immediate communications visual management automatic data collection andons real time performance...
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Immediate Communications
Visual Management
Automatic Data Collection
Andons
Real Time Performance Visibility
Wireless Innovations for the Production Floor
Factory Floor Communication • Andons • Real Time Performance Screens • Visual Factory • Automated Data Capture • OEE
VT 2000 System
Improving Industrial Productivity
VT2000 SystemEliminate Production Loses
Recover Production Lost Production Time – Minimizing Production Disruptions – Reduce Downtime – Identifying & Immediately Correcting Production Abnormalities – Instant Communications of Production Issues
Visual Management – Performance Feedback to Line Operators – View Equipment or Production Station Status – View Line Status & Plant Status – Enterprise Status
Identify Process Bottlenecks/ Areas for Improvement
Automatically Capture Performance Data Significantly Improving the Accuracy /Timeliness/Consistency/Completeness of the Data
Factory Floor Communication • Andons • Real Time Performance Screens • Visual Factory • Automated Data Capture • OEE
Improving Industrial Productivity
VersaCall’s Customer’s include …
Factory Floor Communication • Andons • Real Time Performance Screens • Visual Factory • Automated Data Capture • OEE
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Improving Industrial Productivity
VT2000 SystemSupports All Manufacturing Environments
Machine Centers
Assembly Line
Packaging Line
Cell Manufacturing
Process Flow Lines
Production Lines
Factory Floor Communication • Andons • Real Time Performance Screens • Visual Factory • Automated Data Capture • OEE
Improving Industrial Productivity
VersaCall Success Stories
Turning Downtime Into Productive Time
Downtime Root Causes
One Screen Provides Complete Line Visibility
Efficient and Timely OEE Reports Improves Output
Factory Floor Communication • Andons • Real Time Performance Screens • Visual Factory • Automated Data Capture • OEE
8 Hours of Downtime Turned Into Productive Time – 1st Month
250 Calls 1st Week - 70% Related to Material Issues
Eliminated All Manual Data Collection – Immediate OEE Reports
Individual Assembly Line Status • Line Output • Takt Time Performance Actual vs. Target • Lost Production Time • Individual Work Zone Status
Improving Industrial Productivity
VT2000 System Overview
Factory Floor Communication • Andons • Real Time Performance Screens • Visual Factory • Automated Data Capture • OEE
SYSTEM INPUTS
REASON CODE
DATA INPUT MODULE
CALL STATIONS
OPERATOR
INITIATED
SOFTWARE SWITCHES
PLC’S
SWITCH CONTACTS
MACHINE
INITIATED
SYSTEM OUTPUTS
PAGERS
2 WAY RADIOS
PHONES
LIGHTS & HORNS
OVERHEAD PA
REAL-TIME SCREENS
SMART PHONES, TABLETS
& REPORTS
VT 2000 Std Control Unit
System Receiver
System Repeater
Wireless Powered
Input Module
Improving Industrial Productivity
Output Modules
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Factory Floor Communication • Andons • Real Time Performance Screens • Visual Factory • Automated Data Capture • OEE
Andon Lights Sizes Up to 100MM Poles up to 10’
Vehicle Mounted Displays Wireless
2 Way Radio Transceiver Supports Up to 8 Channels
Wireless Horns Supports Up to 32 Different Tones
On- Site Paging TransmitterOn-Site Pagers 2 Lines - Easy to Read
Improving Industrial Productivity
Complete Andon Integrated Systems A New Dimension in Visual Communications for the Production Floor
Fully Integrated Andon Systems From Input to Displays
Input Modules
Factory Floor Communication • Andons • Real Time Performance Screens • Visual Factory • Automated Data Capture • OEE
Communications Support Request
Production Activity Status
Production Schedule
Plant Information Messages
Improving Industrial Productivity
Visual Management Linking Communications & Visual Status
Performance Visibility
Production Floor Operator / Cell / Equipment Performance
Line Performance
Plant Performance
Material Support
Factory Floor Communication • Andons • Real Time Performance Screens • Visual Factory • Automated Data Capture • OEE