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Hydraulic Caliper Disc Brakes BSC Series B7 Reliable High Performance Robust Compact 500 560 630 710 800 900 1000 1200 1400 1600 33000 31500 30000 28500 27000 25500 24000 22500 21000 19500 18000 16500 15000 13500 12000 10500 9000 7500 6000 4500 3000 1500 Brake torque in Nm Brake disc diameter in mm BSC 100.5 (50 kN) BSC 100.5 (35 kN) BSC 95.5 BSC 50.2 B PINTSCH BUBENZER is certified according to DIN EN ISO 9001:2000

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Hydraulic Caliper Disc Brakes BSC Series

B7

Reliable High Performance Robust Compact

500 560 630 710 800 900 1000 1200 1400 1600

33000

31500

30000

28500

27000

25500

24000

22500

21000

19500

18000

16500

15000

13500

12000

10500

9000

7500

6000

4500

3000

1500

Brak

e to

rque

in N

m

Brake disc diameter in mm

BSC

100.5

(50 k

N)

BSC 100.5

(35 k

N)

BSC 95.5

BSC 50.2

B

PINTSCH BUBENZERis certified according to

DIN EN ISO 9001:2000

Description BSC

B8

Two identical caliper halves, ready for operation,with spring packs set to nominal force

Main Features

Limit switch release control

Options

Limit switch wear control

Sintered linings

Complete piped supports for one or more calipers

Up to 1 mm airgap between brake pad and disc

Hydraulic power units

Special seals for flame-proof fluids

Cleaning pads

Brake discs

Easy, manual pad wear compensation

Organic, non-asbestos linings

The high capacity of these brakes makes them particularly suitable as service- or secondaryemergency brakes e.g. on hoists, slew drives and conveyor belts.

Other applications are possible in material hand -ling, mechanical engineering and wind turbineindustry requiring power and compact design ineither direction of rotation.

Applications

Brakes of this range are tested both mechanicallyand hydraulically and are set to nominal force. Thissetting can only be changed by the manufacturer.Operating conditions other than described in thisbrochure require the manufacturer´s approval andmay influence the function of the caliper and itscomponents.

Operating Restrictions

Please Note

We supply a detailed operating manual with every order. Nevertheless,we would point out that brakes are only as safe as the servicing andmaintenance performed while they are in operation. The guarantee forthe correct functioning of our brakes is therefore only valid if the useradheres to the German DIN standard 15434 part 2 (drum and discbrakes, servicing and maintenance in operation), or to comparablestandards in his own country.

PINTSCH BUBENZER Service

This includes the verification of the brake selection, if required. A detailed questionnaire is provided for this purpose. Installation andcommissioning on site is possible by PINTSCH BUBENZER serviceengineers. Drawings as DWG/DXF files for your engineering department are available upon request.

Rev. 12-06

Bleeder valve

t=Pressure connection

B9

Data

per

cal

iper

hal

f

Type BSCabb2

cc1

dd3

efghiklmnpqrstBolt ø

Bolt materialTighten. torque, Nm

Contact force FA kN

Op. pressure bar

Max. pressure bar

Release stroke mm

Oil volume l

Pad surface cm2

Theor. friction µ*

Weight (kg)

50.2130128

63224

6108

14302

38354235245329

770

30x30°1/4”

30ø10

M12 8.886

76090

10,002

730,40

12

95.5220213112380

12137

21435

574075

47,5327846

8120

25x45°3/8”

34ø12

M208.8

4102060

1001

0,004195

0,4030

100.5210240112360

12215

22412

5779754560

11959

8120

50x45°3/8”

40ø12

M2010.9560

35 50100 160

1801

0,0051950,40

40

d2 = Brake disc diameter in mmd1 = Friction diameter in mmd4 = Max. permissible drum or hub

diameter in mmb1 = Disc thickness in mm (min. 30)

d1 = BSC 50.2 BSC 95.5 BSC 100.5d2-70 mm d2-105 mm d2-105 mm

d4 = d2-170 mm d2-284 mm d2-260 mm

Brake disc data

All dimensions in mmAlterations reserved without notice

*) Average friction factor ofstandard material combination

128

465

37

Brake torque MBr in Nm = FA (kN) x µ x d1 (mm)

Please indicate mounting positionin case of order.�

B

Disc Brake BSCDimensions and technical data

Rev. 09-02

B10

Example:

Standard configurationup to 4 BSC 100.3

Motor: 3 kWPump: 9 l/minPressure: 180 barTank: 30 l

The flow diagram shows the generalarrangement of the hydraulic power unit,including handpump for emergency manual release of the brakes.

The two solenoid valves are switched inparallel (redundancy). After the nominalpressure is reached, the idler valveswitches into idle running. The motor iscontinuously energized. Pressure switch,temperature switch, space heater andother accessories are available options.

Hydraulic power unit limit

All dimensions in mmAlterations reserved without notice

With every order we supply a complete hydraulic and electric diagram according to the orderspecification.�

Disc Brake BSCHydraulic power unit for one or more calipers