i-design engineering solutions ltd. · special equipment building control engineering &...

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I-DESIGN Engineering Solutions Ltd. Pune Trade Center, Gat no: 2337 / 1, Ubale Nagar, Wagholi, Pune-14. INDIA. Ph # ++ 91 20 65611559 / 60, Fax # ++91 20 66032995. URL : www.idesign.co.in ., Email: [email protected] , [email protected] Engineering product design & development Manufacturing and supply of vacuum chambers Supply of cryogenics technology products CAD & FEA Services CFD and thermal analysis Prototype development Process tools and fixture designing Product testing & validation Special equipment building Control Engineering & Instrumentation Field data acquisition Redefining, shaping and validating concepts for future…. I-DESIGN Engineering Solutions Ltd.

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Page 1: I-DESIGN Engineering Solutions Ltd. · Special equipment building Control Engineering & Instrumentation Field data acquisition Redefining, shaping and validating concepts for future…

I-DESIGN Engineering Solutions Ltd. Pune Trade Center, Gat no: 2337 / 1, Ubale Nagar, Wagholi, Pune-14. INDIA. Ph # ++ 91 20 65611559 / 60, Fax # ++91 20 66032995. URL : www.idesign.co.in., Email: [email protected], [email protected]

Engineering product design & development Manufacturing and supply of vacuum chambers Supply of cryogenics technology products CAD & FEA Services CFD and thermal analysis Prototype development Process tools and fixture designing Product testing & validation Special equipment building Control Engineering & Instrumentation Field data acquisition

Redefining, shaping and validating concepts for future….

I-DESIGN Engineering Solutions Ltd.

Page 2: I-DESIGN Engineering Solutions Ltd. · Special equipment building Control Engineering & Instrumentation Field data acquisition Redefining, shaping and validating concepts for future…

Our Vision: “To be amongst the most admired R&D organizations of India”

Our Mission: “I-DESIGN wants to partner with clients for their PRODUCT DEVELOPMENT needs which may start from concept development to optimum product design till validation and testing. I-DESIGN believes that optimum design is today’s need to be competitive which has to be achieved through paying major attention to minor details. Creating an environment where people become more creative, I-DESIGN ensures early stage product success through mathematical modeling, virtual simulation and physical testing. And also believes that the design is perfect only when it excels in its intended application.”

Clientele

Redefining, shaping and validating concepts for future….

I-DESIGN Engineering Solutions Ltd.

Page 3: I-DESIGN Engineering Solutions Ltd. · Special equipment building Control Engineering & Instrumentation Field data acquisition Redefining, shaping and validating concepts for future…

Prototyping

Design

Testing

Product validation

Dev. Testing Prototyping

CAE Designing

Styling Concept

Homologation

Market Segments

Automotive Space Research Defence

Marine Earth movers Agri Equipment

Expertise areas

Redefining, shaping and validating concepts for future….

I-DESIGN Engineering Solutions Ltd.

Page 4: I-DESIGN Engineering Solutions Ltd. · Special equipment building Control Engineering & Instrumentation Field data acquisition Redefining, shaping and validating concepts for future…

Redefining, shaping and validating concepts for future….

I-DESIGN Engineering Solutions Ltd.

Headquarter: I-DESIGN Engineering Solutions Ltd. Pune Trade Center, Gat no: 2337 / 1, Ubale Nagar, Wagholi, Pune-14. INDIA. Ph # ++ 91 20 65611559 / 60, Fax # ++91 20 66032995. URL : www.idesign.co.in., Email: [email protected], [email protected]

Pune Jamshedpur

Bhubneshwar

Presence ISO 9001 : 2008 Certified

Page 5: I-DESIGN Engineering Solutions Ltd. · Special equipment building Control Engineering & Instrumentation Field data acquisition Redefining, shaping and validating concepts for future…

Few CAD & CAE competencies

Redefining, shaping and validating concepts for future….

Design solutions in Diversified engineering areas…

CAD model of Live Axle

CAD model of Car carrier

Thermal deflection analysis of Flywheel

Design of Pressure vessel

Detail production drawing with GD&T

FEA of CVT pulley FEA of Diff Housing

Page 6: I-DESIGN Engineering Solutions Ltd. · Special equipment building Control Engineering & Instrumentation Field data acquisition Redefining, shaping and validating concepts for future…

CAD Services: 3-D Part Modeling and 2-D Drawings for manufacturing . Digitizing of parts and benchmarking Meshing and Finite Element Analysis.

CAE Services:

Structural analysis. Thermal analysis (Steady state, Transient). Geometric, material non-linearity analysis, Linkage & mechanism analysis, Fatigue and fracture analysis etc.

CAD & CAE services offerings

Redefining, shaping and validating concepts for future….

Concept to realization under one roof…

Radiation Shield Panel for thermovac chamber application

Helping Customers to visualize ideas to realisation through out the complete product development cycle…

Page 7: I-DESIGN Engineering Solutions Ltd. · Special equipment building Control Engineering & Instrumentation Field data acquisition Redefining, shaping and validating concepts for future…

CFD Solutions.

Redefining, shaping and validating concepts for future….

Flow engineering through CFD...

Interdisciplinary approach to integrated product development…

Ineffective outlets

CFD Services: Meshing for CFD Application

Geometry generation and cleanup Multi Block Structured Grid Generation Tetrahedral, Hexahedral and Hybrid Meshing

Computational Fluid Dynamics Internal as well as External Flow Steady as well as Transient flow HVAC Computational Aero Acoustics Electronic component Cooling Combustion Simulation Rotary Machinery Multi-physics analysis

Customize product development User Defined Functions (UDF) Specific CFD tool development Customization of existing CFD products

Cyclone particle separator

Bag house particle flow Furnace heating

Cement line filling IC heat dissipation Stadium ventilation

Page 8: I-DESIGN Engineering Solutions Ltd. · Special equipment building Control Engineering & Instrumentation Field data acquisition Redefining, shaping and validating concepts for future…

Case study: Cryogenic Panel development

Redefining, shaping and validating concepts for future…. Virtual simulation to product development ...

3D Model

2D Design

CFD

Product

Testing

Leak Testing

Thermal Shock

Page 9: I-DESIGN Engineering Solutions Ltd. · Special equipment building Control Engineering & Instrumentation Field data acquisition Redefining, shaping and validating concepts for future…

Some Design Projects

Redefining, shaping and validating concepts for future…. Advanced engineering design for automotive sector.

Differential Earth-mover Rear Axle

Air suspension axle assembly with brakes

Continuously variable transmissions

Providing automotive design solutions to meet the competitiveness and complexities.

Advanced torque transmitter

Page 10: I-DESIGN Engineering Solutions Ltd. · Special equipment building Control Engineering & Instrumentation Field data acquisition Redefining, shaping and validating concepts for future…

Design and development of Variants of basic Vehicle & Machines.

Design and development of Attachments and Equipments.

Design and development of engineering components and aggregates.

Detail Designing From Layouts / client's concept including GD&T

Design Review of clients’ design and design suggestions.

Value Engineering - Cost & Productivity

Design Failure Mode Effect Analysis.

Design Philosophy Analysis.

Design Assembly Analysis.

Design for Serviceability, Accessibility & Manufacturability.

Benchmarking & Re-engineering

Design Service Offerings

Redefining, shaping and validating concepts for future….

Advanced engineering solution in different disciplines of product development…

Mathematical modeling

Earth mover carrier design and development

Automated welding tool development

Shop floor simulation

Page 11: I-DESIGN Engineering Solutions Ltd. · Special equipment building Control Engineering & Instrumentation Field data acquisition Redefining, shaping and validating concepts for future…

SDL and other test setups .

Leak Testing of component in vacuum chamber

Mud Seal development testing

Axle testing Automotive door testing Automated power steering testing

Redefining, shaping and validating concepts for future….

State of the Art validation lab...

Structural Dynamics Test Lab

Customised project based testing solutions in variety of fields.

Page 12: I-DESIGN Engineering Solutions Ltd. · Special equipment building Control Engineering & Instrumentation Field data acquisition Redefining, shaping and validating concepts for future…

Testing and test equipments

Redefining, shaping and validating concepts for future….

Specialized equipment building capability.

At I-DESIGN we designs and manufactures our own test rigs. We also perform

various tests for our clients to simulate failure modes and predict life of products.

As a third party agency many customers depend on our facilities to conduct tests

in a reliable manner.

I-DESIGN assists clients in:

Making test criteria.

Defining test specifications

Manufacturing test equipments.

Conducting actual tests in Lab / field.

And reliability analysis.

We also redefine the test criterions based on field results and customer feed back.

Our facility includes:

Structural Testing:-

Static up to 100 tons,

Dynamic, Fatigue up to 25tons@ 1 Hz.

Dynamometer Test:-

Up to 120 Hp Engine

Field Testing:-

Telemetric Data Collection 2 channels

Wired data collection 32 Channels

Instrumentation:-

Load, Torque, Temperature

Vibration, Linear Speed, Angular speed

RPM measurement