission
9,765
Ton
Existing Emission: 9,765 Ton CO2 New Emission: 7,318 Ton CO2
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Activity A + B (Emission Reduction)
� Existing emission base line: 94,936 Ton CO2
� Activity A+ B Emission Reduction : 34.5%
New
Emission
62,104 Ton
Reduction
32,832 TonExisting
Emission
94,936
Ton
Existing Emission: 94,936 Ton CO2 New Emission: 62,104Ton CO2
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Sustainable Development Targets
�In line with Singapore Sustainable Development
Blueprint
�Contribute to the following targeted sustainability:-
1. Environmental
2. Economic
3. Social
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1) Environmental Sustainability
• In line with National Environment Agency’s
environmental protection requirements, standards and
regulations
• Produces measurable & verifiable reduction in GHG
emissions
• Promote awareness of lower emission technologies
thereby encourages other providers to adopt of cleaner
energy utilisation
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2) Economic Sustainability
• Utilizes more efficient and/or environment-friendly
technology than common industrial practices
• Long term results on energy cost saving for user
• Helps the reduction of the energy consumption at the
same time demonstrating economic opportunities for
other energy consumers to adopt the similar success
story
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Project Energy Efficiency Improvement
� Existing energy based line: 124.55 GWh
� Cogen energy saving: 29%
Existing
Energy
Usage:
124.55GWh
Cogen
Energy
Input
88.19GWh
Total Energy
Saving,
36.36GWh
Existing Energy Use: 125GWh Cogen Energy Use: 88GWh
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3) Social Sustainability
• Through the installation of the gas turbine, the accumulated demand on the national grid will be reduced
• Project helps to improve quality of life for employees by creating opportunities for skilled jobs, on job training, etc.
• New jobs will be created through project activity
Skilled Job Creation : 11 Employees
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• Jobs opportunities for maintenance of the gas
turbine for the outsourced companies
• Training and enhance knowledge for the employees
• Providing know how in socially acceptable practices
and standards for ourselves and other participants
Social Sustainability-related activities
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Contact:
438B Alexandra Road,
#02-07 Alexandra Technopark
Singapore 119968
Tel: 6316 2060
Fax: 6235 2085
www.greenpowerasia.com