implementing material resource efficiency practices and logistics malcolm waddell construction...
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Implementing Material Resource Efficiency practices and Logistics
Malcolm WaddellConstruction Project Manager
MRE Guide Material Logistics Plans Reverse Logistics
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MRE Guide for Regeneration and Major Project Support
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Regeneration
Linking the demolition and new-build stages to maximise resource efficiency.
WRAP regeneration guideBrings together:ICE Demolition ProtocolUsing reclaimed materialsGood practice site waste
managementIncreasing recycled content
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Current Projects
• England• Moss Side, Manchester• Loam Pit Vale, Lewisham
• Scotland• Bishopsbriggs, Glasgow• Raploch, Stirling• Clyde Gateway• Dumfries and Galloway
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Ongoing Work
Major Project Support– Work is being contracted.– Further five projects– Varied size and sector across England and
Wales– Client and Contractor Campaign Support
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Material Logistics Plans
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Material Logistics Plans
A tool to manage all materials from project conception through to demobilisation and completion.
Key aspects:Setting objectives and KPIs for
efficient material useMinimisation of materials through
attention to specifications, delivery & storage, handling & use, disposal
Identifying lessons learnt and best practice.
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Participating developments & projects
Leith Docks, Western and Granton Harbour on Edinburgh Waterfront
CaltongateCentral Edinburgh
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Participating developments & projects
Carmel CollegeSt Helens
Tubney BarnNear Oxford
Kennet IslandReading
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Participating projects
Farringdon StationCentral London
CrossrailMaidenhead - London - Essex - Kent
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Participating projects
Central St GilesCentral London
The Dartford HubDartford
HolboroughNear Maidstone
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A cross section
• Any type of project Housing - commercial - retail - public - schools
- transport - infrastructure
• Any size of project £ 16 billion - £600k
• Any location City centre - urban - rural
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How can material logistics help?
• Efficient construction• Reduced transport and associated CO2• Reduced productivity loss• Improved health & safety• Reduced damaged by:
Weather Bad storage conditions Unnecessary movements Poor handling
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Strategies
• Just-in-time• On site logistics specialists• Construction consolidation centres• Off-site manufacture• 4th party logistics• On-site marketplaces• IT solutions
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Traditional transport to site
Site
• Many separate deliveries• Un-coordinated arrivals • Risk of congestion on site and at gates• Many half empty lorries or …• Consignments too large• High stock levels on site• Empty return journeys• High traffic flow - high CO2
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Construction Consolidation Centres CCC
Site
Concrete, steelwork, very large items, and full vehicle loads when required, go directly to site
• Contractors deliver to CCC
• Mixed loads from CCC• Daily deliveries - JIT• Logistics operator runs
the CCC• Transport to site • On site handling• Waste removed on
return journeys• Bulked up, compacted
etc at the CCC
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Off site manufacturing OSM
• Controlled manufacturing environment
• Standardisation• Consistent quality• Shorter time on site• Design freeze• Packaging• Transport and Travel• Reduced cost and risk
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WRAP case studiesSpecific case studies examples developed by WRAP looking at:
Volumetric methods – CAD CAM software helps reduce waste <0.6% Pre-fabrication: Pods – post production waste <1%
Pre-cast concrete – Bison have reduced waste to landfill <1% using their system
Timber frame - <2% waste sent to landfill
Light Steel Frame – materials requirements down 5% and wastage reduced from 12% to <1%
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SECTION 1 RESPONSIBLE PERSONS, TRAINING AND COMMUNICATIONSECTION 2 TRAINING AND COMMUNICATIONS PLANSECTION 3 MATERIAL REQUIREMENTSSECTION 4 MATERIALS RECEIPT, STORAGE AND MANAGEMENT SECTION 5 MANAGEMENT OF SUB-CONTRACTORS SECTION 6 SITE MOBILISATION AND CONSTRUCTIONSECTION 7 PROJECT DEMOBILISATION AND COMPLETION SECTION 8 REVIEW
Material Logistics Plan
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Implementation of MLP
Pilot project using WRAP
template
Internal review
Adapt and make part of
co procedures
Programme for co-wide
rollout
Monitor performance, SWMP data
Build own database of
KPIs
Continuous review of KPI and
procedures
Engage with contractors
Phase 1Phase
2Phase
3
Engage with contractors
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Reverse LogisticsWAS620
Efficient use of vehicles visiting site – promoting better waste management
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Materials arrive on site in delivery vehicles, are dropped off, and the vehicle leaves empty
Waste vehicles arrive on site empty and leave full with waste
The reverse logistics concept
A logistics operation that seeks to avoid the empty journeys, and promote the take-back of un-used and wasted materials could have a range of environmental benefits
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The concept
Take-back schemes are becoming more common offerings to UK construction sites
There is a real opportunity here to:
Promote the take-back of unused / waste product and packaging by delivery vehicles
Reduce vehicle movements and mileages associated with material supply and waste management
Reduce the environmental impact of construction
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The Reverse Logistics ModelExcel based model compares current against potential
The model reports the results in terms of:
The proportions of waste, recyclate and back-hauled material
The costs of material purchase, waste management and back-hauling
The number of miles travelled for delivery and waste travelled
The associated carbon footprint
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Current Case Study – North Staffs Hospital (Laing O’Rourke)
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Any questions?