hyperturn - jugodinen.jugodin.rs/pdf/30en.pdf · hyperturn powermill in this design a milling...

of 24 /24
HYPERTURN 645MC plus HYPERTURN 665MC plus HYPERTURN 690MC plus HYPERTURN 8-axis CNC Multi-Tasking machines with Y and B axes. For complete machining of complex workpieces in a single operation

Author: others

Post on 21-Mar-2020

17 views

Category:

Documents


0 download

Embed Size (px)

TRANSCRIPT

  • HYPERTURN 645MC plus

    HYPERTURN 665MC plus

    HYPERTURN 690MC plus

    HYPERTURN8-axis CNC Multi-Tasking machines with

    Y and B axes. For complete machining

    of complex workpieces in a single operation

  • The Machines HYPERFlexibility/ESPRIT Automation

    HYPERTURN 645/665MCplus

    Multi-Tasking Machining Centers

    work area- excellent size- straight chip drop- superb ergonomics- guideways 100% covered- optimum lighting

    lower tool turret- 12 driven tools- VDI rapid-change system with EMCO

    adjustment plate (no adjustment of the tools required)

    - short switching times (0.2 sec)- can be used on both spindles

    main spindle- integrated water-cooled spindle motor

    (ISM) with Synchronous technology - high drive power- high torque- wide speed range- highly dynamic- bar capacity max. Ø 65 mm (2.56”)- spindle nose A2-6

    upper tool turret- 12-station tool turret with

    12 driven tools- Y axis- B axis (QuickMill or PowerMill)- for use on both spindles

    counter spindle- integrated water-cooled spindle

    motor (ISM) with Synchronous technology

    - high drive power- high torque- wide speed range- highly dynamic- spindle nose A2-6

    control- ergonomically placed- 90° pivot- SIEMENS SINUMERIK 840D- LCD color monitor- optional teleservice,

    Ethernet connection and disk drive

    machine enclosure- all-round protection

    from chips- 100% coolant retention- large safety glass

    window in door- clear view into the workspace- built-in buttons for

    operator convenience

    The new HYPERTURN Series 2. We have made a perfect solu-

    tion even better. You can look forward to an ingenious mixture

    of cutting-edge turning and milling technology – for a whole new

    dimension of highly-productive complete machining. The aim: to

    increase productivity when machining complex workpieces. The

    equipment: state of the art – highly dynamic, water-cooled spindle

    motors, Y axis, B axis and the latest control and drive technology.

    Technical Data HT 645/665MC plus

    Spindle bore Ø 45/65 mm (1.77/2.56’’)Chuck diameter Ø 160/200 mm (6.29/7.78’’)Max. Drive power 22/29 kW (29.5/38.9 hp)Max. speed 7000/5000 rpmTurrets all drivenMax. Drive power 6,7 kW (9 hp)Max. Torque 25 Nm (18.4 ft/lbs)Max. speed 5000 rpmMilling spindle (PowerMill)Max. Drive power 14,5 kW (19.4 hp)Max. Torque 40 Nm (29.5 ft/lbs)Max. speed 10000 rpmB axis travel 210°Y axis travel +/– 50 mm (2’’)

    finished part holder - easy access - universal- with finished

    part conveyor as an option

    Y axis- travel +/– 50 mm (2”)- tapered carriage system- stable, compact construction

  • The machine construction

    With the help of F.M. analysis, the machine components are optimized according to their static and dynamic rigidity. The machine bed’s core is made of HYDROPOL®, a composite material consisting of special concrete and steel that provides numerous advantages over conventional materials. The results are improved surface quality, more precise manufacturing tolerances, and longer tool life.

    Integrated spindle

    motor (ISM)

    The latest synchronous technologyguarantees the highest dynamics and exceptional torque in a compactdesign. Liquid cooling in conjunctionwith an automatic temperature con-trol maintains a constant temperaturefor all spindle motors.

    Tool holder

    Adjustment plate

    EMCO's new tool alignment systemfurther improves the VDI rapid chan-ge system. No alignment is necessaryanymore. All the tool holders are fitted with an internal coolant supply.This lengthens the tool life andimproves chip removal.

    3

    7

    3

    q high dynamics by using thelatest spindle motor technolgy

    q optimum thermal stability becau-se all spindles are liquid-cooled

    q high productivity through shorttoolchange times

    q both tool turrets can be used on both spindles

    q HYDROPOL® bed with finite element construction

    q excellent repeatability throughlinear guides

    q easy accessibility of tools on the turret means reduced set-up times

    NC tailstock

    In the tailstock version the HYPERTURNis particularly suited to mass machi-ning shaft parts. The tailstock is com-pletely NC controlled and can be positioned using a recirculating ballspindle. This enables the movementinterpolating with other axes, savingmachining time.

    7

    Pivoting control unit

    The SINUMERIK 840D Powerline con-trol unit is on the left of the machineon the HYPERTURN Series 2 andpivotable. This makes operating themachine more ergonomic and shortenssetup time. The full alphanumerickeyboard makes programming easier.

    High-Precision Y Axis

    The HYPERTURN’s Y axis is designedto divide the cutting forces over twoguide planes. The result is outstandingrigidity for all turning and millingoperations. Travel of +/– 50 mm(+/– 2”) permits off center millingand drilling.

    7

    Fast Facts

    coolant

    2coolant 11

    2

    3

    Part pick-up device

    To ensure the gentle removal of the finished parts, the HYPERTURN 645/665 is fitted with a part pick-up device as standard equipment.

    7

    Product RangeOptions Technical data

  • HYPERTURN PowerMill

    In this design a milling spindle with hollow shaft motor takes the place of the upper turret. The B axis travels 210 degrees and the tool carrier is a 24 station magazine with Capto-C4 holders (48 tool stations optional).These features make this machine the perfect balance of turning and milling technology. Its versatility and stock-removal capability make thismachine ideal for the complete machining of complex workpieces thatneed high-grade milling.

    The HT 665MC plus inthe basic version with4 axes …

    … with optional Y axis for the upper turret …

    … with Y axis and B axis for the upperturret (QuickMill) …

    … with B axis millingspindle and toolmagazine (PowerMill).

    The HT 665MC withonly a B axis millingspindle: completemachining for smallbatch production.

    CAPTO Miniturret

    Triple slot tool holder for standardtools, shortens nonproductive timesand provides extra flexibility.

    CAPTO Multihead

    A tool for roughing, finishing,threading, grooving and milling. Saves tool change time and frees up space in the tool magazine.

    HYPERTURN QuickMill

    This B axis configuration allows theupper turret to swivel to any positionwithin a 45 degree arc. The combina-tion of axial holder, radial holder, and45 degree holder makes it possible toreach any angle within a 180 degreerange. The advantage is a tool-changetime of a mere 0.2 seconds and anattractive price.

    7

    7

    7

    7

    24-tool station

    magazine

    CAPTO-C4 (48 tool stations optional or HSK A50). Easy access to tool magazine.

    7

    Bonnet flange (brass)

    Lug angle (brass)

    Split taper socket (aluminium)

    Hydraulic sleeve (tempering steel)

    HYPERTURN applications

  • 2 32 3

  • HYPERTURN 690MC plusMulti-Tasking Machining Centers

    Technical Data HT 690MC plus

    Spindle bore Ø 95/106 mm (3.74/4.17’’)Chuck diameter Ø 315 mm (12.4’’)Drive power 37/54 kW (49.6/72.4 hp)Max. speed 3200 rpmTurretsDrive power 10,5 kW (14.08 hp)Torque 40 Nm (28.57 ft/lbs)Max. speed 3000 rpmMill. spindle (PowerMill)Drive power 21,5 kW (28.8 hp)Torque 128 Nm (94.3 ft/lbs)Max. speed (optional) 7000 (12000) rpmB axis (swivel) 210°Y axis (travel) +/– 100 mm (3.9’’)

    The HYPERTURN 690MCplus is a modern turning/milling centre

    for the complete machining of complex workpieces in one machine.

    It is extremely versatile thanks to its NC-controlled machining head

    with tool changer. Robust machine construction and a high-perfor-

    mance milling spindle with 21,5 kW (28.8hp) of power make an

    enormous cutting performance possible, even on large workpieces.

    main spindle- main drive with 54 kW (72.4 hp) power- high torque- wide speed range- bar capacity 94 (3.7“) or 105 mm (4.1”)- liquid-cooled headstock- rugged spindle bearing with

    temperature-controlled oil-cooling system

    B axis- large-dimensioned vertical

    milling head- wide speed range- latest spindle motor technology- high torque- internal coolant supply- fast tool changes- wide programmable swivel range

    counter spindle- high-power drive unit- spindle nose as the main spindle- wide speed range- high torque- part hollow tension 95 mm (3.7”) - liquid-cooled headstock- rugged spindle bearing with

    temperature controlled oil-cooling system

    machine enclosure- comprehensive operator protection- 100% coolant retention- excellent ergonomics- wide work area opening- suitable for top loading- chip conveyor in the basic machine

    The Machines HYPERFlexibility/ESPRIT Automation

    control unit: - SIEMENS SINUMERIK 840D - pivoting and positionable - function keys right where

    you want them - PC keyboard (optional)

  • Simple and safe tool changing system with short changing times.

    Lower turret, 12 positions VDI 40, with processing direction to the counter spindle.

    The modular concept

    Whether barstock parts, shaft parts,flange parts or chucking parts – theHYPERTURN 690MC plus in its variousversions can take on any machiningtask. A wide range of automationsetting as well as options such aspart collection devices, steady restand much more round off the features.

    The Technology

    Preloaded linear guides in all axesensure the highest precision in theHYPERTURN 690. Built-in linear scalesare available as an option. Both spin-dles are equipped with a direct meas-uring system. The position of the tur-rets also permits the use of extendedtools on both spindles. Optimum forcetransfer is achieved by the very widedistances between the bearing pointsof the carriages and both headstocks.Both the oil and cooling water cyclesof the headstocks are electronicallymonitored and kept at a constanttemperature.

    3

    The steady rest can be lowered (stroke 250 mm (9.8”)). Park position for flange parts.

    B axis is clamped or indexed via a Hirth coupling. It can also be used as a NC axis in interpolation mode.

    Product RangeOptions Technical data

    HYPERTURN applications

    Steady rest

    A steady rest can be installed instead of the lower turret. It can be loweredinto the park position for machining flanges. The positioning is done via a full controlable NC axis.

    3

    Tool turret disc (tempering steel)

    Hydraulic part(steel)

    Carbide insert drill(tempering steel)

    Cutter with indexable inserts (tempering steel)

  • Versatile use of the tool systems on both spindles.

    The HT 690MC in the basic version withor without Y axis …

    … the HT 690 MC plus

    in the 4 axis version …… with B axis millingspindle and 2nd tool turret …

    … only with B axis milling spindle …

    … with B axis millingspindle and tailstock.

    HYPERTURN 690MC PowerMill

    The machine is equipped with a high-power milling spindle with IntegratedSpindle Motor (ISM). The travel range of the B axis is 210°. A 30-tool-stationmagazine (48 or 80 tool stations optional) utilizing Capto-C5 or HSK 63 holders.Its high degree of flexibility and the high metal-cutting capacity make it partic-ularly suitable for completely machining complex workpieces that require extensive milling.

    HYPERTURN 690MC plus as a turning center

    Die HYPERTURN 690MC plus is available also as a pure turning center, with oneor two turrets, and with a tailstock or counter spindle. Both versions are availa-ble with optional Y axis on the upper turret. The machine is capable of turningsimultaneously on both spindles as well as performing true 4-axis machining.With dual tool holders, up to 48 tools are possible.

    Ingenious telescopic guideway covers for all axes

    Model with steady rest and tailstock

    For the precise take over of semi-finished workpieces, the counterspindle moves to the work spindle as an NC axis.

    1

    5

    q optimum thermal stabilitybecause all spindles are liquid-cooled

    q large chip volume due to milling spindle with high drive power

    q large spindle bore of Ø 95 or 106 mm (3.7 or 4.2”)

    q tool magazine with up to 80positions (optional)

    q good accessibility of tools and clamps means short set-up times

    q good absorption of high cuttingforces by using oversizedspindle bearings

    q cast-iron bed with finite component construction

    q both tool systems can be used on both spindles

    q shaft machining with tailstock and steady rest

    q large swing for flange machining

    Fast Facts

  • 4 5

  • HYPERFlexibility

    HYPER Flexibility/ESPRIT

    The HYPERTURN delivers flexibility without compromising

    productivity. With its powerful, adjustable milling spindle

    and nearly inexhaustible tool magazine, the HYPERTURN

    can do just about anything fast.

    AutomationThe Machines

    With the help of the Y axis, it is possible to manufacture circular pockets, rectangularpockets, islands and grooves – with the B axis, beveled surfaces are also possible.

    The precise synchronization of the tool drivewith the spindle drive make gear cutting operations on the front surface and periph-ery possible. Gear teeth are manufacturedby hobbing.

    Any number of contours can be pro-grammed easily with the transmit soft-ware support. The contour is describedin a milling center with X-, Y- and Z-coordinates and automatically con-verted into a C and X axis interpolation.A rigid C axis is the basic requirementfor accurate contour milling.

    With the Y axis, it is possible to manufacturedrill holes. Standard cycles for contouring,drilling, and rigid tapping are also available.

    q milling surfaces,pockets, islands and grooves

    q cam millingq thread millingq milling multiple cornersq turning multiple cornersq gear tooth milling

    q turning millingq drillingq thread turningq deep hole drillingq plung-cut turningq contour turningq profile milling

    Process options available

  • Programming with ESPRIT

    The sensational CAM solution for cutting

    and cutting/milling. ESPRIT simplifies

    the programming of complex machining

    processes enormously and drastically

    shortens fitting times.

    Bracket pin (steel)

    Completely modelled HYPERTURN 690MC plus

    Collision monitoring on the HYPERTURN 665MC plus PowerMill with milling spindle and tool turret

    Multi-axis complete machining on the counterspindle on the HYPERTURN 690MC plus.

    Valve body (steel)

    Bonnet flange(brass)

    q complete CNC programming forup to 22 axis turning

    q turning-milling for single spindlelathes

    q turning-milling for multi-carriageturning centers

    q turning-milling for multitaskingmachine tools including B axis

    Fields of use

    The machining and modelling of allpart geometries is supported byq Parasolid®

    q ACIS®

    q NURBS surface modellingq STL q 2D/3D wire grate modellingq 2D sketching, dimensioning

    and texts

    Tools

    q dry runs in a dynamic volume view

    q shaded in the entire working environment: machine tool,clamp, raw part and finishedworkpiece

    q complete collision recognition:tool, raw part, clamp and work-piece. Target/actual comparisonof the workpiece.

    Simulations

    6 7

    Product RangeOptions Technical data

  • Even in the design stage of the HYPERTURN, the EMCO

    developers were aware that a highly productive machine like

    the EMCO HYPERTURN would need high-performance auto-

    mation periphery. Which is why they also considered the

    HYPERTURN Gantry Loader when designing and constructing

    the HYPERTURN. This has led to a very homogeneous machine.

    Customizing options

    The HYPERTURN Gantry Loader is a universal loadingdevice for all HYPERTURN models. EMCO Automationcan equip it according to your individual needs withnumerous gripper and handling systems. How we do it:we standardize the components and customize the soluti-on. The goal: a custom tailored machine for the same price as a standard unit.

    Highly productive HYPERTURN 665. With gantry loader and pallet changer for low manpower production in multi-shift operation.

    2 x 3-jaw double-gripper head 4 x 3 jaw gripper head Shaft gripper head

    3

    q servo axis to swivel gripperhead

    q customer-specific grippingsystems

    q short handling times

    q minimal floor space requirement

    q simple equipping, short

    conversion times

    Fast Facts Portal

    Technical Data

    Gantry LoaderFeed rate Horizontal 120 m/min (4724.4 ipm)Vertical 60 m/min (2362.2 ipm)Part dimensions 2 x 3 jaw gripper Max. diameter 220 mm (8.7“) Max. length 100 mm (3.9“) Max. weight 10 kg (22.05 lb) Part dimensions 4 x 3 jaw gripperMax. diameter 120 mm (4.7“) Max. length 100 mm (3.9“) Max. weight 5 kg (11 lb) Part dimensions 2 x 2 jaw shaft gripperMax. diameter 100 mm (3.9“) Max. length 300 mm (11.8“) Max. weight 10 kg (22.05 lb)

    Automatic return on investment

    The Machines HYPERFlexibility/ESPRIT Automation

  • 8 9

    Automatic machining of bar material up to 3, 4 and 6 meters

    Workpiece magazine

    Pallet attachments for all raw partsenable the positioned loading ofparts into the machine and raise the number of loadable parts forunmanned production. Changeovertimes are reduced or eliminatedthanks to the perfect adjustment to the customer's parts.

    Short and to the point

    Floorspace costs money. Making small machine footprints a necessity. Inanswer to this demand, EMCO has developed the market’s most compact short loader: the EMCO LM1200. Tailored exactly for the HYPERTURN, it is the perfect solution for automatic feeding and loading of cut length bar stock.

    7

    20-piece pallet magazine with customer-specific pallets

    4-piece pallet attachment for tees7

    Multi-piece pallet attachment for a family of parts

    6-piece pallet attachment for articulated brackets

    4-piece pallet attachment for bonnets

    7 Pivoting B axis

    The special thing about the HYPERTURN Gantry Loader is the integrated B axis of the gripper head. It enables raw parts to be loaded into devices at an angle and simultaneous pivoting and positioning. This means not onlyalmost unlimited flexibility when loading and unloading, it also dramaticallyreduces cycle times.

    Product RangeOptions Technical data

  • Not every customer has the same needs. And so they don't need

    the same solutions either. With our large range of options, we give

    our customers the opportunity to fit their HYPERTURN according

    to their very own individual requirements.

    Programmable clamping pressure

    Coupling proportional valves with software makes fully automatic adjustment of the clamping pressure possible on the work and counter spindles. This makesmanual adjustment on the hydraulic unit a thing of the past.7

    Many options for unlimited possibilities

    q EMCO Tool monitoring systemq tool measurementq workpiece measurementq programmable clamping pressureq turret restq moving windowq unloading with the counter spindleq finished part conveyorq high pressure and band filter unitq and much, much more

    The options

    A permanent eye on tool statuses

    Tool eye

    The tool measurement sensor mounted in the working area of the HYPERTURNmakes it possible to measure tools both in the upper and lower turret within themachine.

    7

    EMCO tool monitoring system

    The tool status is monitored by evaluating the load on the various axis drivemotors. Excessive loads point to extensive tool wear or broken tools. Too little load means a tool is missing.

    7

    AutomationThe Machines HYPERFlexibility/ESPRIT

  • 10 11

    An ingenious principle. The rotating window ensures that water is removed immediately.

    The Hyperturn 665/690 turret rest

    There are different rest solutions for our two HYPERTURN modelsfor supporting long, slender workpieces.

    3

    7

    Bull´s eye

    The rotating window gives you thebest possible view of the machine'sworking area, so you can observe the cutting process even when coolants are being used.

    The band filter ensures the best possible filtering of the cooling lubricant, especially when machining short-cutting materials. This extends maintenance intervals and reduces the downtimes they cause.

    Band filter with high-pressure

    coolant pumps

    A coolant pressure of 25/40/60 or 80 bar can be set as needed. This enables coolant fed drilling and milling tools to be used to their best advantage.

    7

    Unloading through counter spindle

    Long, slender workpieces can be removed from the machine through the counterspindle. Finished pieces can be rolled simply onto an inclined surface or stored in a lateral magazine using a discontinuous belt.

    7

    Finished part conveyor

    The finished-part pick-up device puts the parts on an accumulating conveyor. A discontinuous belt ensures that the often very complex parts do not fall ontoeach other.

    On the HYPERTURN 665 and 690 the steady rest is mounted on the lower turretlike a tool.

    A permanent steady rest is only available for the HYPERTURN 690.

    Measurement device with measurementgauge and integrated part remover. Rejectedparts are separated from accepted parts.

    Integrated measurement station for producingprecision parts with low manpower.

    7

    Options Technical data Product Range

  • HYPERTURN 645/665MCplus

    Technical data, work areas, turret clearance,

    installation plans and performance diagrams

    AutomationThe Machines HYPERFlexibility/ESPRIT

    Work areaSwing over bed 600 mm (23.6“) 600 mm (23.6“)

    Swing over slide 500 mm (19.7“) 500 mm (19.7“)

    Distance between spindle noses 1000 mm (39.4“) 975 mm (38.4“)

    Maximum turning diameter 430 mm (16.9“) 430 mm (16.6“)

    Maximum part length 744 mm (29.3“) 744 mm (29.3“)

    Maximum bar-stock diameter Ø 45 mm (1.8“) Ø 65 mm (2.6“)

    TravelTravel in X/X2 280/205 mm (11/8.1“) 280/205 mm (11/8.1“)

    Travel in Z/Z2/Z3 900/750/750 mm (35.4/29.5/29.5“) 900/750/750 mm (35.4/29.5/29.5“)

    Travel in Y 100 (+/–50) mm (3.9 ( +/–2)“) 100 (+/–50) mm (3.9 (+/–2)“)

    Main spindleSpeed range 0–7000 rpm 0–5000 rpm

    Maximum torque 130 Nm (95.8 ft/lbs) 250 Nm (184.3 ft/lbs)

    Spindle nose (DIN 55026) A2-5 A2-6

    Spindle bearing (inside diameter) Ø 85 mm (3.4“) Ø 105 mm (4.1“)

    Spindle bore Ø 53 mm (2.1“) Ø 73 mm (2.9“)

    Counter spindleSpeed range 0–7000 rpm 0–7000 rpm

    Maximum torque 130 Nm (95.8 ft/lbs) 130 Nm (95.8 ft/lbs)

    Spindle nose (DIN 55026) A2-5 A2-6

    Spindle bearing (inside diameter) Ø 85 mm (3.4“) Ø 85 mm (3.4“)

    C axesResolution 0,001° 0,001°

    Rapid traverse 1000 rpm 1000 rpm

    Drive powerMain spindle (integrated spindle motor) 22 kW (29.5 hp) 29 kW (38.9 hp)

    Counter spindle (integrated spindle motor) 22 kW (29.5 hp) 22 kW (29.5 hp)

    Tool turret top and bottomNumber of tool stations 2 x 12 2 x 12

    VDI shaft (DIN 69880) 30/40 mm (1.2/1.6“) 30/40 mm (1.2/1.6“)

    Tool cross-section for square-shank tools 20 x 20 mm (0.8 x 0.8“) 20 x 20 mm (0.8 x 0.8“)

    Shank diameter for boring bars 32 mm (1.3“) 32 mm (1.3“)

    Turret indexing time 0.2 sec 0.2 sec

    Driven toolsSpeed range 0–5000 rpm 0–5000 rpm

    Torque 25 Nm (18.4 ft/lbs) 25 Nm (18.4 ft/lbs)

    Drive power 6,7 kW (9 hp) 6,7 kW (9 hp)

    Number of driven stations 2 x 12 2 x 12

    B-QuickMill (with tool turret)Travel range (with interpolation) 45° 45°

    Holding torque of indexing (5°)/clamp (0.001°) 3000/600 Nm (2211/442 ft/lbs) 3000/600 Nm (2211/442 ft/lbs)

    B-PowerMill (with milling spindle)Travel range (with interpolation) 210° 210°

    Holding torque of indexing (5°)/clamp (0.001°) 3600/1300 Nm (2653/958 ft/lbs) 3600/1300 Nm (2653/958 ft/lbs)

    Number of tools 24/48 24/48

    Tool adapter CAPTO C4 (HSK A50) CAPTO C4 (HSK A50)

    Maximum torque 40 Nm (29.5 ft/lbs) 40 Nm (29.5 ft/lbs)

    Drive power 14,5 kW (19.4 hp) 14,5 kW (19.4 hp)

    Speed range 0–10000 rpm 0–10000 rpm

    Tool-change time ( Tool - Tool) 1.3 sec 1.3 sec

    Feed drivesRapid traverse in X/Z/Y/Z3 (counter spindle) 24/30/10/30 m/min 24/30/10/30 m/min

    (945/1181/394/1181 ipm) (945/1181/394/1181 ipm)

    Feed force in X/Z/Z3 (counter spindle) 5000/8000/9000 N 5000/8000/9000 N

    (1124/1798/2023 lbs) (1124/1798/2023 lbs)

    Coolant systemTank capacity 300 l (79 gal) 300 l (79 gal)

    Pump power 2 x 2,2 kW (2.7 x 3 hp) 2 x 2,2 kW (2.7 x 3 hp)

    Power consumptionConnected load 56 kVA 56 kVA

    Compressed air 6 bar (87 PSI) 6 bar (87 PSI)

    DimensionsHeight of centers above floor 1200 mm (47.2“) 1200 mm (47.2“)

    Total height 2300 mm (90.6“) 2300 mm (90.6“)

    Footprint (without chip conveyor) W x D 3400 x 2550 mm (133.9 x 100.4”) 3400 x 2550 mm (133.9 x 100.4”)

    Total weight ca. 9500 kg (15432 lb) ca. 9500 kg (15432 lb)

    Safety devices CE-compliant CE-compliant

    Technical Data HT 645MCplus HT 665MCplus

    M (Nm)

    0

    0 1000 2000 3000 4000 5000 6000

    100

    50

    150

    250

    200

    300P (kW)

    n (rpm)

    30

    20

    25

    15

    5

    10

    0

    P (S6-40 % D.C.)

    P (S1-100 % D.C.)

    M (S6-40 % D.C.)

    M (S1-100 % D.C.)

    0

    0 1000 2000 3000 4000 5000 6000 7000

    100

    50

    150

    150

    200 20

    25

    15

    5

    10

    0

    P (S6-40 % D.C.)

    P (S1-100 % D.C.)

    M (S6-40 % D.C.)

    M (S1-100 % D.C.)

    M (Nm) P (kW)

    n (rpm)

    M [Nm]

    0 1000 2000

    35003000 4000 5000 6000 8000 9000 100007000

    P [kW]

    PS6

    PS1

    MS6

    MS1

    1

    2

    3

    4

    10

    20

    40

    30 6

    00

    5

    7

    8

    9

    11

    12

    13

    14

    10

    15

    n [rpm]S1=100%S6=40% (at 1 min. D.C.)

    M [Nm]

    0 1000 2000 3000 4000 5000

    P [kW]

    1

    2

    3

    4

    5

    15

    25

    6

    6,7

    00

    10

    205

    n [rpm]

    P (S6-25%D.C.)

    M (S6-25%D.C.)

    Motor characteristic lines

    HYPERTURN 665 main spindle and

    HYPERTURN 645 main/counter spindle

    Motor characteristic lines HYPERTURN645/665 PowerMill milling spindle

    Motor characteristics for driven tools

  • Work area and turret clearance HYPERTURN 645/665MCplus with Y axis

    6524 (256.85”)

    4789 (188.5”)

    3376 (132.9”)

    2168 (85.4”)465

    (18.3”)

    4103 (161.5”)

    1045

    (41

    .1”)

    826

    (32.

    5”)

    1705 (67.1”)

    50 (2”)

    915,

    5

    (36”

    )

    1080

    (42

    .5”)

    1588

    (62

    .5”)

    2264

    (89

    .1”)

    1503 (59.2”)

    240

    (9.4”)442

    (17.4”)

    2531 (99.6”)

    1027 (40.4”)

    1200

    (47

    .2”)

    4170

    (16

    4.2”

    )

    870 (34.25”)

    595

    (23.

    4”)

    Lag – Bolt hole distances to secure the machine to the floor.

    Lag – Bolt hole distances to secure the machine to the floor.

    HYPERTURN 665 with bar loader LM1200

    12 13

    Product RangeTechnical dataOptions

  • AutomationThe Machines HYPERFlexibility/ESPRIT

    Work area and turret clearance HYPERTURN 645/665MCplus QuickMill

    Work area and turret clearance HYPERTURN 645/665MCplus PowerMill

  • 750 2500

    4000 3200800 1200 1600 24002000 2800

    100

    0

    400

    300

    200

    700

    500

    600

    470

    687

    800

    S1 S1

    S6 40% S6 40%

    0

    10

    54

    20

    30

    37

    40

    50

    60

    P (kW)M (Nm)

    n (rpm)

    10

    0

    20

    15

    5

    25

    30

    1600

    2120

    3200

    600

    M (Nm) P (kW)

    n (rpm)

    500

    400

    324

    300

    200

    100

    0

    0 1200800400 2000 2400 2800

    S6 40%S6 40%

    S1S1 17

    478

    500

    S1

    S6 (40%)

    S6 (40%)S1

    400020001000500

    1600

    3000 60005000 7000

    0

    40

    20

    80

    60

    120

    100

    140

    128

    0

    5

    15

    10

    20

    17

    30

    25

    21,5

    M (Nm) P (kW)

    (rpm)

    0 500 1000 1500 2000 2500 3000

    Nm (60K)

    Nm (100K)

    Kw (100

    K)

    Kw (60K)

    Nm (S3-40%)

    Kw (S

    3-40%

    )

    0

    5

    10

    20

    15

    22,4

    2725

    30

    35

    18,5

    33,5

    40

    45

    0

    2

    10,5

    4

    8

    5,8

    12

    10

    3,2

    14

    P (kW)M (Nm)

    n (rpm)

    Main spindle

    Counter spindle

    Spindle PowerMill

    Driven tools at tool turret

    Work areaSwing over bed 700 mm (27.6”)Maximum turning diameter 520 mm (20.5“)Distance between spindle noses 1500 mm (59.1“)Maximum bar-stock diameter 105 mm (4.2“)TravelTravel in X(B)/X2 490/280 mm (19.3/11“)Travel in Z/Z2/Z3 1055/1090/1100 mm (41.5/42.9/43.3“)Travel in Y 200 mm (+/–100 mm) (7.9“(+/–3.9“))Main spindleSpeed range 0–3200 rpmSpindle nose (DIN 55026) A2-8Spindle bearing (inside diameter) 160 mm (6.3“)Maximum torque at spindle S1/S6 40 % 470/687 Nm (346.4/506.3 ft/lbs)Spindle bore 106 mm (4.2“)Counter spindleSpeed range 0–3200 rpmSpindle nose (DIN 55026) A2-8Spindle bearing (inside diameter) 160 mm (6.3“)Maximum torque at spindle S1/S6 40 % 324/478 Nm (238.8/352.2 ft/lbs)C axesResolution 0.001°Rapid traverse 1000 rpmDrive powerMain spindle S1/S6 40 % 37/54 kW (49.5/72 hp)Counter spindle S1/S6 40 % 17/25 kW (23/33.5 hp)Tool turret top and bottomNumber of tool stations 2 x 12VDI shaft (DIN 69880) 40 mm (1.6“)Tool cross-section for square-shank tools 25 x 25 mm (0.99 x 0.99“)Shank diameter for boring bars 40 mm (1.6“)Turret indexing time 0.2 secDriven toolsSpeed range 0–3000 rpmTorque S1/S3 40% D.C. 27/40 Nm (20/29.5 ft/lbs)Drive power S1/S3 40% D.C. 5,8/10,5 kW (7.8/14.1 hp)Number of driven stations 2 x 12B-PowerMillTravel range 210°Holding torque of indexing (5°)/clamp (0.1°) 3500/1000 Nm (2579/737 ft/lbs)Number of tools 30Tool adapter CAPTO C5Torque S1/S6 40% D.C. 100/128 Nm (73.7/94 ft/lbs)Drive power S1/S6 40% D.C. 17/21,5 kW (22.8/28.8 hp)Speed range 0–7000 rpmTool-change time (tool – tool) 2.2 secFeed drivesRapid traverse X/Z/Counter spindle 30 m/min (1181 ipm)Rapid traverse Y 15 m/min (590.5 ipm)Coolant systemTank capacity 420 l (111 gal)Coolant pressure/delivery 14 bar/10 l/min (203 PSI/37.8 gal/min)Power consumptionConnected load/with B axis 78/86 kVADimensionsHeight of centers above floor 1292 mm (50.9“)Total height/with B axis 2650/2754 mm (104.3/108.4“)Footprint W x D (with B axis) 7200 x 3124 (4324) mm

    (283.5 x 123 (170.2)“)Total weight/with B axis 15000/15500 kg (33069/34171.3 lb)Safety devices CE-compliant

    Technical Data HYPERTURN 690MCplus

    HYPERTURN 690MCplus

    Technical data, work areas, installation plans

    and performance diagrams

    14 15

    Product RangeTechnical dataOptions

  • Work area HYPERTURN 690MCYplus

    Work area HYPERTURN 690MCplus with B axis

    AutomationThe Machines HYPERFlexibility/ESPRIT

  • Work area HYPERTURN 690MC without B axis (all versions)

    Work area HYPERTURN 690 PowerMill with B axis (all versions)

    16 17

    Product RangeTechnical dataOptions

    104.

    3“

    123“

    100.

    4“

    283.6“

    103.

    1“

    60.6“

    194.1“ 58.9“

    78“48.7“30.6“

    283.6“

    67.4“

    47.2“ 95.9“

    170.2“

    60.6“

  • FAMUPMECOF PRIMA MECOF AirOne

    HYPERTURN 645MC HYPERTURN 665MC

    EMCOTURN E25

    EMCOMAT-14 S/14 D EMCOMAT-17 S EMCOMAT-17 D EMCOMAT-20 D

    EMCOMAT-E300EMCOMAT-E160 EMCOMAT-E360

    EMCOMILL FB-3 EMCO C40 LINEAR EMCOMILL FB-5

    CONCEPT TURN 55 CONCEPT MILL 55 CONCEPT TURN 105 CONCEPT MILL 105

    EMCOMILL FB-6

    EMCOTURN 332MC

    HYPERTURN 690MC

    MECOF AGILE CS 500MECOF PERFORMA

    FAMUP MC75-50 FAMUP MCP100-50FAMUP MCP70-50FAMUP MC120-60 FAMUP MMV LD-Reihe

    EMCOTURN E65EMCOTURN E45

    MAXXTURN 45 MAXXTURN 65 MAXXTURN 95 MAXXTURN 110

    HYPERTURN

    TURN

    MAT

    CONCEPT

    MILL

    MECOF

    MAXXTURN

    Product Range

    AutomationThe Machines HYPERFlexibility/ESPRIT

    Multi-axis high-speed milling centers

    for high dynamic and accucary in the fields of generalengeneering, moulds, dies, styling centers and aerospa-ce. Axis travel from:1400 x 1650 x 800 mm (55.1 x 65 x 31,5“)

    CNC turning-milling centers

    for complete machining of complex workpieces up to Ø 500 mm (19.69”).Workpiece diameters: Ø 45, 65, 95 and 106 mm(1.77, 2.56, 3.74, 4.17”)

    High performance

    CNC turning centers

    for the versatile machining of chuck, shaft and rod parts. Part size up to 500 mm (19.7”) diameterBar stock capacity 45 (1,77") to 110 (4.3”) mm diameter

    CNC turning centers

    Modular CNC turning centers for the economical machi-ning of chuck, shaft and rod parts.Part size up to 1000 mm (39.37”) diameterBar stock capacity 25 (1”) to 206 (8.1”) mm diameter

    Lathes

    Universal manual lathes.Center height: 140 to 200 mm (5.51 to 7.87”)Center distance: 650 to 1 000 mm (25.59 to 39.37”)

    Precision cycle controlled lathes

    Swing over cross slide: 160 to 510 mm (6.30 to 20.08”)Center distance: 1 000 to 6 000 mm (39.37 to 236.22”)

    CNC turning-milling centers

    with interchangeable control modules.

    Milling machines

    Universal milling machines:Axis movements: 300/200/350 to 700/500/500 mm(11.81, 7.87, 13.78” to 27.56, 19.68, 19.68”)

    Update: 11/2006

    CNC machining centers

    with or without pallet changer, with top-quality spindle,linear drive system and 5-axis high-performance machi-ning center with water-cooled motor spindle.

  • EMCOTURN 900EMCOTURN 420MC

    EMCOMAT-E400 EMCOMAT-E480

    CONCEPT TURN 155 CONCEPT MILL 155 CONCEPT TURN 450 CONCEPT MILL 300

    EMCOMILL FB-4 TNC 124/310 EMCOMILL FB-5 TNC 124/310 EMCOMILL FB-6 TNC 124/310

    MECOF AGILE M MECOF LINEA DYNAMILL MECOF THE MACHINE MECOF MEC MILL

    FAMUP MCX1200FAMUP MCX750FAMUP Linearmill 600 EMFAMUP Linearmill 600 HD

    18 19

    Options Technical data Product Range

  • EN43

    36 .

    06/0

    7 ©

    das

    sel &

    sch

    umac

    her,

    mun

    ich.

    Sub

    ject

    to c

    hang

    e du

    e to

    tech

    nica

    l pro

    gres

    s. E

    rrors

    and

    om

    issi

    ons

    exce

    pted

    .

    H E A D Q U A R T E R S :EMCO MAIER Ges .m.b .H . . Sa l zburger S t rasse 80 . A-5400 Ha l le in -TaxachP h o n e + 4 3 - 6 2 4 5 - 8 9 1 - 0 . F a x + 4 3 - 6 2 4 5 - 8 6 9 6 5 . e m a i l : i n f o @ e m c o . a t

    EMCO has a global sales network. You can find the addresses at:www.emco.at

    Submitted by: