implementation and usage of the pi system at engie...emea users conference 2017 london #osisoftuc...
TRANSCRIPT
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
Presented by Bart Van Brabant and Olivier Martens
Implementation and
Usage of the PI System
at ENGIE Business Unit Generation Europe
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
Contents
• About us
• Our PI System story
• Functional evolution of PI System
• Q & A
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
About us
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
Greece
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
Portugal
2.406 MW 1.830 MW gas
576 MW coal
Germany
1.665 MW of which: 1.553 MW coal
46 MW hydro
20 MW biomass
The Netherlands
3.338 MW 2.607 MW gas
731 MW coal
Greece
422 MW gas
Italy
3.547 MW 3.472 MW gas
75 MW hydro
Spain 1.990 MW gas
France
2 191 MW gas
1.600 Employees
21.815 MW installed
capacity Of which:
16.626 MW
2.860 MW
305 MW Biomass
Gas
Coal & Co-Combustion
9 Countries
United Kingdom
1.841 MW of which: 1.712 MW gas
Belgium
4.416 MW of which: 2.402 MW gas
1.186 MW hydro/pump
285 MW biomass
Hydro/pump 1.306 MW
Business Unit
Generation Europe
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
PI Competence Center (PICC)
• Dedicated OT team: PICC
– Operational: 8 people
– Business Analysis: 4 people
• Some statistics:
– Services for 6 ENGIE Business Units
– 19 PI Systems
– Over 400.000 tags
– 7 countries
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
Our PI System story
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
The start
• Trigger: Opening of the energy market
• Management challenge: be ready!
• 2006: Proof of Concept
with PI System
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
The first big project
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• 2007-2008 – project goals:
– “Every power plant in Belgium should be connected”
– “Keep the technical knowledge in-house”
– “Train the users”
• Two users profiles:
– Tag managers
– End-users
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
The expansion (1/3)
• 2009-2011: PI System became
default choice (e.g. new power plants)
• Replace legacy systems
with PI System
• New countries, other
Business Units
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
The expansion (2/3)
• User adoption: high
• Users became more
demanding as well:
– Experiments
– Improved availability
– More functional support
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
The expansion (3/3)
• Creation of PICC
– Single mail & telephone
– Monitoring with ACE
notifications
– 24/7 service
– Robust backup system
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
The standstill (1/2)
• 2012 – 2015: Economic reality
• Closing of plants
• IT cost saving
no new investments
• Company reorganization
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
The standstill (2/2)
• No new developments: no AF, no
PI Coresight, …
• But because of diversification of our
services (multiple BU):
– Core of team remained intact
– No difference in service for users
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
The relaunch (1/2)
• 2016 – 2017: New organisation, new
management, new vision…
• ENGIE as a company:
aiming for innovation
• Market: Big data,
industry 4.0, cloud, …
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
The relaunch (2/2)
• Still cost savings, but in other areas
(e.g. hosting of server infrastructure)
• “We do not need to invest in a new
Big Data platform, because we already
have one…”
• New PI System projects on Business Unit level: additional
server, HA, PI Vision, …
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
Take away: 3 drivers for success
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Users 1
• Own their data – no black box
• Teach them and let them experiment
Management 2
• Have a vision and use the momentum
OT team 3
• Stay close to the users
• Keep the knowledge in-house
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
Functional evolution of
the PI System
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
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2017 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017
First PI System protype server 1/2006
First PI server in production
1/2007
LIMS: PI System as data provider, PE
4/2009
Meuse: Custom web application, ACE
10/2009
Eagle One: AF, a central model for a web application
12/2011
Robin I: web-application with cross-BU operational data
3/2015
Robin II: integration with financial KPI's, H&S information
3/2017
Functional evolution: from pure data archive to OT/IT integration
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
RESULTS AND BENEFITS BUSINESS CHALLENGES SOLUTION
LIMS: Laboratory Information Management System
Monitoring of chemical parameters of water-steam circuits in the power plants.
Domain experts start to use PI System
• Online chemical data
available in PI System
• Custom build web
service for PI System
• Business logic in PE
• Manual samples
verified by online data
• Continuous follow up
LIMS: Integrating PI with domain applications
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• Third party LIMS
application
• Processing of manual
measurements
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
LIMS: Integrating PI System with domain applications
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
RESULTS AND BENEFITS BUSINESS CHALLENGES SOLUTION
Legacy applications are being replaced by PI System-based web
applications
Use of Analytics Engine calculations to implement business logic
• RT data through GPRS
• Calculations in
Analytics Engine
• Web Visualization
• Validation by user
• Data available in PI
System
• Easy rollout (browser)
• Stable, business
critical application.
Meuse: PI System takes over
legacy applications
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• Environmental permit
temperature limits &
flow
• Multiple power plants
along the river.
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
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Meuse: monitoring river temperature
power plant
temperature/debit measurement
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
RESULTS AND BENEFITS BUSINESS CHALLENGES SOLUTION
A model-centric view on power plant emissions
Visualization, calculations, alerting & configuration is
managed from within a central AF model
• Centralized web
application
• Build on top of PI & AF
• AF provides the core
model
• Dynamic & standard
dashboards based on
AF model
• Standardized
calculations
• Lower maintenance
costs
Eagle One: To a central CEMS modeled by AF
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• EU regulations and
aging required an
update of the CEMS
• Local implementations
in each plant
• Integration with PI
System
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Eagle One: Centralized Emission Monitoring System
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
Eagle One: AF Integrated Dynamic HMI
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
Eagle One: AF Integrated Dynamic HMI
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
Eagle One: plant specific configurations
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
Eagle One: AF based calculations
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
Eagle One: AF for model-centered applications
Processing
Data
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Administration M
D
P
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
RESULTS AND BENEFITS BUSINESS CHALLENGES SOLUTION
Real Time Online Business Information Network
AF unifies all European operational data of local PI servers.
• Central web application
• Access not restricted to
company network
• Mobile ready
• Build on top of PI
Server & AF
• Visualize anything
• Unified the BU
• Intented for topex
initially, now hundreds
of users across the
organisation.
Robin: Consolidation and vertical integration of PI into all levels
of the organisation.
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• A new organisation
brought the power
plants in several
locations together.
• There was a demand
for digital initiatives
from the management.
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
Robin: Demo
LIVE DEMO
BACKUP SLIDES
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
Robin: Main view
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Robin: Plant view
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Robin: Equipment group view
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Robin: Graphical elements kept simple
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Robin: Content is not limited to process data
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Robin: Interface is shaped dynamically based on AF
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M
D
P
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Robin: A generic model allows for visualizing anything
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
Robin: AF configuration examples
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
Functional evolution of PI: Concluding thoughts
• From pure historian over integration platform to big data platform
Analytics e.g. for predictive maintenance, DIY reporting
• Web-based interfaces
Future use of PI vision
• Principle of AF-modelled dynamic applications.
integration of other applications
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
Olivier Martens
Service Delivery Manager
ENGIE – Business Unit Generation Europe
Bart Van Brabant
Team Lead Business Analysis
ENGIE – Business Unit Generation Europe
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Questions
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microphone before asking
your questions
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Complete the Online Survey
for this session
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