hydraulic surge couplers

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97 Brake Brake Actuation Systems Actuation Systems Brake Actuation BREAKAWAY KITS Part # Description Mfg. # 20-236-7 Dexter’s 9 amp breakaway kit features a rechargecable, sealed 34-285-00 maintenance-free battery and charger, for double free towing. The kit is compact in design and exceeds DOT regulations. HYDRAULIC SURGE COUPLER Part # Description Mfg. # 21-111 Demco 2" Surge Coupler (Bulldog Head) - 7000 lbs. 8509612 21-112 Demco 2 5 / 16" Surge Coupler (Bulldog Head) - 7500 lbs. 8759812 21-406-A Demco Master Cylinder Kit 21-406-B Demco Master Cylinder Cap Model DA91 is a heavy duty surge brake actuator for trailers with two or four wheels. When brakes are applied on the towing vehicle, forward inertia of trailer toward towing vehicle applies brakes on trailer in direct relation to manner brakes are applied on towing vehicle. Brake tow- ing vehicle hard and brakes on trailer are applied hard. Master cylinder push rod spring assembly protects system from hydraulic pressure overload. Part # Description Mfg. # 21-400 Dico Model 10 Surge Coupler w/ 2 5/16” Head - 10K 16075 21-401 Dico Model 10 w/ Leveler Channel 18909 21-305 Replacement Master Cylinder Rebuild Kit (MD10/20) 21-305-1 Replacement Master Cylinder Only (MD10/20) 21-320 2 5/16” Coupler Repair Kit Only (MD10) 21-414 Replacement Shock Only (MD 10) 12426 21-321 Replacement Filler Cap & Gasket Only (MD10) 12503 21-309 Replacement Cover (MD10) 15070 21-17352 2 5/16" Actuator with Drop-10k DI 17352 21-18898 2 5/16" Adjustable Actuator-12k DI 18898 21-422 2 5/16" Actuator Lunette Eye -7.5k Part # Description Mfg. # 21-405 Balcrank 6K w/ Leveler Channel (Bolt-On) 850625 21-251 Fulton Actuator - 6,000 lbs. capacity, Zinc 21-251-A Master Cylinder (21-251) 21-251-B Shock Damper for 21-251 21-251-C Push Rod Assembly, Surge Brake 21-250-A Cequent Master Cylinder Cap

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List of hydralic surge couplers

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Page 1: Hydraulic Surge Couplers

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BREAKAWAY KITS

Part # Description Mfg. #

20-236-7 Dexter’s 9 amp breakaway kit features a rechargecable, sealed 34-285-00

maintenance-free battery and charger, for double free towing.

The kit is compact in design and exceeds DOT regulations.

HYDRAULIC SURGE COUPLER

Part # Description Mfg. #

21-111 Demco 2" Surge Coupler (Bulldog Head) - 7000 lbs. 8509612

21-112 Demco 2 5/16" Surge Coupler (Bulldog Head) - 7500 lbs. 8759812

21-406-A Demco Master Cylinder Kit

21-406-B Demco Master Cylinder Cap

Model DA91 is a heavy duty surge brake actuator for trailers with two or four wheels.

When brakes are applied on the towing vehicle, forward inertia of trailer toward towing vehicle

applies brakes on trailer in direct relation to manner brakes are applied on towing vehicle. Brake tow-

ing vehicle hard and brakes on trailer are applied hard. Master cylinder push rod spring assembly

protects system from hydraulic pressure overload.

Part # Description Mfg. #

21-400 Dico Model 10 Surge Coupler w/ 2 5/16” Head - 10K 16075

21-401 Dico Model 10 w/ Leveler Channel 18909

21-305 Replacement Master Cylinder Rebuild Kit (MD10/20)21-305-1 Replacement Master Cylinder Only (MD10/20)21-320 2 5/16” Coupler Repair Kit Only (MD10)21-414 Replacement Shock Only (MD 10) 12426

21-321 Replacement Filler Cap & Gasket Only (MD10) 12503

21-309 Replacement Cover (MD10) 15070

21-17352 2 5/16" Actuator with Drop-10k DI 17352

21-18898 2 5/16" Adjustable Actuator-12k DI 18898

21-422 2 5/16" Actuator Lunette Eye -7.5k

Part # Description Mfg. #

21-405 Balcrank 6K w/ Leveler Channel (Bolt-On) 850625

21-251 Fulton Actuator - 6,000 lbs. capacity, Zinc

21-251-A Master Cylinder (21-251)

21-251-B Shock Damper for 21-251

21-251-C Push Rod Assembly, Surge Brake

21-250-A Cequent Master Cylinder Cap

Page 2: Hydraulic Surge Couplers

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Part # Description Mfg. #

21-406 Demco DA10 Surge Coupler w/ Levelor Channel - 10K 8101222

21-406-A Replacement Master Cylinder Kit - Includes Gasket, Bolts, & Boot 5650

21-406-B Replacement Master Cylinder Cap - Includes O-Ring 3876

21-408 20K Actuation w/ Channel, 4 Hole 8202022

21-407 20 K Actuation w/ Plate 8202052

21-113 20K Pintle Ring Assembly 09557-97

Note: Head & Bolts Sold Seperately. See page # 102-103.

Part # Description Mfg. #

21-410 Dico Model 60 Multi-fit Surge Coupler (1 7/8’ - 2” ball) 43397

21-411 Replacement Multi-fit Repair Kit Only

21-412 Replacement Lever Lock Repair Kit Only

21-306 Replacement Master Cylinder Kit Only

21-306-2 Replacement Master Cylinder Repair Kit Only

21-307 Replacement Filler Cap Only

21-308 Replacement Shock Only

21-410-M Coupler Case (Model 60)

21-410-J Front and Back Rollers

21-311 Breakaway Lever Assembly (Model 60)

21-410-K Breakaway Spring

21-410-A Push Rod Assembly 23463 (Model 60)

21-410-I Gasket for Master Cylinder Cover (Model 60)

21-317 Connector Dico (Model 60) (Model 6)

21-410-H Master Cylinder Cover (Model 60)

21-313 Dico (Model 60) CPL Lock Tab 23383

21-306-2 Master Cylinder Repair Kit (Model 60)

21-412 Lever Lock Repair Kit (Model 60)

The Titan MD-60 coupler has a 6,000 pound capacity (max. G.V.W.R.) and 600 pound tongue

load. It is designed for a 3” wide trailer tongue. The unique adjustable feature allows it to fit either

an 1 7/8” ball or a 2” ball.

HYDRAULIC SURGE COUPLER

Part # Description Mfg. #

21-200-Disc 2” Atwood Surge Coupler - 6,000 lbs. capacity - Disc 88740

21-200 2” Atwood Surge Coupler - 6,000 lbs. capacity (Refer to Appendix) 82543

21-200-8K 2” Atwood Surge Coupler - 8,000 lbs. capacity (Refer to Appendix) 83000

21-200-A Replacement Master Cylinder Only 85841

21-200-C Replacement Filler Cap Only 87478

21-200-E Release HDL Kit

21-200-F S/Shoulder Bolt Rep Kit 85842

21-200-G Replacement Shock Only 85830

21-200-B Master Cylinder Repair Kit 85837

21-200-H Atwood Push Rod Assembly

21-200-I S/Boot Rep. Kit #84258 85852

21-200-J Emergency Mechanism Pieces

0000-21-013 Atwood Surge Coupler - 6,000 llbs. capacity - Zinc Plated

22P-335 Hydraulic Adapter 3/16” to 1/8”

Atwood Hydraulic Surge Brakes add safety and convenience to trailer towing. Less compli-

cated than other systems, the Atwood brake system provides such benefits as no "in car" hook up, no

hand controls, and no special car to trailer wiring. These features, plus automatic braking, smooth

performance and simple operation are combined to provide a low cost, convenient brake system.

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Page 3: Hydraulic Surge Couplers

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HYDRAULIC SURGE COUPLER

Part # Description Item #

21-300 Dico Model 20 Surge Coupler w/ Channel 20K 18898

21-300-1 Dico Model 20 Surge Coupler w/ Pintle Ring 20K 12974

21-300-2 Dico Model 20 Surge Coupler w/ 2 5/16” Head 20K 15210

21-300-3 Dico Model 20 Surge Coupler w/ no Head 20K 10551

21-305 Replacement Master Cylinder Rebuild Kit (MD10/20) N/A21-305-1 Replacement Master Cylinder Only (MD10/20) 23744 14

21-310 Replacement Shock (MD20) 7784 17x2

21-321 Replacement Filler Cap & Gasket Only (MD20) 12503 14

21-309 Replacement Cover (MD10) 15070 23

21-300-N Roller for Dico (MD10) 16019 4x2

21-300-O Roller Bolt for Dico (MD10) 8288 5x2

21-300-S Nut-Hex 1/2” NC #7985 6x2

21-300-L Grease Zerk (MD10) 144901 8x4

21-315 Front Roller Cover (MD20) 9

21-300-I Actuator Rear Roller for Dico (MD10) 10x621-300-T Rear Roller Bolt (MD20) 11x2

000-21-008-N Slotted Nut 5/8” NF #7971 12x3

21-316 Spacer (MD20) 15x321-310-A Damper Bar 8298 18x2

00-21-030 Actuator Push Rod - Blk. for Dico (MD10) 1921-300-B RH Cylinder Brkt. for Dico 0838800 28

21-300-A LH Cylinder Brkt. for Dico 0838900 29

21-300-R Breakaway Lever Assembly 30

21-300-F Dico Weatherseal #10552 31

21-300-P Dico Breakaway Lock RH #10527 32

21-300-Q Dico Breakaway Lock LH #10526 33

06-21-015 Inner Slide with Lunette Eye 36

21-301-1-P Titan Adjustable Clevis Hitch 1” 38

21-303-1 Adjustable Coupler Bolt 5/8” X 4.5 GD5 39x3

21-303-2 Adjustable Coupler Nut for 21-303-1 40x3

21-318 Connector #12099 Dico (MD/20) 4221-300-E Gasket for Connector Dico 7745 43

000-21-001 Inner Slide Dico (MD/20) 2 5/16” 44

21-302-1 Adjustable Coupler Head 2 5/16” Buyers N/A

21-301 Adjustable Pintle Ring N/A

000-21-009 CRear Roller Bolt 5/8 X 5 UNF 47

Page 4: Hydraulic Surge Couplers

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Part # Description Item #

21-421 2 5/16" Actuator Coupler -7.5k

21-300-M Bearing: Top & Bottom Dico (MD10) 221-420-G Front Roller 321-420-H Front Roller Cover 7500# 4

21-420-A Breakaway Lever Assembly (MD6) 7, 821-420-F Breakaway Spring (MD6) 90000-21-007 Master Cylinder Mtg Plate 12

21-475-1 Push Rod Plate 14

21-475 Push Rod for Titan 7.5K Actuator 1521-423 Master Cylinder 10271 7.5K (MD6) 1621-460 Filler Cap with Gasket Dico (MD6) 1721-317 Connector (MD 6/60) 180000-21-010 Spring 1027400 21

21-414 Shock 12426 (MD 6/10) 2221-300-I Dico Actuator Rear Roller (MD10) 2321-306-2 Master Cylinder Repair Kit (MD60) N/A21-320 Dico Repair Kit: 2 5/16” Coupler N/A

HYDRAULIC SURGE COUPLER

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Page 5: Hydraulic Surge Couplers

Part # Description Item #

21-300-M Bearing: Top & Bottom Dico (MD10) 2x6

21-300-J Bearing: Side Dico (MD10) 3x8

21-300-N Roller (MD10) 16019 4

21-300-O Roller Bolt for Dico (MD10) 8288 5

21-300-R BreakawayLever Assembly 10

21-300-F Dico Weatherseal #10552 11

21-300-Q Dico Breakaway Lock LH #10526 12

21-300-P Dico Breakaway Lock RH #10527 13

21-309 Cover Dico (MD10/20) 16

21-322 Inner Slide Assembly (MD10) 18

21-305-1 Master Cylinder Dico (MD10/20) 19

21-321 Plastic Filler Cap Dico (MD10) 21

21-300-E Gasket for Connector Dico 7745 22

21-318 Connector #12099 Dico (MD20) 23

21-300-B RH Cylinder Brkt. Dico 0838800 24

21-300-A LH Cylinder Brkt. Dico 0838900 24

00-21-030 Actuator - Push Rod Blk Dico (MD10) 28

21-414 Shock 12426 (MD6/10) 29x2

21-300-1 Actuator Rear Roller Dico(MD10) 30x2

00-21-027 Actuator Master Pin Dico (MD10) 31x2

21-301-1 Adjustable Clevis 3/4” Fits Channel 35

21-303-1 Adjustable Coupler Bolt 5/8” X 4.5 GD5 36x2

21-303-2 Adjustable Coupler Nut for 21-303-1 37x2

00-21-032 Adjustable Coupler Nut for 21-303-1 38

21-300-S Nut-Hex 1/2” NC #7985 41

21-300-L NGrease Zerk (MD/10) 144901 42

21-302-1 Adjustable Coupler Head 2 5/16” Buyers 44

21-301 Adjustable Pintle Ring 45

21-320 Dico Repair Kit 2 5/16” Coupler N/A

21-305 Master Cylinder Rebuild Kit (MD10/20) N/A

HYDRAULIC SURGE COUPLER

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Part # Description Mfg. #

21-302-1 2 5/16” Coupler, 12K, Bolt-On, Painted (Refer to Appendix) 0090100

21-302-2 2” Coupler, 10K, Bolt-On Painted 0090150

21-302-2A 2 ” Adjustable Coupler w/ 3 pos chn (1)

21-302-1A 2 5/16” Adjustable Coupler w/ 3 pos chn (1)

21-326-05 2 5/16” Adjustable Coupler w/ 5 pos chn (1)

Heavy duty steel construction, multi-position mounting in either 3 position, 5 position chan-

nel or weld style. Zinc-plated easy latch mechanism allows for quick engage/disengage of coupler.

Capacity:12,000 lbs. M.G.T.W. (2-5/16") --- 10,000 lbs. M.G.T.W. (2")

ADJUSTABLE HEAD SETS

Part # Description Mfg. #

21-302 2 5/16” Head Assembly 1882000

18-660 2 5/16” Weld-On Coupler 17550

This coupler can either be used in conjunction with the surge couplers above or with the level-

ing channel on page # 104. G.V.W.R. 12,000 lbs.

Part # Description Mfg. #

21-100 Ball Crank Actuator for 2” Ball LO 16100

18-16039 Ball Crank Actuator for 2 5/16” Ball LO 16039

BALL CRANK A-FRAME ACTUATORS

STRAIGHT TONGUE BRAKE ACTUATORS

Part # Description Mfg. #

QT 16015 2" Ball, 3" Channel / Requires no connections to towing vehicle QT 16015

QT 16062 2 5/16” Ball, 3" Channel / Requires no connections to towing vehicle QT 16062

BRAKE STRAIGHT TOUNGE ACTUATORS - LUNETTE EYE COUPLERS

Part # Description Mfg. #

21-17778 3” Eye Adjustable Actuator-12k DI 17778

21-18911 3” Eye Adjustable Actuator-10k DI 18911

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Part # Description Mfg. #

21-301-HD B20K 3” Pintle Ring, Wallace Forge G09330

Part # Description Mfg. #

21-302-6 2 5/16” Cast Bulldog Coupler - (14K lbs.) -w/ Bolts & Nuts A256C0317

- Unique cast steel shield prevents damage to coupler latching mechanism

- Patented Wedge-Latch™ design act like a vise, keeping the trailer ball locked in the ball

pocket

- Hardened steel field serviceable ball clamp provides years of trouble free towing and

eliminates need to replace coupler

- Fast, convenient latching simplifies hook-up and saves time. No more fighting calm shell

style latching mechanisms

- Rust resistant grey dip primer ensures total coverage and excellent corrosion resistance

Part # Description Mfg. #

21-301 Buyers 3” Pintle Ring Assembly (Refer to Appendix) B16137

20-344 Pintle Ring w/ 5 pos chn (1)

20-301-3K Pintle Ring w/ 3 pos chn (1)

Capacity: 2,000 lbs. maximum vertical load / 12,000 lbs. M.G.T.W.

3" I.D. eye

1-9/16" eye section

Part # Description Mfg. #

21-302-4 2” Forged Adjustable Coupler - 7,000 lbs. Gross 028390

21-302-3 2 5/16” Forged Adjustable Coupler - 12,500 lbs Gross 028630

Designed for "tag along" trailers used primarily in the construction business, BULLDOG

forged adjustable couplers allow level towing behind a variety of towing vehicles. The height of the

trailer tongue may be quickly adjusted to match the height of the hitch ball for safer, smoother tow-

ing. Couplers fit inside a 2 7/8” wide channel.

ADJUSTABLE HEAD SETS

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Part # Description Mfg. #

18-976 Hyd. Brake Lock Out Solenoid

HYDRAULIC LOCK-OUT SOLENOID

When installed between the hyd. surge coupler and the brake line, it makes it possible to back-

up without activating the brakes.

HYDRAULIC LINE KIT

Part # Description Mfg. #

21-500 Single Sprung Axle Plumbing Kit 9504

21-501 Single Torflex Axle Plumbing Kit 9507-1

21-501-1 Single Torsion Line Kit 1213-005

21-600 Tandem Sprung Axle Plumbing Kit 9505

21-601 Tandem Torflex Axle Plumbing Kit 9507-2

21-602 Triple Plumbing Kit

21-603 Triple Torsion LIne Kit 9534-3

22P-005 Rubber Flex Hose, Straight End 18018-MF

22P-005-2 Rubber Flex Hose, All Plumbing Kits, 90 Degree End 11627

22P-005-1 Rubber Flex Hose, Hydraulic Disc 14718-MF

21-400-P Second Axle Add-on Kit

21-500-P Positor Single Axle Plumbing Kit

22P-600-P Positor Tandem Plumbing Kit

Used to hook hydraulic actuators to hydraulic braked axles.

Part # Description Mfg. #

21-304 4-Hole Leveler Channel (Refer to Appendix) 8978

21-430 6-Hole Leveler Channel w/Gussets B8979

21-303 Bolt & Nut GR5

Part # Description Mfg. #

21-301-1 Adjustable Clevis 3/4” Fits Channel 10K

21-301-1-P Titan Adjustable Clevis Hitch 1” 12K

Used for leveling the Titan, Buyers, Fulton or Bulldog adjustable couplers above. Requires

two bolts and nuts per coupler.

LEVELING CHANNEL

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