igus in the cleanroom

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..room/.. .de/.. Sensational test results...Sensational test results...Sensatio ® clean...

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All products used in the cleanroom have a common requirement: As less particles as possible should be emitted into the environment during operation. This is especially applicable for moving machine parts. To generate as less particles as possible, high abrasion resistance is called for - and is thereby also an indicator for long service life. This is a design and development objective of all igus® products. This brochure lists all certified products including plastic bearings, e-chains and cables that are suitable for use in cleanroom environments.

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Page 1: igus in the cleanroom

..room/..

.de/..Sensational test results...Sensational test results...Sensatio

®

clean...

Page 2: igus in the cleanroom

This is the common objective for the de-velopment of all igus®-products. A new report of IPA, Fraunhofer Institut,proves the best possible classification ISOclass 1 for a large number of igus®-pro-ducts.

The single demand for all cleanroom products is that as fewparticles as possible should be released into the environ-ment. This is especially important for moving dynamic sys -tems, for example E-Chains® and cables. A high resistanceto wear results in less particles, as well as ensuring a long lifetime.

...class1.

Chainflex®-cables CF9, CF27, CF34 and pneumatic hose CF CleanAir IPA certified for ISO class 1By including all cables with the same outer jacket material there are resultsfor 620 different cables – available ex stock.

Best possible certified classification: E-Chain® series E3, E

E-Chains® Result

E3.15.040.075.0 ISO Class 1 E6.29.060.150.CR* ISO Class 1 E6.29.060.150.0 ISO Class 3 E14.3.038.0 ISO Class 2 2500.05.055.0 ISO Class 3 280.100 ISO Class 4 * Special Material CR

Chainflex® Result

CF5.10.07 ISO Class 2 CF9.15.07 ISO Class 1 CF34.25.04 ISO Class 1 CF27.07.05.02.01.D ISO Class 1 CAPE (CF Clean Air) ISO Class 1

Test results

E-ChainSystems® E3 and E6.CR IPA certified for ISO class 1Now there are precise statements for all common igus® E-Chains® for usein clean rooms.

Page 3: igus in the cleanroom

...class1.E6 + Chainflex® cables CF9, CF27 and CF34...Best possib

Class per DIN Equivalent to Equivalent to EN ISO 14644-1 VDI 2083 US Fed.Std. 209E

ISO Klasse 1 no compar. classification no compar. classificationISO Klasse 2 no compar. classification no compar. classificationISO Klasse 3 Class 1 Class 1ISO Klasse 4 Class 2 Class 10ISO Klasse 5 Class 3 Class 100ISO Klasse 6 Class 4 Class 1.000ISO Klasse 7 Class 5 Class 10.000ISO Klasse 8 Class 6 Class 100.000

Classification chart

Particle generation measurement:For 100 minutes the air that is extracted at the moving test object isanalysed for particles.

Result: As shown in the graph i.e. NO particles larger ≥ 0,2 µmwere measured.

0

1

2

3

10Measuring period [min]

Test results with igus® Chainflex® cable CF354.25.04, v1=0,5 m/s, E-Chain® E3.15.050.075.0 black

Par

ticle

> 0

,2 μ

m p

er m

in

20 30 50 60 70 80 90 10040

Test setup

Page 4: igus in the cleanroom

As well as clean room suitabi-lity, there is often a require-ment for ESD protection. Withthe E-Chain® Series "Easy-Chain®" made of igumid NB, arange of products are availableex stock which have the bestpossible ESD-compatibilityLevel 1 acc. to Semi E78-0998 certified by IPA.Also a large number of E-Chains® are available in ESD/ATEX-versionon request – with PTB certifcate. The ESD E-Chain® even has a longer life time than the standard ma-terial. When compared with the traditional solutions using temporary con-ductive layers or built in static inhibitors, the igus® options offer a longlasting and maintenance free conductivity. And additional advantageis the resistance to unfavourable environmental conditions.

.de/... igus® GmbH Spicher Str. 1a D-51147 Köln (Cologne)Phone +49-2203-9649-0 Fax [email protected] www.igus.de

MAT0071371.2 12/2007

esd...Field strength measurement

Test design

Result: Level 1, ESD-compatibility acc. to SEMIE78-0998, for E14.3.038.0 and E6.29.050.055.0

There is a large range of electrically conductive iglidur® polymer bear-ing materials. I.e. the high-tech problem solver iglidur® X with a spe-cific volume resistance <105 Ωcm and a surface resistance < 103 Ω.Please request further iglidur®-materials and technical data for yourapllication!

..ESD & ATEX... maintenance-free conductivity...ESD & AT

..//electrical conductive polymer bearings...//electrical con

iglidur® F iglidur® H 370iglidur® X

®