i dgdb bt62 generating set - onan.xmsi.netonan.xmsi.net/960-0232 onan dgda dbbt bt61 bt62 parts...
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IonanAkuM amminsM81&?/DGDA BT61DGDB BT62
Generating Set
960-02322-93 (~PeC B-J)Ropleceo 1-92 (%9c 8-ti)Printed h U.S.A.
Introductim
This Parts Manual applies to the Standard Gen Sets Listed below. The illustrationsare arranged in groups of related items, and each part or assembiy is identified by aReference Number. Ail parts iilusrrated are typical. and unless otherwise mentioned inthe description column the parts are Interchangeable between models.
These typical iliustrat iens are aubjest to chan~e and reflect only the latest reolace-~ent parts arrangement. The Right and Left side= of the Set are determined by FA~INGthe FRONT (Engine end) of the Se?.
MODEL IDENTIFICATION TABLE
~ -.. —. .
;GEriERATORSET
kUIOEL1
ENGINE
HO13EL
6BT5.9-G1,SES1 171
MODIFIED *
6BT5.9-G1,SES1171
8BT5.9-G2,SES1 172
HOOIFIEO *
6BT5.9-G2,SES1 172
GENERATOR SET II
CU?MINS POUER SYSTEM
65 BT61/xxxxx C
80 BT61/xxxxx C
85 BT62/xxxxx c
100 8T62/xxxxx C
NTIFICAT’ION
ONMPWERSW3TEM
65 OGOA/xxxxx B
80 OGOA/1000OC B
65 OGOB/xxxxx B
100 OGoB/IOOooc B
GENERATOR
Uc
Uc
Uc
Uc
——
HERTZ
50
60
50
60
RPM
1500
1800
1!500
1800
24 VOC
24 VOC
24 VOC
24 VOC
NOTES: * Engine Governor Spring Changed for so Hartz Applications.
GENERATOR TABLE *
GNAN NEWAGEI I
VOLT (XXIE-HOOKUP I 60 HERTZ V!)LTAGES 50 HERTZ VOLTAGE113 SERIES STAR 380-A16-UO-460-480 I 380 -415
-imwlmmBT61/oGDABT61/oGDABT61/oGDA
-UC3C UC274C 311 2 11 5 R113 SERIkS STAR 80kWUC3C UC274C 311 2 11:5 R113 PARALLEL STAR 80kWUC3C UC274C 17 2 11.5 RI14 SERIES STAR 80kw ‘mUC3C UC274C 14 2 11.5 RI15 SERIES STAR aoi+UC3F UC274F 311 2 11.5 R116 DOUBLE OELTA 80kW ..-. ‘Skw ---1
TaBT62/DGDB UC3E8T62/DGDB UC3DBy62/DGD8 UC3EBT62/OGDB UC3DBT62/DGDB UC3DBT62/OGDB UC3H
~C274DUC274EUC274DUC274EUC274DUC274DUC274H
3113113113111714311
2222222
11 5 R113 SER~R 100k w --
11:5 R113 SERIES STAR -- 85kW11.5 R113 PARALLEL STAR 100kW --
11.s R113 PARALLEL STAR -- 85kW11.5 R114 SERIES STAR 100kW 85kW11.5 R115 SERIES STAR 100kW11.5 R116 OOU8LEDELTA 100kW 85kW
r OF ~SR113 12 w“1Pa Reconnectlbl e; Hookup at Terminal SERIESR114
8oard In or PARALLEL STAR.12 Wire Reconnectable; Hookup at Terminal Boat-d in SERIES STAP. for specific voltage
R115 12 Wire Reconnectable with special stator; Hookup in SERIES STAR for above voltages.R116 12 Wire Reconnectable; Hookup at Terminal Board for Single Phase Extended Stack Application.
* NOTE: Table is applicable to Generamrs for l$Xi”C Rise insta!lat%ns (Adder Code ~234), Larger or %a?lerGenerators may be used in the 80”C and 125*C Rise applications
i
Caole. Barterv 3Lau;e ~ “,ec < ~.~~ ~ } q~
Cao. Fuei 17.19C~amo. A<r Cieaner 6.7Cieaner. A~r 6.7Conrroi 25Contra; . Governor 9Love- E~o Beii 47,48
Eloow, Air Inlet - Air C\eaner 6.7Eiemtent. A~r Cieane? 6.7Enaine Parts. Externai 3Exciter. Maanet - Permanent 48Exnaust 5
Fan, Alternator 1Fuse 25
Gauae. ~~el 17Gauae. O:; Pressure 27Gauae. O~i ?emoerature 27Gauae. Water Temoeraturc 27Generator. tiC27 45.47Governor . Electronic 9Gril;e. Raaiator 11Gtiara. Fan Generator 45
Harness, Wirina - AC Contr~l 25Harness. Wir~na - Controi. iiausina 29.31ha~nfjss+ Wirina - Cooiant L@vei 11Harness. W<rina - DC Controi 25harness, Wirina - Enaine 25harness. Wirina - Oversoeed 33Heater. Cooiant - Enoine 14Heater . Electrical 40Heater, Generator 50Heater, Soace - Controi 40Holoaown, Batterv 23Hose. Oil Drain 3Housina, Controi - Soec B-E 29Housina. Control - $ioec F 31tiousina. Set 21
Rectifier. Exciter 45Reiav. Over/unoe7 Voitaae 35Reiav, Run 25.34ilelav Time Uelav 35Raaiato- 11aaalaro-. Ftemote 12800. Governor 9Rotor. Exc$ter 45,48%Oror. Generator 45RotO-. Dermanent Maanet ~xc~ter
Sadaie. Contro: tio~z~ina 295enaer . Oil Pressure 3Senaer. Oil Temperature 3Serii3er. Water Temperature 3Senaer. Levei - Coolant 11Sensor , Governor 9Shieiti. Heat 14Siiencer 5Skis 23SDrina. Governor 9Starter 4Stator. Exciter 47.48Stator. Generator 45Stator. Permanent Maanet ExcltcrSuoDort. Ena?ne 23Stlllt.cn. i3asin 15Switcn. Aian Enaine Temoeraturc
48
‘,,’
-.5witcn. . ow Enaine Temperature 3
,,
,’
48
3
Swltcn. Low Oii Pressure Shu7-3oWn 3Switcn, ?usnoutton - Emeruencv ~to~ 27Switcn. Overs~eea 47Swltcfi. Aotarv - AC Contro; 26Switcn. Start/i7unlStoo 27
Tachometer 32Tank. iJav 19Tanu, Fuei 17Thermostat. Heater - Soace 40Thermostat . neater - Enair;e Cooianr 14Transformer. Current 37Tube, Air Intake 6,7
Vaive, Oii Orain 3Voitmeter, AC 26Vottmeter, DC 27
Wattmeter 39Wrag~er. Tank - Fuel 17
ii
Alternator
REFNo.
1
2
PARTm.
---
191-1983-02191- i981
.1
Alternator
OTY PART REF PARTWED OESCRIPTICN m. m.
Alternator. 24 Vo!t .3 850-20081 Spec 8-0 {Prestolitej 4 860-2008
(Cunwnlns X39i14621 5 850-20051 Spec E-H [Bosch) 6 860-20061 fan, Alternator
1
OTY PARTUSED OESCRIPTI~
1 Washer. Lock (MB)i Nut, hex (M8)2 Washer. LOCK (M!5)2 Nut, LOCK {~]
Ext*rrt81 Engine P8rts
,---..-
REF PARTNO. m.
1 332-29212 416-0921-013 812-0075
5 33?-2739
6 809-0036
7 508-00158 370-01989 332-2738
11 856-001312 416-089313 300-2110
14 856-001315 850-201216 332-319617 145-25461S 518-035019 193-03?5
20 S26-OWU----
21 850-003022 870-013123 102-114724 102-123725 504-001126 50S-018527 503-0197~~ -ana-n979-. -. . .
m D-T.-.USED 0E80RIPTION
clamp, “J”fi-L*-bmtu, Etuttery to starterScrew. Round Heed
(U8-32 X 1/4”)Terminal Ases@aly (Includes
Parts Marked *)*Screw, Sheat Metal - Round
Head (88 x 718”)%asher, Fiber*Nut, Inwlatiw%raciwt, Termlnai
Washer, Lock - EIT [1/2”)Cable, Battery - Ground (10”)Screw, Cap - Hex Head
[M? x 2Unml]Washer, Lock - EIT (1/2”)Washer, Lock - Spring (M12)Clmp, “J”Smim. Throttle Extxansioncismp~”hwlatad ‘Sender, Temperature -
(E2)Washer, Flat (#10)Washer, Lock - SpringNut, Hex (S10-32)Gasket. Drain - OilAdapter. Drain - OilValve. Drain - OilNipple. Pipe
Water
(#lo)
Clamp, HoseSwitch. Pressure -Oil (S6-
Pre-Alarm] Closes at 20 lbs.Descending)
9s Mlm. No.
29 505-002630 505-009831 193-02U32 309-056133 503-008834 505-005035 309-0554
36 860-200637 850-20103s 309-0S3
39 309-0269
40 800-2058
41 850-200842 193-038943 50s-137345 300-2167
46 821-0010
47 856-000646 662-001349 860-2Q09SO 850-0030S1 850-002552 416-0446
PNtTW8UUPTIOX
Coupling. Pipe {1/8”)Nipple, Pips (1/8” x 3/4”)Sender. Pressure - Oil (El)Switch, Pressure - Oil (S1)Hose. Drain - OilElbow. Street - 90”Switch, Thermostat - High
Engine Coolant Tsmperatu:e(Openeat 205’F -Closesnt230”F) [s2)
Nut, Hex - Machine (WSX.8]Washer, Lock (M1O)$wit&, ~he~~tat - High
Engine Coolant Temperature(Opens at 195*F -Closes at220”F) (S6 - Pre-Alarm)
Sender, Temperature - LowEngine Coolant (S4)
Screw. Cap - Hex Head(W8 x 35nan)
Washer, Lock - Spring (MB)Sender. Temperature - Oil8ushing, Reducer (W22 x 1/8)Reiay, Solenoid - Start (Not
shown)Screw, Locking - Hex Washer
Heed (1/4-20x 1/2”)Washer, Lock -EIT (1/4”)Nut, !k)X (1/4-20)Nut. Hex (MIOxl.6m)Washer, Lock. (#10)Waehar, Lock {86)Cable. Battery
3
St8rter
REF PART OTY IMRTMO. m. USED OfSORIPTIa
‘,,
,1
. 800-2088 3 Screw. CaP - Hex Heaa{MiO x 1.5 x 35!
2 350”?010 3 Washer, LOCK - Sorlna IM1OI
3
Starter
REF P#RT OTY PARTm. m. USED DE8CRIPTXN
3 5tarter, Neaatlve Grouna24 volt
i9i-i962-02 1 Soec B-F191-2103 : saec G-H
4
Exhaust System Components
I
REF PART OTY P~Tm. Nob USED DESCRIPTION
1 i55”2062-03 1 Cm. Rain2 155-2175 1 Ciam. Muffier
4““&-;i “:
2
REF PART QTY PARTNo. No. USED DESCRIPTI~
3 i55-2251 1 Siiencer4 155-2253 1 Aaa~ter, Exhaust
Air Clewwr{St@nc#ard)
/2
.
REF PARTNo. No.
2 503-08683 503-14604 140-15485 140-12605 140-2i528 14G-14641
9 140-i435iO 815--0115
il 863--000212 140-214713 140-2148
i2
\ 8
‘ 24
QTY PART REF PARTUSED OESCRIPTIW No. No.
CiamD. Hose i5 821-0033Hose, Radiatorindicator, Service 16 870-0437Autmter, Filter - IndicatorTube. Inlet - Air 17 140-1599Elbow, Rubbcrr - Reducing. 18 800-2110
MoIdeuHood. [niet - Air 19 850-20i2Screw, Machine - Fiiiister 22 140-2154
Head (1/4-20 x 1“) 23 140--21S3Nut. .%iuare (1/4-20) 24 503-1813-07Cleaner. Air (Includes Element) 25 526-2140Element. Cieaner - Air
QTY PARTUSED OESCRIPTIW
4
4
23
3i12i
Screw, Self-Lockina WasnerHead [7/16-14 x 3/4”!
Nut . Scif.LocKinq - HGX(7/16-14)
Band. MountinaScrew, Ca9 - Hex hedti
(M12 x i.75 x 20mm)Washer. Lock (Mi2)8racket. Mounting - Air CiearwrBracket, Mountina - Air LieamrCiamD. T-30~tWasher, Fiat (Mi2)
6
/2
//v,/ /23
b
/’9,8\
. *5 b’
REF PARTNo. No.
2 502-08683 503-14604 140-15485 140-12606 140-21528 140-1467
9 140-143510 8i5-0115
ii 863-000212 L40-2147
~$. v ‘~?,,”
II
I13 140-2148:,!.1“~,i4 140-21S0
PARTOESCRIPTNM
Ciamo, ttOSt3Hose, RadiatorInculcator .ServlceAdaoter. Filter - lnalcatorTube, Inlet - AlrElbow Reduclna - Moideo
il~bberHood. Inlet - AlrScrew, Machine - Fill ister
iiead 11/4-20 x 1’:)Nut. Square [1/4-201Cieaner, Air iInciuaes
E iement )Element. Cleaner - Air
IPrimarvlEiement. Ciearwr - Alr
[Seconaarv~
REF PARTw. MO.
15 821-0033
i6 870-0437
il i40-i59918 800-2110
19 850-201222 140-2i54
23 140-2153
24 503-1813-0725 526-2140
‘ 24
QTY PARTWED DESCRIPTION
4 Screw. Selt-iocklna WasherHead (7/16-14 x 3/4”’)
4 Nut. Selt-Lockina - Hex{7/16-14)
3and. Mountlna; Screw. Cao - Hex tieaa
(M12 X i.~s X 2-)3 Washer. Lo(.K fM1211 Bracket, Mountlna -
C Icaneri Bracket. Mountina -
C Icaner2 CiamD, i-BOit1 Wasncr. Tlat [Yi2)
Air
Alr
NEF PmTNO. M),
2 150-22013 !i?6-02194 821-0005
S 150-22326
1s1-06931s1”0?1s”02
7 800”2110
Dd%lhluscrew. cap - Hex Mead
*.** - —k\Fr8g m s-l
Smaor, Spaad- Magn.ticWaahar. Flat (1/2”)!krau.Whizlock
(6io-32x 3/4”]Spring, Oovar’mor (2” Loq)control, omwriioi (z*vO&]
6pac B-GSpat H-J
W’ww, Mp “ nex mm..—––.. ——-
(M12 x 2*)Waahar,, Lock -Spring (M12)lh-ackot. Controllerscrew. ktad’lina - Max Haad
(810-32 x 1“)b$ashar. Flat - SpecialNut. H*X - with E? (s10-32)Waohar, Flat (#IO)Wa@her, Flat - Alumintm (7/32”)Nut, Hex (tl10-32)
9
16 1S0-2218-01 117 1s0-2251 21s 1S0-2203 119 600-0013 4
20 526-0016 421 8’?0-0212 422
151-06M ;1s1-2331-01 1
23 600-2060 3
24 8S0-2006 325 S26”01M 326 lSO-2M7 127 1S0-2231 1
1s0-2s27-011S0-2527-02
20 526-2140 2
PMtTim?xTFTIm
Rod. CW8rnorEnd. RodLawr, Actuatorscrew. cap “ Max Head
(1/4-20 x 2-1/2”)waahar, Flat {1/4”]Nut. Sal$-Laek?ng (1}4-20)Actu@tor (12 Volt OC) (Al)t!$ac0“6
SC% k “ MaxwadWnJ ~:
~ $pring [0?8)Waahar~ Flat ($/1$”)8rmakmt, GowernorSprh$, OoVarnar(s/8”Lang)@pat i)-oj(SpecM-J)(Spat H-J)
Waaihar, Flat
MF PARTm. m.
1 821-0018
2 130-30863 130-30854 130-3069-015 130-3089-026 800-2068
7 850-20088 130-30809 130-3002
10 503-046511 503-1379-01i4 130-308415 503-036s16 503-1391-0117 130-308318 870-0281
19 130-308820 8?1-0010
21 130-3090
QW=D
34
11114
411
:1421
15
18
1
----Fro T
0E8CRIPTKN
Screw, Locking - Hex WaeherHeed (1/4-20 x 5/8”)
Guard, Belt (LH)Guard. Belt (Rti)Guard, Fan (M+)Guard, Fan (LH)Screw, Cap - Hex Head
(kt8X 1.25x45nsn)Waaher, Lock - Spring (MB)Fan, RadiatorSpacer, FanCltunp, HoseHose, Radiator - Lowerlube, Outlet - RadiatorClamp, HoseHose, Radiator - UpperTube, Outlet - RadiatorNut, Self-Locking - Hex
(3/8-16)Grille, RadiatorScrew, Locking Hex Washer
Head (114-20 x 1/2”)Support, Grille - Lower
---m? PARTm. m.
22 130-308923 130-309224 821-0028
25 130-309126 821-0029
28 870-0281
29 130-3087-0130 130-3087-0231 502-015332 504-002833 338-2871
34 193-032235 130-306436 130-178837 98-539038 98-100339 98-096140 518-0350
QTY
1
1;
1;
15
:
:1
1112221
P*TDE8CRIPTIW
Support. Grille - UpperShroudScrew, Locking - Hex Washer
Head (3/8-16 x 1/2”)Wrapper, Shroud - FanScrew, Locking - Hex washer
Head (3/8-16 x 3/4”)Nut. Self-Locking Hex
(3/8-16)Guard, Radiator (RH)Guard, Radiator (LH)Plug, Pipe - Hex (1/4 NPT)valve, Drain (3/8 NPT)Harness, Wiring - Cociant
Level SenderSender, Level - CoolantRadiator (Includes Cap)Cap, Radiator (14 PSI)Decal, Warning Rotating FenDecal, Water DrainDecal, Water LevelClamP, Insulated
11
Remote Radiator
6
/8
REF PARTw. NO.
1 130-31682 130-31693 130”-31704 130-3171-015 130-3171-016 130-3172‘1 821-0018
QTYUSED
/
72
i
v
—5
Remote Radiator
,/
PART REF PARTDESCRIPTION NO. No.
Cover, Guard - Belt 8 800-2110Guard. BeltGuard, Beit 9 130-3582Bracket. Guard - Belt (LHI 10 718-i812Bracket. Guard - Belt IRH”)Bracket. Guard - BeltScrew. Washer -- LOCK
(1/4’;-20 X .62-I
12
QTYUSED
4
14
PARTDESCRIPTION
Screw, CaD - Hex(M12x 1.75x201
Plate, Clamolna
Engine Coolant Heater
REFND.
2
PARTMO.
154-2903503-0189505-0021
PARTNO.
PART REFDESCRIPTICMl No.
QTYUSED
PARTQTYUSED DESCRIPTICMl
Shield, HeatC1ampBushing, Reducer
(3/4 x 1/2 NPT)
Heater, Coolant - Engine 4(1000 Watt) 5
120 Volt AC 6240 Volt
Thermostat
333-0505-01333-0505-02
3 333-0478AC(1000 Watt )
, ‘,
,.
1
Low Fuel Alarm
REF PARTNo. No.
1 505-1458-03
2 308-0963-01
QTYUSED
1
1
PARTDESCRIPTION
Pipe. Nipple (1/8) - Usedon 159-1181 Fuel Tank
Switch, Basin
15
REF PARTm. No.
3 505-00264 505-1050
QTYUSED
11
PARTOESCRIPTI~
CouplingPlus. Piae-Square Head
Fuel Tank
PUtTDESt2RIPTI~
REF PARTND. ND.
QTYUSED
411111
1i
11
11
1426
2
1,,.: REF PART OTY
ND. w. USED~,/.~.1.,,
----I-m I
DESCRIPTION
Washer. Lock (3/4”)Ptua. Pine tl/2° NPTIPlus. ?ioe (3/8” NPT)Plus, ?lcxe {1” NPT)PIua, Pipe (1-1/4” NPT)Plus. Pipe [2” NPT)kiraDper, Tank - Fuel
150 Gal - RH350 Gal - RH
Wrapoer, Fue”l Tank150 Gal - LH350 Gal - U-I
End Cap - Tank Skirt150 Gaul350 Gal
Screw -- Lock (5/16-18 x .50)150 Gal
14 850-0079151617i81920
159-1309-03159-1323-03
, TanK, Fuel150 Gai350 Gai
Gauge. Fwei150 Gal350 Gal
Nlnple, Pipe (?” x 9“1Ca~. Fue”l?i~e. fuei Tank
1UK+-l18i 1159-1296 1
241S-0565-02 1415-0565-11 1505-0748 1159-1208 1
345
6789
101112:3
415-0566-02 2415-0566-14 25050018 1501-0441. 1501-0502 1503--0685 1800-0156 4862-0008 4505-0151 1S26-0238 4
150 Ga’i 21350 Gal 159-1309-04
Bushina. Reducer (.25 x .50”1 159-1323-04Line. Fuel - Flex 22Line, Fuel - Flex 159-1310Clamp, Hose i59-1326Screw. (3/4-10 x 2.25”) 23Nut. [3/4-10) 821-0014Bushina, Reducer (.12 x .50) 821-0014Washer, Flat (3/4”) 24 870-0257
350 GalNut. Lock 15/i6-i81
‘w&Y
My Tank
REF PARTNO. m.
1 415-06482 i59-12083 8’?0-02124 501-0562
5 501-0502-02
6 503-0685‘1 505-01’728 159-12069 821-0018
10 415-0566-0411 505-0049
QTYLJsm
1
PARTDESGRIPTIm
Tank, DavCao. FMQ{Nut (1/4-20)Line. Fuel - ?’iex
ITank to Enq)Line, Fuel - Flex
(Fuel to fank)clamp, Hclsc
NIL)D/8, ~]06f3 (2 x 2)9racket, TanKScrew (1/4-2!) x ,625”)Pipe, Tank - FueiElbow 11/8” NPT)
R!EF PC@TND. ND.
12 505-001813 502-00531.4 415-0660i5 415-0657i6 526-000817 853-1008i8 867-0028192021 159-129022 505-00s523 159-126824 870-0257
PART-i?TItN
8ushlna, Reducer {1/4 x .50)Eibow - Street Pipe (1/8”1GasketValve Assemblv. FloatWasher. FlatWasher, Lock - ETNutPlug, Pipe {3/8” NPT)Plug, Pipe [1” NPT)Basin. RupturePlug, Pipe [1/4” NP”I)Hanger. BasinNut, Whiziock (5/16-181
----5@t HOU!#ln9
REF PARTw. No.
1 406-00392 81s-0607
3 870-0235
4 406-06265
405-4129405-4639
6 405-3B417 406-06248 405-38379 406-0574
10405-3835405-4641405-4876-01
11
405-3984405-4643405-4877
12
405-3985405-4646405-4878
QTYUSED
120
20
5
112424
222
1
:
1
:
rl.mwr-m IDESC411PTION
Key, Handle - Door%rww, %achitie - OVal Head
{#8-32 x3/8”)Nut, Self-Locking - Hex
(#8-32)Handle, Door (Includes Key)Top, Housing
Spec B-GSpec H-J
Door, HousingHinge, Pivot - Door (Spec B-H)Panel, Housing - SideHinge, Pivot - DoorDoor, Housing - Side
Spec 8-GSpat HSpec J
Door, Access - Right Side(Includes Door Clips)Spec B-GSpec HSpec J
Door, Access - Left Side(Ibcludes Ooor Clips)Spec B-GSpec HSpec J
REFNo.
13
14151617
i:20212223
24
25
262728
PARTNo.
405-3836405-3875405-3828405-3833405-3826-01405-3826-02405-4124
98-5429818-0150526-0003405-1872
821-0029
821-0014
815-0236
819-1083
870-0281870-0257508-0231517-0138-09526-0115
QTYU*O
:11112
:84
24
8
8
1s
224614
PARTDESCRIPTI(M
Door, ControlSpec B-HSpec J
Panel. Housing - RearGrillePost, Housing - Rear (RH)Post, Housing - Rear (LH)Post, Housing - CenterDeca ! “COOLANT FILL”Rivet, DriveWasher, FlatClip, Door (Non-metallic)Screw. Hex Head
Self-Locking(3/8-16 X 3/4”)
Self-Locking(5/16-18 X 1/2”)
Thread Cutting(5/16-18 X 9/16)
Screw, Pan Head - Machine(1/4-20 X 7/16”)
Nut, Self-Locking - Hex(3/8-16)(5/16-18)
BumperPlug, Hole - 2.5 Dia.Washer, Flat (,312)
Note: New doors can be used for service parts, ifreplaced together
Skid
REF PARTm.- . m.
REF PARTND. m.
1 870-0212
2 416-097!i3 416-08534 1300-Qo26
3 870-02S76 856-00087 332-14738 800-2111
9 850-2012iO 856-001311 800-0091
12 862-001613 850-0060
QTV—.—PART
WED DE8CRIPTIDNPART
DESCRIPTIONQTYUSED
i!i.
16
2122
23242526
27283233
337-0090800-212i
526-0219800-0520
850-0079402-0030403-2567800-0071
862-0004850-0055402-0568
1
1
:
i1i1
5
:
33
Nut. Selt-Locklna - Hex(1/4-20)
Hoiddown. .attervStud, Hoidcmwn - BattervScrew, Cap - Itex Heaa
~S/i6-18 x 3/4”)Nut. l_OCK {5/16-18)Washer, LOCK - EIT (5/16)LUCI, SolderlessScrew. Cap - Hex Heaa
(M12 X 1.75 X 25NIm}Washer. Locn - Sprinq (M12)Washer, Lock - EIT””[l/2”)Screw, Cap - Hex head
[1/2-13 X 1“]Nut, Hex [1/2-13)
14
Stra~, EiectrlcaiScrew. Cao - hex rieati
lM12 x 1.75 x 75Rml)Washer, Flat ~1/2”15crew. Cap - Hex head
(3/4.-10 x l(l)Washer, Lock - Sorlng (3/4”)Mount, Vibration - EnaineSupport, EngineScrew. Cap - Hex Heaa
(7/16-14 x 1“)Nut. Hex {7/16-14)washer, Lock - Sprinq (7/16”)Mount, Vibration - GeneratorSkid. i3ase
SrJec 8-GSOCC h
63
3i14
403-2907 i1Washer, Lock - Sorlna (1/2”) 403-3367
23
control
REF PARTNo. No.
4 508-00515 301-80656 402-05277 800-0045
8 850-00459 508-0001
10 406-033211 406-033312 406-033413 332-005214 870-013115 871-0015
16 853-0013
17 337-004918 800-0024
19 856-000820 821-0004
21 332-0607
22 332-272323 812-0065
24338-2278
338-1835
338-1836
25
305-0824
305-0823
25A 319-0652
258 815-0544
26 332-1043
27 350-122228 815-0540
QTYU8Eo
1144
412
;261
~
11
18
1
12
1
1
1
1
1
1
6
1
14
PARTDE80RIPTI~
Grommet (2” Hole)80X, CantrQlIsolator, VibrationScrew, Cap - Hex Head
(5/16-18 X 3/8”)Washer, Lock - Spring (5/16”)Grommet (1-1/16” Hole)Receptacle, FastenerStud, FastenerWasher, Retainer - StudClip, WireNut, Hex - With ET (#10-32]N~~LdHex (1/4-20) Grounding
Washer, Lock - ET (1/4”)Grounding Stud
Strap, GroundScrew, Cap - Hex Head
(5/16-18 X 1/2”)Washer, Lock - EIT (5/16”)Screw, Self-Locking - Hex
Washer Head (#10-32 x 5/16”)Block, Terminal - 12 Place
(TB21)Strip, Marker - 12 PlaceScrew, Machine - Round Head
(#6-32 X 5/8”)Harness, Wiring
AC Door Assembly to TB21Terminal Block (IncludesTB21 Terminal Block)
Alarm Relay (8 Wire) (A13to A1lTB1 and TB2)
Alarm Relay (5 Wire) (A14to A11T82)
Board, Regulator - Voltage(VR21) (Also Available FromNewage as Part NumberEOOO-24030)
Non-PMG Generator - {NewagePart Number EOOO-24030)
PMG Generator (Newage PartNumber EOOO-2321O)
Plate, Mounting - VoltageRegulator (PMG Generator]
Screw, Locking Head(#6-32 x 1/2”) PMG Generator
Jumper, Terminal(TB21-22 tO 21)
Resistor (TB21-32 to 26)Screw, Machine - Round Head -
Cross Recessed with IT(#8-32 X l“)
REF PARTw. w.
29 300-2856
30 812-0063
31 853-000332 300-2863
33 815-0544
34 301-885135 33B-2277
36323-1308323-1310
37 323-130238
300-2810300-2812
39321-0270321-0231321-0094
40 -
41 -
42
338-2429338-2619338-2814338-2842
44323-1304323-1306
45 323-120046 353-0094-0147 357-003048 359-005149 -
QTVU8Eo
1
8
81
4
11
1
1:
11
2121
1
1
:1
:11
1111
PART0E8UlIPTION
Board, Printed Circuit -Alarm Relay (A14)
Scrw, Machine - Round Head(#6-32 X 1/2”)
Washer, Lock - ET (#6)Board, Printed Circuit -
Alarm Relay (A13)Screw, Machine - Round Head -
Cross Recessed with IT(#6-32 X 1/2”)
Bracket, MountingHarness, Wiring - DC
(Includes Connector Housingand Contact Pins) (DC DoorAssembly to Engine Monitor)
Housing, Connector12 Place (J4)13 Place (J3)
Pin, ContactMonitor, Engine (Includes
Fuses) (All)‘7 Light Control12 Light Control
Fuse20 Amp (F1,F2)15 Amp (F3)5 Amp (F4,F5)
Ooor Assembly, Control - AC(See Separate Page forComponents)
Door Assembly, Control - DC(See Separate Page forComponents)
Harness, Wiring - Engine toControl (Includes Grommet,Resistor, Rectifier, Diode,Connector Housing andSockets)
Spec B through ESpec FSpec G8egin Spec H
Housing, Connector6 Place (’J2)8 Place (Jl)
Socket, FemaleResistor (Rl)Rectifier (CR1)Diode (CR2)Relay, Run (See Separate
Page for Components)
AC Control Door Aw!sesbly
REF PARTNo. No.
\
‘6
1301-9054-03
301-9054--022
302-1148302-1753
3302-1147302-1683302-1684
4 302-17205 517-01316 322-0363
QTYUSED
1
11
111111
PARTDESCRIPTION
Door, Control - ACWithout Meter
;{0 IesWith Meter Holes
Voitmeter (M21)0-300/6000-750
Ammeter [M22)0-75/1500-100/2000-150/300
Meter, Frequency (M23)Plug, Hole (3/8” Hole]Light, Indicator - UoPeri
Lower Scale (DS21. 0S22)
/
6
, /\
@
‘9
REF PARTNO. NO.
7’
303-0261
303-0285
8 308-0882
9 303-003210
320-1688-01320-1688-02
26
2
3
4
cm PhRTGSED DESCRIPTIU
Potentiometer, Ad,iust -Voltage (R2L)
1 1.5K Ohms [Used with ModelSX440 Voltaqie Reaularol”}[Non-PMG Generator”}
1 5K Ohms (Used with Mode!MX321 Voltaqe Reuuiator)(PMG Generator)
1 Switch, Rotarv - Voltmeter/Ammeter (Knob Not Included)(s21)
1 Knob. Switch - RotarvBreaker. Circuit [CB21’I
1 Without Auxiiiarv Contacti. With Auxiliary’ Contact
,.,:“‘Pm,k,,
“i,,,
‘4 J*,. ,’ . ..
.
DC Control Door Assembly
REF pJ~T QTY PARTNo. Ntl ,, USED DESCRIPTION
i Door, Control - DC301-9055-02 i With Ho[es
/
1
\,
\
REF PART QTY PARTNo. No. USED DESCRIPTION
10 302-1642 1 Voltmeter (M13)11 302-0885 1 Meter, Total izing - Tim& (M14”~
301”-’9055-01 1 With Five Holes 12 308-0785 1 Switch, Rocker - Restart/2 815-0385 4 Screw, Machine - Round Head Panel L’ight (Slli
(#6-32 X 1/2”) 13 308-0784 1 Switch, Rocker - l?un/St,oD/
3 870-0183 4 Nut, Hex - With ET (#6-32) Remote (S12)4 Light Assemblv. Indicator 14 517-0131 1 Pluq, Hole (3/8” Hole)
(Includes Wirinq Harness and 15 193-0250 3 Res’istor (Mounted on OilConnector Housing) (A12) Pressure, Oil Tem~erature
322-0359-02 1 7 Light Assemb”ly Gauges, and Water Temperature
322-0360-02 1 12 Light Assembly Gauges (R11,R12,R13]
5 322-0369-02 1 Light, Indicator - Re~iacement 16 302-1723 2 Ammeter, Scale - Blank
6 322-0361 1 Light, Panel (DSI1) 17 301-6257 17 322-0017
Blank, Switch1 Bulb, Liaht - Re~lacement 18 308-0853 1 ‘Switch, Pushbutton - Emel”aencv
8 193-0352 1 Gauge, Pressure - Oil (Mll) stop (s14)
9 193-0351 1 Gauge, Tem~erature - Water 19 322-0223 1 Bulb, Switch - PushbuttoniM12) 21 193-0330 1 Gauge, Temperature - Oil
~~m’,,,r,,.
!1 i?!u~,;f., ;:”
27
ControlSpec B
PARTDH$CRIPTI~
REF PARTNo. MO.
-.-—FART
OESCRIPTXmRE+ PART QTYm. No. U*O
i
)3456
7
8
9
526-2140
319-0664319-0714301-3156508-00518!)0-2012
8210014
800-21’i2
815-0350
Washer. i-fat - Generator(M12)
Saddle. Box - ControlHouslna. Box - ControlPanel, Box - ControlGrommetWasher, Lock - Sprina
Generator (M12)Screw. Cap - LocKina Head
f5/16-18 x 1/2”)Screw. Cap - Hex Head
(M12 x 1.75 X 30mmi
10 821-0018 5 Screw. Ca~ - Locklnq Head[1/4-20 X 5/8”1
Nut, Hex -- Lockina (1/4-20)Washer, Flat n/4:’)Washer. Lock - EII (1/4”)Trim. EqeBlock. TerminaiHarness, WirinaScrew, Machine - Round Head
[#8-32 X 1-1/8”)Washer, Lock - SDrinq [#&)Nut, Machine - Hex (#8-32)Basa , !l!ock - TerminalTie, Cable
11 870-0212 612 526-0018 213 856-0006 120 508-1051 223 332-3107 12!4 338-2506 125 812-0085 3
26 850--0025 327 870-022i 3
Screw, CaEI - Hex Slotted Head(#10--32 X 3/8”)
28 232-3536 129 332-1445 4
29
QTYUSED
68113
3314
Control HousingBegin Spec F
P&RTDESCRIPTIa
Washer, Lock-.%wlna (M12)Washer. Flat (Mi2)Block. TerminalHarness, WirlnqScrew, Machine - ilound Head
(#8-32 X 1-1/8”]Washer. Lock - Sprinq {#8)Nut, Hex - Machine [#8-32)Base, Block - Terminal
—,
REF PART,;,,, MD. N9.
QTYUSED
PART REF PARTDESCRIPTION NO. ND.
1 319-11932 301-31563 508-00514 815-0350
Box, Mountinci - Control 10 850-2012Panel, 130x - Control Mountina 11 526-2i40
16 332-310717 338-2S0618 812-0085
GrommetScrew, Hex -- Head Slotted
(#10-32 X .38”)Screw, Cao - Locking tiead
(1/4-20 X .62”]Washer, Flat ii/4)Washer, Lock - EiT (1/4]Screw. CaQ - Locklnq Head
(5/;16-18 x 1/2”)Screw, Cap - Hex Head
(M12 x 1.75 x 3omNi
5 821-0018 119 850-002520 870-02212: 232-353622 332-1445
6 526-0018T 856-00068 821-0014 4
9 800-2112 6
Tachometer
\ .
PARTNo.
\3 “1
REF CJTY PART.
REF PART QTY PART
No. Description
Ammeter. Blank Scale
LiSED DE80RIPTION NO. NO. USED
1 302-1873-01 1 Tachometer (0-4000 RPM] (M16) 3 302-1723 12 301-6257 1 Blank, Switch
REFND.
1
2
Electronic Overspeed Modu 1e
\7
PART QTYNo. WED
812-0084 4
305-0818-02 1
3 815-0544 4
PART REF PARTDESCRIPTION No. No.
Screw, Machine - Round Head 4 319-0754(#8-32 X 1/2””)
Module. Ovcrspeed - 24 VDC 6 338-2493[Frequencv Detection Module”)
Screw, Cap - Flex Head with ET 7 332-1445Lockwasher (#6-32 x 1/2”)
4
QTYUSED
1
1
10
DESCRIPTIffl
REFNo.
PART QTYNo. USED
PARTDESCRIPTION
1 307-1056 32 815-0388 4
Relav, Run (Kll)Screw. Pan Head -
Recessed _Threaai#6-32 X 1/2”)
Run Relay
Cross
REF PARTNO. NO.
3 319-04474 323-08045 307-1987
3
/
4
QTYUSED
136
34
1
677B
PARTOESCRIPTI~
Bracket, Mountlnq - RelavSocket. RelavHolddown, Relav
‘,
Over/Under Voltaf~e Relay
REF PARTNO. NO.
‘ 307-2552.
2 328-2i23
3 301-99334 301-69875 402-03546 856-0~02T 860-00088 821-0017
OTYUSED
i1
i18lz
2
PARTDESCRIPTION
Retav, Voltaae - Over/Uncier(120VAC) (A17”)
tiarness, Wlr]na - Over/iJnderVo 1taae
Plate, Mount ina – Re IavBrac~et, Mount~na - RetavMount. $hockWasher. LOCK - EIT i#8)hut , klex [#8–32)Screw. Ca~ - Self-LocKina
[5/16-lt3 X 1/2”)
REF PARTN(). NO.
9 850-004510 862-00i411 812-0082
12 307-19il
13 223-080414 322-0384-0915 332-@98
16 332-0942
35
OTYUSED
224
i
i.~
3
4
PARTDESCRIPTION
Wasnor. ,OCK - Sorlna [5/16’1Nut. Hex {5/16-i8)Screw, Machine - Round Hcaa
(#8-32 X 3/4”)Fieiav. Deiav - [email protected] to 10
Seconds] (K17)Socket, ihiW
Liaht. Indicator . lo/~ Vojt:
Termlnaf. R“i:lC!-.!Ie, Cm!e’
Time De~ay Start/Stop Hodule
REF PARTNO. NO.
i 815-0544
2 300-2899
/3/ 4 C#
\1
OTY PART REF PART OTY PARTUSED DESCRIPTION NO. NO. USED DESCRIPTION
4 Screw, Gao - tfex heaL’ With ~ 332-1445 3 I’c. CaoicE’i L.ockwasher ($t6-32 x i/2 j 4 338-1’304 i harness. Wlr~nu (A15 to All]
1 Modu}e. Start/StoD - TimeDelav (24 VDC) (A15’I[5 Reiavs)
36
Current Transformer
2
REF PART OTYNo. No. USED
302-1845-05 3.302-1845-06 3302-1845-07 3
PART REF PART OTY PARTDESCRIPTIDIIJ No. No. USED DESCRIPTION
Transformer, Current 2 338-2229 ‘ iiarness. WlrlnaRatio 300/5 3 332-i389 i Tie, WireRatio 400/5Ratio 500/5
37
Mattmeter
REF PART QTY p$gqy p+~ PART OTYNo. No. USED OESCRIPTI@l No. NO. USED
PARToESCRIPTItBl
,“ Harness. WiringThree Phae “WE” Connected
GeneratorsThraa Phase “DELTA”
Connected GaneratoreTerminal. Lua - Forkad fFor
No. 6 Scraw Mounting)Terminal. Lua - Rino (1/4”
Screw Wountina)Tie, CableScrew, Mciiiiie - Mimi Heed
(#10-32 X 5/8”)Transducer Watt
Three Phase “WYE” ConnectedGenerator
Three Phase “DELTA”
78
1:11
860-0008856-0002402-0354319-0030821-0017
816412
Nut. Hex {#8-21)Waeher. Lock - EIT {#8)Mount. ShockPlate. Swmort - TransducerScrew. Selt-Lockina - Hex
Washer Head (5/16-18 x 1/2”)Washer, Lock - Sgrina (5/16”)
338-1936 1
1
11
336-2479
332-1279121314151617
850-0045862-0014301-6987302-1722302-1721-04301-9054-01
22332-0897 Nut. Hex (5/16-18)11
Bracket. WountingDial. Wattmater (Leas Dial)Scale. 0-90 kWPanel. Control
332-0942813-0102
142
302-1833-01
302-1833-05
1
1Connected Generators
Control Space Heater
tiv’2
*
/- \
II&“
a
‘-R1o-’-
8Al
F- “ ‘3 ‘2~!
%
14 uI+%\e a’-——& e . -—__....-.._.__-----
REF PARTMO. w.
. 98-3232; 870--01833 854-00064 301-18865 860--0006‘? 8i2-0070
8 309-01289 800” 0034
OTYUSED
;4
;2
12
PART REF PARTDESCRIPTNXJ No. No.
Jeca ! . Wai-nlna ‘ShocK iiazaru”’ 10 526-0113Nut. Selt-Lockina - tiex (#6-321 ii 870-0257Washer. Lock - 11 (#61Cover 12 i30-1107Nut. liex [#6--32) 13 333”-0151Screw, Machine -. Round l-kid
(#6-32 X 1-1/4;’1 i4 335-0161Thermostat - Ad.iustabieScrew, Cap - Hex iiuao
(5/16--18 x 2-1/4”)
40
OTVUSED
22
2
1
11--@!$
PARTDESCRIPTIffl
Wasncr. Flat. (5/16”)Nut, Selt-Locklna - tlox
(5/16-18iSoacerHeater, Eiectrica~
75 Watt, 120 VACCabic, Electrical, j.20 VAG
Entrance
7
—1
3 —e
/
%
. .
*.—2.
,,
\4
\
0
REF PART QTY PARTNO. NO. USED DESCRIPTION
OTY PARTUSED DESCRIPTION
REFNo.
PARTNO.
7 332-2744-07 1 Standoff, Insuiator8 800-0050 2 Screw {3/8-1[ x 1“)9 850-0050 2 Washer, Lock (3/8”)
10 526-0029 2 Washer, Flat (3/8”]
1 319-1332 12 319-1333 23 821-CJO1O 84 508-0239 15 319-1335 16 320-1725-05 1
Box. Breaker - CircuitPanel. Box - Circuit BreScrew (1/4-20 x 1/2”1EaainaCover. BoxBreaker. Cirucit (660 Vo
uer
t- 3 ?oiei
41
Circuit Breaker
5.6
LA
qB4:g
-y
,.~,.........wi.x..~..-........*.....,,.--4 “
......”-.2...%.C-..<*2””””..’””””,,,,,..’
G,-—-----------------------__---_,..a ●
3 ~--— --------- *..1 ●O b 1*$ *~.$ ‘:
I:●: I tb 8.’.“ Y> **8’” * *e, td-+;”” * :
.-<:”ei-y-- ,,..: i.-/,---:? ,.: *e..... ,.”4 t
& * 1, , t 8
b 8, ,.” 0
$%,. b :
~1 1, 1 8
I 8,,, I
D
I *,,., :
* 8, ., ? :
: 8, ,,, v t
\
I I
o.~,,, I 8
* 9, . .
; :t . . .:* :
I
, L!-- [ I
I------.-..-------s ------ : t
8 >8
* --------n
:------- ___
● .ee8
● *
12 a —------ ------ _,*t -i
9
\
\
a
.●=9
T*’v” ml
v““*-.
● ☛
.0. . i:t:
L......-. :.* .“----.._.~~ , ●*
‘—--:’”o
,
b
I
‘2
42
REF PART QTV P*TNO. No. DE8CRIPTI@l
1
2
3
;67
8
9
821-0010
301-9682301-9892800-0028
526-0022850-0045862-0015
812-0157
812-0094
850-0040850-0025
526-0108526-0048
Circuit Breaker
16 ScI-aw. Cau - Self-Lockina(1/4-20 x 1/2”!
Cover480 Volt
: 240 Volt. 600 Volt5 Screw. Cap - Hex Head
(5/16-18 X 1“)5 Washer, Fiat (5/16”)5 Washer, Lock - Sprina (5/16”)5 Nut, Hex [5/16-18)
Screw. Machine - !?cn!nd Head4 1/4-20 X 1-3/4” - 240 Volt;
250 AmP and Above 8reakers4 #8-32 x 3-5/8” - 480 and
500 Volt, 3 PoleWasher, Lock - Sprina
4 1/411 - 240 Volt Breakers4 #8 - 250 Volt and Above
BreakersWasher. Fiat
4 1/411 - 240 Volt Breakers4 #8 - 250 Volt and Above
REF PART QTY PARTw. m. U8ED DE8CRIPTI~
10 301-9669 211 301-9668 112
320-1555-14 1
320-1555-10 1320-1555-15 1320-1555-16 1320-1555-17 1
320-1458-30 1320-1458-31 1
320-1458-47 1320-1458-48 1
Panel, BoxBox. BreakerBreaker, Circuit
240 Volt, 2 Pole400 Ampere
240 Volt, 3 Pole225 Amere250 Ampere300 Ampere350 Ampere
480 Volt. 3 pole125 Amere150Ampere
600 Volt,3 Pole125 Ampere150 Amoere
ureaKers
43
~morator {UC27){Itw Rating tho s8m8 for single-or three phase]
REF PMlno. No.
QIY PmT0E=IP710W
REP PMTme MOe
34234-0917-01
w
8
1:1
:
6228
8
8
666
4
4
4
PART-IP71~
,..1 805-0015 Cover. Stator - Upper
65/BOOGDA. 100DGDB.SO*C.180-208/360-416:105”C.180-208/380-416;1000GO8.105”C347/600B5/1000GDB,SO*C.8road~I,~b1000GD8. SO*C,
1000GOB105”C.Broad RangeCover. Stator - Lower
65/80DGOA. 100DGO6. SO”C.~30-~~/~4~6 ;
NOOGW. I05*C, 180-208/380-416:100DGOB.105”C347/6008W1OODGOB.80”C.Broad Ranae
100DGOB. SO”C. 347/600100DGOB.105”CBroad Ranae
screw. Ca~ - Hex Head(M12 x30)
Washer. Lock - Sprinq (?412)Washer. Flat [M12)PlusWasher. Flat (M1O)Screw. COD - Hex Head(M1OX 30)
Washer, Lock - Sprino (M1O)Guard. Fanscreen. Air InletSw&ux ;$ - Lockina Head
screw. Cee “ Lockine l+aed(M6X .8x 12)
Washer. Lock - Spring {MS)Bell, EndBell. End - 1000GDB- 105”C
Broad RanaeWasher. Flat (M1O)Waeher. Lock (M1O)Screw. Cap - Hex Head(M1OX 30)
Washer. Lock - Srmino (MB}Screw, Cap - Hex Head
(M6x1x60)65/80DGC.~, 105”C. Broad Ranae100DGOB.105*C.lBO/208/380/416;100DGDB.80*C,180-208/380-416:100DGD8.105”C,347/60085/1000GDB,80*C.8road Ranae
80DGDA, 105”C. 8road Range:100DGOB. 105”C 8roand Ranae:1000GOB,80”C,347/600
Bolt. Place (3/8-16 x 3/4”)screw. ~ -Hex Head(M1OX 1.5x35)
8122 600-2066
800-2113 8 screw. C8p - NexHead(M12x 1.75x35)
Waehsr. Lock-spring 04101Washer, Lock - Boring {M12)Waahar. Flat M2)Feet. Generator kfountinoStatorRotor Aeaamblv fhcludes
Parts Marked *)*KW
650GOA. BODGDA. 1000OGOBB50GDB.100DGOB.Broad
Ranos tilV
*Rotor Asaefsblv. Exciter(Includes Parts Markad 1)65DGOA, 80DGOA. 100DGD8
105”C (Newaoe Part*2M$-XK37}
850GDB, 100DGDB.SO-C(Newaae Part #310-1028)
~lRectifier Awemblv. Forward(Includes Diodes)
*lRectifier Aeseaiblv. Reveres[Includee Diodes)
*lDiode. Positive (Forward]Includes Lead
*lDiode. Neqative (Reverse)Includes Lead
3234-0917-02
:6
1:13
850-2010650-2012526-0174232-3454xxxxxx
12882
234-0617-0435
234-0853-01
14515-0298-02515-0298-03 234-0853-02
234-0853-0436 800-2112
15
201-3434-02 137 850-201238 526-214041 517-013542 526-007743 S00-2087
201-3434-03 1
16 357-0091 1
44 850-201045 234-086746 234-087947 821-2020
17 357-0092 1
18 358-0135-01 3
358-0135-02 348 815-0793-03
202122
304-0607510-01645..3-00838~~.2021
1112
*Varistor*Bearino. Bal*Ring. Retain*Screw. Cap -
(M5x 12)Rino, “O”
AdaDter. GeneStraw. Cap -M1O X 56M1O X 60
49 850-200550 211-0423
211-0418-02noLockinq Head
-ator (SAE 2)iex Head
23
51 526-007752 850-201053 800-2087
24 5ww266-02 1
12526
54 850-200655
800-2091800-2093850-2010720-1119
2728
Washer, Lock - Sprina (M1O)Screw. COD - Hex Head(M16X40)
Oiec. Generator Orive(SAE 11.5)
Hub. Orive-GeneratorWasher. Flat (M16)Rina, AdaDterSeal, Edaing [Order bv the
Foot - 3 Feet Required)
800-2042
232-3443 329
30313233
232-3593526-0259231-031950B-0139
181 800-2046
xxx - Order bv OescriDtion, Givina Model. SDec. andNumber (Onan Nameplate).
*- Parte Included in the Rotor Asaemblv.1 - Parte Included in the Exciter Rotor Assemblv.
NOTE: When orderina rotor and etator parts, furnishcomplete model. spec and serial number of theaenerator sat.
45
,,, ,
REF WtVND. w.
55
800-2042
800-2046
S6220-4293-05
220-4293-06
57 526-2100
QTY
4
4
1
1
3
@enerakor (UC27)
PMT KF PART6E6CRIPTIO# -. ND.
Screw, Cap - Hex Head(M6xlx6ti)65/800GDA, 105”C, Rroed Range
100DODB, 105”C, 180/208/380/416 ;100DGD8, 80”C, 160-208/380/416 ;100DGD8, 105”C, 347/600
85/100DGD8, 80”C, 8Foad Range600GDA, 105”C, 8road Range;100DGD8, 105”C Broad Range;1000ODB,80”C,347/600
Stator, Exciter(Newage Part No. 230-1001)65/80DGDA, 105”C;100DODB,80”C,180-208/380-416;100DODB,105”C,180-208/380-416;80”C/105°C347/600
(Newage Part No. 330-0100)80DODA, 105”C, Broad Range85/1000GDB, 80”C 8roadRange;1000GDB,105”C,Broad Range
Washer, Flat (MB)
58 850-200659 232-342160 800-2060
61 506-105762 150-230963 150-085664 150-072365 870-025066 862-000167 853-001368 856-001069 800-2068
70 526-024071 821-2020
72 234-0875-0173 232-3462-0174 526-208075 332-298776 860-200977 850-201078 526-212079 526-2100
QIY PARTUSED E80RIPTI~
3 Washer, Lock - Spring (Ml)Block, Terminal - Wain
: Screw, Cap - Hex Head(!46 X 1.25X36)
1 Grmnet1 Bracket, Switch - Overspeed1 Switch. Overspeed
Point, Dverspead: Nut, Insulated2 Nut,Hex (1/4-20)1 Washer, Lock - ET (1/4”)1 Waaher, Lock - ,EIT (3/8”)~ e. .—-J-o ~=p - Hex Need
(M1OX3-)1 Waaher, Flat (M1O)4 Screw, Self-Locking - Hex
Washer Head (MS x l(kmn)1 Cover, Bell - End4 Spacer, Cover4 Washer, Flat (MS)4 Link, Terminal8 Nut Hex (M1Ox 1.5)8 Washer, Lock (M1O)8 Washer, Flat (M1O)5 Washer, Flat [MB)
NOTE: When ordering rotor and etatorp arts, furn’ishcomplete model, spec and serial number of thrgenerator set.
47
Permanent Magnet Exciter
REF ~AN NEWAGE QTY PART REFNo. PART NO. PART NO. USED DESCRIPTI~ NO.
1 775-0049 054-20505 1 Pin, Dowei 62 201-3446 130-20136 1 Rotor, Exciter 73 220-4233 420-17200 1 Stator. Exciter 84 232-3511 130-20101 4 Clamp, Stator 95 232-3462-02 450-14370 4 Soacer. Mounting - 10
Corner
1
ONAN NEWME QTY PARTPART NO. PART NO. USED DESCRIPTI(M
234-0875--02 450-14360 1 Cover, Bell - End249-0462 450-22000 1 Harness, Wiring815-0761-01 350-14950 1 Bolt (M1O X 1.5 X llOmtn)850-2010 028-31509 1 Washer, Lock - Spring (M1OI “821-2020 4 Screw. Locking - Hex Head
Flange (M5 x 0.8 x 10)
48
Paint
Q(JD PART REF PART $’TTD PARTDESCRIPTION No. m. 0ESC81PTI~
REF PARTNo. No.
Onan Green Enamel Cumins Beige Enanal(Non-Matalic) 525-0551-02 - 13 oz. Pressurized Spray
13 oz. Pressurized Spray CanCan 525-0551-03 - Quart Can
Quart Can 52S-0551-04 - Gallon CanGallon Can
52S-0305
525-0306525-0304
,
49
Oenorator tiaat~r
W PMRr mNO. NO.
2333-0438-o’1 1
333-0438-08 1
3 332-3024-11 2
4 822-30755 860-20056 650-20047 526-20508 330-0142
PARToEs!mP?I@!
Cartridge, Heater120 Volt (Newage Part?Mahar 071-31057)
240 Volt (Newage PartNumber 071-31058)
Clamp, Loop (NY
6 PertNumbar 052-460S8
Screw, Head - Pan (I44 x lsamn)Nut, Hex (s$4)Wadter, Lock - S ring (W4)Waaher, Flat (M4YTermjna~, *~t*r - ~x (*-
Part Number 450-10060)
51
R& PART QTVNo. No.
9 332-3023 1
10 508-0228 111 96-614213 822-3047 :14 650-2003 11s 330-0141-04 116 398-1254-19 117 330-0141-03 118 815-0446 2
Pm7DE8cRIPTI@l
Block, Terminal (Newage PartNumber 003-14010)
GromatLabel, Heater AOJScrew, Haad - Pan (I43 x 2omm)Washer, Lock - Spring (M3)Gaeket, Terminal - 80XSleeving, InsulationCover, Terminal - BoxScrew, RH xRecW/IT
,
Numerical Index
Part No. Peg@
98-0961 1198-1003 1198-3232 4098-5390 1198-5429 2198-6142 4998-6143 4998-6233 49
102-1147 3102-1237 3130-1107 40130-1788 11130-3064 11130-3069-01 11130-3069-02 11130-3080 11130-3082 11130-3083 11130-3084 11130-3085 11130-3086 11130-3087-01 11130-3087-02 11130-3088 1113%-3089 11130-3090 11130-3091 11130-3092 11130-3168 12130-3169 12130-3170 12130-3171-01 12130-3171-02 12130-3172 12130-3582 12140-1260 6140-1260 7140-1435 6140-7435 7140-1467 6140-1467 7140-1548 6140-1548 7140-1599 6140-1599 7140-2147 6140-2147 7140-2148 6140-2148 7140-2150 7
Part No. Page
140-2152 6140-2152 7140-2153 6140-2153 7140-2154 6140-2154 7145-05’36 3150-0723 46150-0956 46150-2007 9150-2187 9150-2201 9150-2203 9150-2218-01 9150-2231 9150-2232 9150-2251 9150-2309 46150-2527-01 9150-2527-02 9151-0693 9151-0694 9155-2062-03 5155-2175 5155-2251 5155-2353 5155-2353 14159-1181 17159-1206 19159-1208 17159-1208 19159-1268 19159-1290 19159-1296 17159-1309-03 17159-1309-04 17159-1310 17159-1323-03 17159-1323-04 17159-1326 17191-1962-02 4191-1981 1191-1983-02 1191-2103 4193-0244 3193-0250 27193-0322 11193-0330 27193-0351 27193-0352 27
Part No. Paga
.Aa a-”.Isa-us[a 3193-0388 3201-3434-02 45201-3434-03 45201-3446 47211-0418 45211-0423 45220-4233 47220-4293-05 46220-4293-06 46231-0317 45231-0319 45232-3421 46232-3443 45
232-3454 45232-3462-01 46232-3462-02 47232-3511 47232-3536 29232-3536 31232-3593 45234-0853-01 45234-0853-02 45234-0853-04 45234-0867 45234-0875-01 46
234-0875-02 47234-0879 45234-0917-01 45J34-0917-02 45
234-0917-04 45249-0462 47300-2167 3300-2810 25300-2812 25300-2856 25300-2863 25300-2899 36301-1886 40301-3156 29301-3156 31301-6257 27301-6257 32301-6987 35301-6987 39301-8065 25
301-8851 25301-9054-01 39301-9054-02 26301-9054-03 26
Part No. Page$.
301-9055-01 27 .)301-9055-02 27301-9668 43301-9669 43301-9682 43301-9892 43301-9933 35302-0885 27302-1147 26302-1148 26302-1642 27302-1683 26302-1684 26302-1720 26302-1721-04 39302-1722 39302-1723 27302-172”3 32302-1753 26302-1833-01 39302-1833-05 39302-1845-05 37302-1845-06 37302-1845-07 37302-1873-01 32303-0032 26
303-0261 26303-0285 26304-0807 45305-0818-02 33305-0823 25305-0824 25307-1056 34307-1911 35307-1987 34307-2552 35308-0784 27308-0785 27308-0853 27308-0882 26308-0963-01 15309-0128 40309-0269 3309-0272 3309-0550 -4309-0553 3
309-0554 3309-0561 3319-0030 39319-0447 34
;,,1 1’
52
!Waerical Index
Part No’
319-0652 25319-0664 29319-0714 29319-0754 33319-1193 31319-1332 41319-1333 41319-1335 41320-1458-30 43320-1458-31 43320-1458-47 43320-1458-48 43320-?555-10 43320-1555-14 43320-1555-15 43320-1555-16 43320-1555-17 43320-1688-01 26320-1688-02 26320-1725-05 41321-0094 25321-0231 25321-0270 2K
322-00~7 27-n. n...az4-!.l&&a 27322-0359-02 27322-0360-02 27322-0361 27322-0363 26322-0369-02 27322-0384-09 35323-0804 34323-0804 35323-1200 25323-1302 25323-1304 25323-1306 25323-1308 25323-1310 25330-0141-03 49330-0141-04 49330-0142 49332-0051 3332-0052 25332-0607 25332-0897 39332-0898 35332-0942 35332-0942 39332-1043 25
Part No.
332-1279 ~g
332-1389 3733~_f445 29332-1445 31332-1445 33332-1445 36332-1473 23332-2723 25332-2738 3332-2739 3332-2744-07 41332-2921 3332-2987 46332-3023 49332-3024-11 49332-3107 29332-3107 31333-0151 40333-0291-01 14333-0291-02 14333-0292-01 14333-0292-02 14333-0438-07 49333-0438-08 49335-0161 40335-0162 14335-0163 14337-0049 25337-0090 23338-1835 25338-1836 25338-1904 36338-1919 11
338-1936 39338-2123 35338-2229 37338-2277 25338-2278 25338-2429 25338-2479 39338-2493 33338-2506 29338-2506 31338-2619 25338-2814 25338-2842 25350-1222 25353-0094-01 25357-0030 25357-0051 25
53
Part No. Page
~~7-~ogl 45357-0092 45358-0135-01 45358-0135-02 45402-0030 23402-0354 35402-0354 39402-0527 25402-0568 23403-2567 23403-2907 23403-3367 23405-1872 21405-3826-01 21405-3826-02 21405-3828 21405-3833 21405-3835 21405-3836 21405-3837 21405-3841 21405-3984 21405-3985 21405-4124 21405-4129 21405-4639 21405-4641 21405-4642-01 21405-4642-02 21406-0332 25406-0333 25406-0334 25406-0574 21406-0624 21406-0626 21406-0639 21415-0565-02 17415-0565-11 17415-0566-02 17415-0566-04 19415-0566-14 17415-0648 19415-0657 19415-0660 19416-0446 3416-0853 23416-0893 3416-0975 23416-8921 3501-0441 17
Part No.
501-0502 17501-0502-02 19501-0562 19502-0053 19502-0153 11503-0098 3503-0183 14503-0197 3503-0365 11503-0465 11503-0685 i7503-0685 19503-0868 6503-0868 7503-1379-01 11503-1391-01 11503-1460 6503-1460 7503-1813-07 6503-1813-07 7504-0011504-0028505-001850,5-0018505-0026505-0026505-0049505-0050505-0055505-0059505-0098505-0104505-0151505-0172505-0185505-0748505-0851505-1050505-1373
3111719‘3,1519‘319
333
17193
171415
3505-1458-03 15508-0001 25508-0015 3508-0051 25508-0051 29508-0051 31508-0139 45
508-0228 49508-0231 21508-0239 41508-1051 29
Pert No. Pege
508-1057509-0266-02510-0164515-0298-02515-0298-035?7-0131517-0131517-0135517-0138-09518-0083518-0350525-0304525-0305525-0306525-0551-02525-0551-03525-0557-04526-0003526-0008526-0008526-0008526-0018526-0018526-0018
526-0022526-0029526-0048526-0077526-0108526-0113526-0115526-0174526-0179526-0196526-0219526-0219526-0238526-0240526-0259526-2050526-2080526-2100
526-2120526-2140
526-2140526-2140526-2140526-2140718-1812720-1119
464545454526274521451150505050505021
39
199
2931434143454340
945
999
23174645494646
466
72931451245
Part No.
775-0049800-0013800-0024800-0026800-0028800-0034800-0045800-0050800-0071800-0091800-0156800-0520800-2042800-2042800-2046800-2046800-2058800-2060800-2060800-2068800-2087800-2087800-2088800-2088
800-2091800-2093800-2110800-2110800-2110800-2110800-2110800-2111800-2111800-2112800-2112800-2112800-2113800-2121805-0015809-0036812-0063812-0065812-0070812-0075
812-0082812-0084812-0085812-0085812-0094812-0157
Page
479
2523434025412323172345464546
39
46114546
445
4545
3679
129
23293145452345
3252540
3
353329314343
Part No.
Q*%—n*nQUIKL-WIVG
815-0115815-0115815-0172815-0236815-0350815-0350815-0385815-0388815-0446815-0540815-0544815-0544815-0544815-0607815-0761-01815-0766815-0793-03818-0150819-1083821-0004821-0005821-0010821-0010
821-0010821-0014821-0014821-0014821-0014821-0017821-0017821-0018821-0018821-0018821-0018821-0018821-0028821-0029821-0029821-0033821-0033821-2020821-2020821-2020
821-2021822-3047850-0025850-0025850-0025850-0025
Page
39679
21293127
34492525333621474945212125
91141
431721293135391112192931111121
67
45
4647
4549
3293143
Part No.
850-0030850-0040850-0045850-0045850-0045850-0045850-0050850-0050850-0055850-0060850-0079850-0079850-2003850-2004850-2005850-2005850-2006850-2008850-2008850-2008850-2008850-2008850-2010850-2010850-2010850-2010850-2012850-2012850-2012850-2012850-2012850-2012850-2012850-2012853-0003853-0013853-0013853-1008854-0006856-0002856-0002856-0006856-0006856-0008856-0008856-0010856-0013856-0013860-0006860-0008
Page
25353943
341
2323172349491
4545
139
1146
445
679
2329314525254619403539293123
2546
3234035
1,
lb”,!.,,
54
Part No.
860-0008860-2005860-2006860-2008860-2009862-0001862-0004862-0008862-0014862-0014862-0015862-0016863-0002863-0002867-0028870-0053870-0131870-0131870-0183870-0183870-0196870-0212870-0212‘870-0212870-0212870-0221870-0221870-0235870-0250870-0257870-0257870-0257870-0257870-0257870-0281870-0281870-0437870-0437871-0010871-0015
Numerical Index
Page Part No. Pm Part No. Pege Part No.
3949
11
4646231735394323
67
1999
252740
39
1923292931214617192123401121
673
25871-0028 3898-1254-19 49
55