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    Tokyo I nstitute of Technology

    Power E lectronics Lab.

    A Front-to-Front (FTF) System Consisting ofTwo Modular Multilevel Cascade Converters

    Based on Double-Star Chopper-Cells

    Firman Sasongko, Makoto Hagiwara, and Hirofumi Akagi

    Tokyo Institute of Technology

    1

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    Outline

    Research Background

    Key Technologies for HVDC Network

    FTF System Based on MMCC-DSCC

    Simulation Results

    Summary

    2

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    Research Background

    Key Technologies for HVDC Network

    FTF System Based on MMCC-DSCC

    Simulation Results

    Summary

    3

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    Introduction

    4

    0

    1

    2

    3

    4

    5

    Annually added

    Advantages

    Higher wind speed

    Less turbulence

    Large areas availability

    Less constructional and

    operational restrictions

    Challenges

    Harsh environment

    Remote

    Limited accessibility

    Installed offshore wind farm in Europe (GW)

    Source: EWEA

    0

    1

    2

    3

    New 2012

    Source: GWEC

    Offshore Wind Farm

    Global offshore wind farm installed capacity in 2012 (GW)

    1993 2002 2012

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    Offshore Wind Farm Trend

    further

    fromshore

    Monopile

    0 ~ 30 m, 1 ~ 2 MW

    Jacket/Tripod

    25 ~ 50 m, 2 ~ 5 MW

    Floating Structures

    >50 m, 5 ~ 10 MW

    Floating Structures

    >120 m, 5 ~ 10 MW

    Source: Principle Power

    Challenges

    deeper water (>50m)

    more difficult bottom

    conditions

    higher waves

    more robust wind

    turbines necessity

    power collection and

    grid in terconnection

    Reduce visual impacts ???

    Increase the size ???

    5

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    Offshore Wind Farm Interconnection

    AC/AC layout

    AC/DC layout

    DC/DC layout

    Cable charging current

    Limited voltage

    regulation

    Limited phase angle

    difference

    up to 155 kV, 100 km

    AC voltage level

    constraints

    Higher flexibility and

    reliability

    DC Power Collection

    6

    100 ~ 1000 MW

    [1] I. Erlich, F. Shewarega, C. Feltes, F. W. Koch, and J. Fortmann, Offshore wind power generation

    technologies, Proceedings of the IEEE, vol. 101, no. 4, pp. 891905, Apr. 2013.

    [6] S. Lundberg, Evaluation of wind farm layouts,EPE Journal, vol. 16, pp. 1421, 2006.

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    High-Power Long-Distance Offshore Transmission

    0

    100

    200

    300

    400

    500

    600

    0 50 100 1 50 2 00 2 50 3 00 3 50 4 00

    Cost

    DistanceAC terminal

    cost

    AC line cost

    DC terminal

    cost

    DC line cost

    DC losses

    AC losses

    Total

    AC

    Cost

    Total

    DCCost

    Power [MW]

    Distance [km]

    LCC-HVDC

    VSC or LCC-HVDC

    AC

    Estimated Optimal Solution

    for Offshore Transmission

    7

    AC vs. DC Transmission Cost

    [i] M. Okba, M. Saied, M. Mostafa, et. al., High Voltage Direct Current Transmission A Review,

    Part I,IEEE Energytech, pp. 17, May. 2012.

    [2] N. M. Kirby, L. Xu, M. Luckett , and W. Siepmann, HVDC transmission for large offshore wind

    farms,Power Engineering Journal, vol. 16, no. 3, pp. 135141, Jun. 2002.

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    Research Background

    Key Technologies for HVDC Network

    FTF System Based on MMCC-DSCC

    Simulation Results

    Summary

    8

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    Multi-Terminal HVDC Networks

    9

    Offshore Onshore

    Stability Issue:

    Fast fault interruption required

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    DC Circuit Breakers

    10

    Mechanical

    Switches Slow

    Power

    ElectronicsInefficient

    ABBsbreakthrough: up to one gigawatt

    with the interrupt time of 5 ms and

    power loss less than 0.01%.

    Hybrid

    SystemFast and Efficient ?

    Cost???

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    Key Technologies for HVDC Networks

    DC/DC Transformer

    DC

    DC Technicallyfeasible

    Economicallyfeasible?

    DC Circuit Breaker

    Technicallyfeasible? Economicallyfeasible???

    11

    Medium

    FrequencyTransformerFault-ProtectiveDC/DC Converter ?

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    Research Background

    Key Technologies for HVDC Network

    FTF System Based on MMCC-DSCC

    Simulation Results

    Summary

    12

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    MMCC-DSCC Basic Principles

    leg

    arm

    =

    +

    =

    =

    +

    =

    n+1 level

    13

    [13] R. Marquardt, A. Lesnicar, and J. Hildinger, Modulares stromrichterkonzept fur

    netzkupplungsanwendung bei hohen spannungen, ETG-Conference, 2002.

    [14] H. Akagi, Classification , terminology , and application of the modular multilevel cascade

    converter (MMCC),IEEE tran. on power elect., vol. 26, no. 11, pp. 31193130, Apr. 2011.

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    BTB and FTF System Applications

    Aims

    HVDC transmission

    Frequency changer

    Asynchronous power

    flow controller

    Aims

    DC-to-DC systems

    Galvanically

    isolated systems

    Voltage changer

    Back-to-Back System

    Front-to-Front System

    14

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    Front-to-Front (FTF) System Based on DSCC

    Modular Structure & Redundant

    Operation Bi-directional Power Flow

    Inherent Faults Handling

    Passive Components Reduction

    DC AC DC

    Multilevel Signal

    Waveforms

    Chopper Cell

    n-CellsMedium FrequencyTransformer

    Less Space

    Less Weight

    Lower Cost15

    150 ~ 500 Hz

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    Faults on an FTF System

    16

    ifault

    Fault Protection: Handled by

    circuit operation

    Very fast

    interruption

    OFF OFF OFF

    OFF OFF OFF

    OFF OFF OFF

    OFF OFF OFF

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    Power Collection Based on FTF System

    17

    Collecting SideConverters

    Transmission Side

    Converter

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    Research Background

    Key Technologies for HVDC Network

    FTF System Based on MMCC-DSCC

    Simulation Results

    Summary

    18

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    Circuit Configuration for Simulation

    6.6 kV 150 Hz

    LAC: 0.37 mH (8%)LC: 1.1 mH (23.8%)

    n: 16

    DC Capacitors1.65 kV/3 mF

    Switching MethodPhase-Shifted PWM

    fc = 1350 Hz

    Dead-time = 4 s

    Vref

    1:1

    13.2 kV

    P* :

    10 MW

    Power Control

    - Decoupled Current

    Control

    Capacitor Control

    - Leg Balancing

    - Arm Balancing

    - Individual Balancing

    19

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    -10

    0

    10

    20 ms0

    1.65

    -10

    0

    10

    -1.25

    0

    1.25

    -0.75

    0

    0.75

    -10

    0

    10

    20 ms0

    1.65

    -10

    0

    10

    -1.25

    0

    1.25

    -0.75

    0

    0.75

    Simulation Results

    DSCC-1 DSCC-2Power

    [MW]

    Line

    Voltages

    [kV]

    LineCurrents

    [kA]

    Leg

    Capacitor

    Voltages

    [kV]

    DC

    Currents

    [kA]

    iZuiDC

    vC1u vC9u

    20

    C ll i Si l i l

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    -10

    0

    10

    20 ms0

    1.65

    -1.25

    0

    1.25

    0

    1.65

    0

    1.65

    Power Collection Simulation Results

    Power

    [MW]

    Line

    Currents

    [kA]

    DSCC-1

    CapacitorVoltages

    [kV]

    DSCC-2

    Capacitor

    Voltages

    [kV]

    DSCC-3

    Capacitor

    Voltages

    [kV]

    P2* :8 MW

    P3* :2 MW

    vC1u1 vC9u1

    vC1u2 vC9u2

    vC1u3 vC9u3

    p1p2 p3

    iu1 iu2 iu3

    6.6 kV 150 Hz

    21

    VDC: 13.2 kV

    S

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    Summary

    HVDC transmission is likely to be preferred option for future

    offshore wind farms.

    Dc/dc transformers and dc breakers are the key components

    to multi-terminal dc grid.

    A front-to-front (FTF) system is a dc/dc transformer that is

    capable of handling faults inherently.

    The proposed FTF system based on MMCC-DSCC is

    applicable for dc power collection.

    22

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    Thank you

    23

    R f

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    References

    [1] I. Erlich, F. Shewarega, C. Feltes, F. W. Koch, and J. Fortmann, Offshore wind power generation

    technologies,Proceedings of the IEEE, vol. 101, no. 4, pp. 891905, Apr. 2013.

    [2] N. M. Kirby, L. Xu, M. Luckett, and W. Siepmann, HVDC transmission for large offshore wind farms,Power Engineering Journal, vol. 16, no. 3, pp. 135141, Jun. 2002.

    [3] V. G. Agelidis, G. D. Demetriades, and N. Flourentzou, Recent advances in high-voltage direct-current

    power transmission systems,IEEE International Conference on Industrial Technology, 2006. ICIT 2006.,

    pp. 206213, Dec. 2006.

    [4] A. M. Abbas and P. W. Lehn, PWM based VSC-HVDC systems - a review,PES 09. IEEE Power &

    Energy Society General Meeting, 2009., pp. 19, Jul. 2009.

    [5] J. Glasdam, J. Hjerrild, L. H. Kocewiak, and C. L. Bak, Review on multi-level voltage source converter

    based HVDC technologies for grid connection of large offshore wind farms,IEEE International

    Conference on Power System Technology (POWERCON) 2012, pp. 16, Oct. 2012.

    [6] S. Lundberg, Evaluation of wind farm layouts,EPE Journal, vol. 16, pp. 1421, 2006.

    [7] W. Lu and B.-T. Ooi, Premium quality power park based on multiterminal HVDC,IEEE Transactions on

    Power Delivery, vol. 20, no. 2, pp. 978983, Apr. 2005.

    [8] L. Xu, B. W. Williams, and L. Yao, Multi-terminal dc transmission systems for connecting large offshorewind farms, 2008 IEEE Power and Energy Society General Meeting - Conversion and Delivery of

    Electrical Energy in the 21st Century, pp. 17, Jul. 2008.

    24

    R f ( td)

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    References (contd)

    [9] J. Zhu and C. Booth, Future multi-terminal HVDC transmission systems using voltage source converters,

    45th International Universities Power Engineering Conference (UPEC) 2010 , pp. 16, Aug. 2010.

    [10] R. Marquardt, Modular multilevel converter topologies with dc-short circuit current limitation, 8thInternational Conference on Power Electronics ECCE Asia, pp. 14251431, Jun. 2011.

    [11] S. Kenzelmann, A. Rufer, M. Vasiladiotis, D. Dujic, F. Canales, and Y. de Novaes, A versatile dc-dc

    converter for energy collection and distribution using the modular multilevel converter,Proceedings of the

    2011-14th European Conference on Power Electronics and Applications (EPE 2011), pp. 110, Aug. 2011.

    [12] S. Kenzelmann, D. Dujic, F. Canales, Y. de Novaes, and A. Rufer, Modular dc/dc converter: comparison

    of modulation methods, 15thInternational Power Electronics and Motion Control Conference

    (EPE/PEMC) 2012, pp. LS2a.11LS2a.17, Sep. 2012.

    [13] R. Marquardt, A. Lesnicar, and J. Hildinger, Modulares stromrichterkonzept fur netzkupplungsanwendung

    bei hohen spannungen,ETG-Conference, 2002.

    [14] H. Akagi, Classification , terminology , and application of the modular multilevel cascade converter

    (MMCC),IEEE Transactions on Power Electronics, vol. 26, no. 11, pp. 31193130, Apr. 2011.

    [15] H. Fujita, M. Hagiwara, and H. Akagi, Power flow analysis and dc capacitor voltage regulation for the

    MMCC-DSCC,IEEJ Transactions on Industry Applications, vol. 132, no. 6, pp. 659665, Dec. 2012.[i] M. Okba, M. Saied, M. Mostafa, et. al., High Voltage Direct Current Transmission A Review, Part I,

    IEEE Energytech, pp. 17, May. 2012.

    25

    E Wi d F

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    European Wind Farms

    MMCC F il M b

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    MMCC Family Members

    Medium-Voltage High Power Converter

    Voltage Source

    Multilevel

    Modular MultilevelCascade Converter

    Double Arm

    Star Connection

    Chopper-Cells

    Bridge-Cells

    Single Arm

    Star Connection

    Bridge-Cells

    Delta Connection

    Bridge-Cells

    CascadedH-Bridge

    Diode-Clamped

    FlyingCapacitor

    Two-Level

    Current Source

    LoadCommutated

    PWM

    27

    A. Lesnicar, R.Marquardt, An Innovative Modular Multilevel Converter Topology Suitable for a Wide Power Range, IEEE PowerTech conf.,

    2003.

    Hirofumi Akagi, Classification, Terminology, and Application of the Modular Multilevel Cascade Converter (MMCC),IEEE trans. power

    elect., vol.26, no. 11, 2011.

    Modular Multilevel

    Cascade Converter

    Double-Star Chopper-Cells

    (MMCC-DSCC)

    Li i f AC C bl T i i C i

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    Limits of AC Cables Transmission Capacity

    28

    for three voltage levels, 132 KV, 220 KV and 400 KV

    T. Ackermann, N. Barberis Negra, J. Todorovic, L. Lazaridis, Evaluation of Electrical Transmission Concepts for

    Large Offshore Wind Farms, presented at the Copenhagen Offshore Wind -Int. Conf. Exhib., Copenhagen, Denmark,

    Oct. 2005.

    Chopper Cell Basic Operation

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    Chopper Cell Basic Operation

    S1 S2 iP vpi Capacitor C

    ON OFF + vci charging

    OFF ON + 0 -

    ON OFF - vci discharging

    OFF ON - 0 -

    Cell Voltage

    Command

    AC Voltage

    Command

    Maintain AC

    Side Voltage

    DC Voltage

    Command

    Maintain DC

    Side Voltage

    Capacitor

    Voltage

    Command

    Maintain

    Capacitor

    Voltage

    output side

    input side

    29

    MMCC DSCC Control Method

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    MMCC-DSCC Control Method

    Controlling Output Power

    DecoupledCurrent Control

    Controlling Capacitor Voltage

    Leg BalancingControl

    Arm Balancing

    Control

    IndividualBalancing Control

    iP,iN

    VPi ,

    VNi Cap. C

    + vci charging

    - vci discharging

    30

    Front to Front for DC/DC Application

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    Front-to-Front for DC/DC Application

    * S. Kenzelmann, D. Dujic, F. Canales, Y. de Novaes, and A. Rufer, Modular DC/DC converter:

    Comparison of modulation methods, 15th International Power Electronics and Motion Control

    Conference (EPE/PEMC) 2012, pp. LS2a.11LS2a.17, Sep. 2012.

    Previous Research*

    Single-Phase Configuration

    Two-level & Square-wave

    modulation

    Our ResearchThree-Phase Configuration

    Coupled Inductor

    Sinusoidal Phase Shift Pulse Width

    Modulation

    Simulated and Experimental

    Verification

    31

    Fault on a Multilevel Converter

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    AC

    Fault on a Multilevel Converter

    32

    AC

    Solutions:

    1. DC Breakers2. Full-Bridge Cells

    3. Parallel Thyristors

    Circuit Configuration

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    Circuit Configuration

    33

    1:1

    6.6 kV 150 Hz

    LAC: 0.37 mH (8%)LC: 1.1 mH (23.8%)

    n: 16

    DC Capacitor1.65 kV/3 mF

    Switching MethodPhase-Shifted PWM

    fc = 1350 HzDead-time = 4 s

    13.2 kV

    P* :10 MW

    Simulation Results

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    -10

    0

    10

    10 ms

    0

    1.65

    -10

    0

    10

    -1.25

    0

    1.25

    -3

    -2

    -1

    0

    1

    2

    3

    Simulation Results

    34

    DSCC-1 DSCC-2

    Power[MW]

    Line

    Voltages

    [kV]

    Line

    Currents

    [kA]

    Leg

    Capacitor

    Voltages

    [kV]

    DC

    Currents

    [kA]

    iDCiZu

    vC1u vC9u

    -10

    0

    10

    10 ms

    0

    1.65

    -10

    0

    10

    -1.25

    0

    1.25

    -3

    -2

    -1

    0

    1

    2

    3

    Short Circuit

    Event

    Experimental Setup 400 V 10 kW FTF System

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    U-phase

    Module Structure:

    16 cells/leg

    Chopper Cell:

    150-V 70-A MOSFET42

    50-V 6600-mF Capacitor

    Experimental Setup 400 V 10 kW FTF System

    Controller System:

    - A DSP board

    - Two FPGA boards

    AC Voltage:

    200 V 50 Hz

    35

    Medium Frequency Transformer

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    Medium Frequency Transformer

    3 4

    Volume and Frequency Relation:

    U.Drofenik, A 150kW Medium Frequency Transformer Optimized for Maximum Power Density,7th

    International Conference on Integrated Power Electronics Systems (CIPS12), 2012.

    1 +

    12 +

    1

    Winding Core Dielectric

    Transformer Losses

    36