hybrid laser arc welding presentation

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  • 8/11/2019 Hybrid Laser Arc Welding Presentation

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    2010 Valmont Industries, Inc. All rights reserved.

    HYBRID LASER ARC WELDING (HLAW)

    Presented By Carl MacchiettoMay 17, 2011

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    2010 Valmont Industries, Inc. All rights reserved.

    HLAW Welding Process2

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    2010 Valmont Industries, Inc. All rights reserved.

    HLAW Process

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    Laser

    Full penetration

    High welding speed

    low heat input

    GMAW MIG

    Fills joint

    Slower weld cooling

    Gap & fit-up tolerance

    Cost Advantages

    Single pass full penetration from one side

    High productivity/speed

    Low consumable costs

    Weld Characteristics

    Excellent weld quality

    Small Heat Affected Zone (HAZ)

    Fine grain structures

    Graphics: GSI-SLV

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    2010 Valmont Industries, Inc. All rights reserved.

    4

    Slow Motion Video

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    2010 Valmont Industries, Inc. All rights reserved.

    HLAW Single Pass Full Penetration Weld

    From One Side5

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    HLAW Weld Test (PQR) Macroetch7

    HLAW

    0.188 Thick

    10x Magnification

    HLAW

    0.375 Thick

    7x Magnification

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    HLAW Weld Procedure Qualification

    AWS D1.1-2010 Structural Welding Code-Steel Categorized as Other Welding Processes, per

    Clauses 3.2.3 and 4.16.2

    Permitted per Clause 4.16.2 by Customer approval of

    PQR and WPS

    Process variables established and agreed upon by

    Contractor and Customer

    Procedure Qualification Record (PQR)

    Weld tests including inspection/mechanical results

    Welding Procedure Specification (WPS)

    Weld recipe based on PQR

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