hustler parts manual - midtn equipment & services · 2017. 10. 24. · 200 south ridge road...

200 South Ridge RoadHesston, Kansas

67062

Hustler® X-One®

Parts Manual

Inspect spark arrester daily; replace every 500 hours or as needed.

The Engine Owner’s Manual provides information regarding the U.S. Environmental Protection Agency (EPA) and the California Emission Control Regulation of emission systems, maintenance and warranty.

Keep Engine Owner’s Manual with your unit. Should the Engine Owner’s Manual become damaged or illegible, replace immediately. Replacements may be ordered per the information found in the Product Information section of the owner’s manual.

Federal law and California State law prohibit the following acts or the causing thereof:1. The removal or rendering inoperative by any person other than for purposes of maintenance,

repair, replacement, of any device or element of design incorporated into any equipment for the purposes of emissions control prior to or after its sales or delivery to the ultimate purchaser or while it is in use, or

2. The use of the equipment after such device or element of design has been removed or rendered inoperative by any person.

WARNING

The engine exhaust from this product contains chemicals known to the state

of California to cause cancer, birth defects or other reproductive harm.

NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER

This equipment may create sparks that can start fires around dry vegetation. California Public Resources Code Section 4442.6 provides that it is unlawful to use or operate an internal combustion engine on any forest-covered, brush-covered, or grass-covered land unless the engine is equipped with a spark arrester maintained in effective working order. A spark arrester is a device constructed of nonflammable materials specifically for the purpose of removing and retaining carbon and other flammable particles over 0.0232 of an inch in size from the exhaust flow of an internal combustion engine that uses hydrocarbon fuels or which is qualified and rated by the United States Forest Service. Other states or federal areas may have similar laws. The Operator Should Contact Local Fire Agencies For Laws or Regulations Relating to Fire Prevention Requirements. THIS EQUIPMENT DOES NOT HAVE A SPARK ARRESTER AND YOU SHOULD CONTACT YOUR AUTHORIZED DEALER FOR THE PURCHASE OF A SPARK ARRESTER.

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Table of Contents

General InformationService Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Options Available From Your Dealer. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Standard Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Section 2Frame—Side Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2Frame—Rear Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4Engine Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Section 3Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2Transmission Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4Steering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6Steering Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8LS Steering Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12RS Steering Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

Section 4Wheel & Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2Front Tire Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4Drive Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Section 5Engine, Kawasaki FX730V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2Engine, Kawasaki FX850V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6Engine Service Parts, Kawasaki . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10Fuel System, Kawasaki. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12Engine, Kohler ECV860 EFI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14Engine Service Parts, Kohler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18Fuel System, Kohler—Without Carbon Canister. . . . . . . . . . . . . . . . . . 5-20Fuel System, Kohler—With Carbon Canister . . . . . . . . . . . . . . . . . . . . 5-22Fuel Tank Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26

Section 6Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2Instrument Panel, Kawasaki . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4Instrument Panel, Kohler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

Section 752" Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-252" Deck Pulleys & Spindles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-452" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-654" Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1054" Deck Pulleys & Spindles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1254" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1460" Side Discharge Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18

c-2 123442_1216

60" Side Discharge Deck Pulleys & Spindles. . . . . . . . . . . . . . . . . . . . 7-2060" Side Discharge Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2260" Rear Discharge Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2660" Rear Discharge Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . 7-2860" Rear Discharge Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3054"/60" Rear Discharge Deck Dust Shield . . . . . . . . . . . . . . . . . . . . . . 7-3472" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3672" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3872" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-40Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-44

Section 8Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2Seat Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4ROPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

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General Information

This manual covers Hustler® X-One® models 936237, 936245US, 936252, 936260, 936278, 936286, 936294US, 936302, 936310, 936328 & 936336.

Service Literature

Options Available From Your Dealer

Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative.

Note: Items sold in bulk such as seals and hoses are sold by the foot.

Using This Manual

This manual is part of a service package for the Hustler® mowers. Use of this manual in conjunction with other Hustler® mower and component manuals will provide the information necessary to service and maintain Hustler® mowers.

This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without noti-fication. If a change has been made to your machine which is not reflected in this parts manual, see your authorized dealer for current information and parts.

The Service Manual is a service guide for use by Service Technicians. It provides the necessary information needed to perform normal maintenance requirements on these units.

The Operator's Manual provides fundamental operational information and operational safety that is needed when oper-ating the mower.

The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing of their products.

PART NO. DESCRIPTION606528 OPERATOR’S MANUAL113856 WARRANTY STATEMENT

PART NO. DESCRIPTION122842 STRIPE KIT935783 3-BAG CATCHER935775 BAC VAC CATCHER123336 52" ADAPTER KIT123337 60" ADAPTER KIT123338 72" ADAPTER KIT123105 52" MULCH KIT123462 54" MULCH KIT123463 60" MULCH KIT124070 72" MULCH KIT122923 DECK LIFT KIT123549 LIGHT KIT603167 FLEX FORKS122923 ELECTRIC DECK LIFT KIT122760 STEERING LEVER EXTENSION KIT

1-2 123442_1216

Hardware Description Codes & Abbreviations

The following codes are used throughout this parts manual. Refer to this list when ordering parts.

ABBREVIATIONCARRIAGE BOLT MACHINE BUSHINGCLEVIS PIN MACHINE SCREWCLIP NUT NUTCOTTER PIN SELF TAPPING CAP SCREWCAP SCREW SOCKET HEADCUP WASHER SHOULDER BOLTFENDER WASHER SET SCREWFLAT WASHER OUTSIDE DIAMETERHEX HEAD INSIDE DIAMETERLOCK WASHER WELD NUT

Standard Torques

The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener.

SIZE FT-LBS N•M SIZE FT-LBS N•M

DESCRIPTION ABBREVIATION DESCRIPTIONCB MBCE MSCN NTCP SCCS SHCW SB

FDRW SSFW ODHX IDLW WN

.250 8.2 11.1 M3 1 1.3

.312 17 23 M4 2.2 3

.375 30 40 M5 4.5 6.1

.438 48 65 M6 7.7 10.4

.500 73 99 M8 18.5 25

.562 105 143 M10 37 50

.625 145 200 M12 64 87

.750 260 350 M14 80 108.5

.875 420 565 M16 160 2151.00 625 850 M20 320 435

M24 555 750

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Section 2

Frame—Side Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Frame—Rear Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Engine Guard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

2-2 123442_1216

Frame—Side Discharge

1

7

4

6

7

9

2

5

2

2

3

8

3 4

4

2

1

10

10

3

52" FRAME SHOWN60" & 72" SIMILAR

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Frame—Side Discharge

INDEX NO. PART NO. QTY.

52" FRAME (WITH DECALS)60" FRAME (WITH DECALS)72" FRAME (WITH DECALS)BUMPER .500 X 1.00 X .31CN .250-20 X .15 MAX THKSERIAL NUMBER / SPEC DECALSAFE OPERATION DECALENGINE COMPARTMENT DECAL1/2-13 THREAD RIVET NUTHOT DECALHUSTLER ID DECALGREASE FITTING STRAIGHT

NOTES:

1. Serial number decal. In the event the serial number decal becomes damaged or illegible, please contact your dealer to order a replacement.

2. EPA compliance decal.3. Patent numbers decal.

DESCRIPTION

1 553831 1553832 1553833 1

2 781880 43 601982 24 N/A 35 601993 16 601967 17 600961 48 602041 29 602407 1

10 015495 4

2-4 123442_1216

Frame—Rear Discharge

7

5

26

4

4

4 1

5

9

2

7

1

3

3

8

10

10

2

3

123442_1216 2-5

Frame—Rear Discharge


FRAME, 54" (WITH DECALS AND RIVET NUTS)FRAME, 60" (WITH DECALS AND RIVET NUTS)BUMPER .500 X 1.00 X .31CN .250-20 X .15 MAX THKSERIAL NUMBER / SPEC DECAL1/2-13 THREAD RIVET NUTENGINE COMPARTMENT DECALHOT DECALSAFE OPERATION DECALHUSTLER ID DECALGREASE FITTING STRAIGHT

NOTES:

1. Serial number decal. For service assemblies, a unique serial number decal is required. Contact Production Control.

2. EPA compliance decal.3. Patent numbers decal.

DESCRIPTION

1 553876 1553833 1

2 781880 43 601982 24 083279 35 600961 46 601967 17 602041 28 601993 19 602407 110 015495 4

2-6 123442_1216

Engine Guard

1

3

56

5

24

7

4

9

11

13

10

8

12

123442_1216 2-7

Engine Guard


ENGINE GUARD (WITH DECAL)H LOGO DECALHITCHCB .375-16 X 1.00 G5 ZNYFW .531 X 1.063 X .175CS .500-13 X 1.25 HX G5NT .375-16 HX G5 FLKMUFFLER GUARDPLASTIC WHEELSPACER 3.22 SHIELDCS .500-13 X 4.50 HX G5NT .500-13 HX G5 ZNYC

NOTES:

DESCRIPTION

1 553843 12 604352 13 121404 14 025395 45 767962 86 705954 47 016899 48 606483 19 602263 210 602345 211 377994 212 068239 213 008193 2

2-8 123442_1216

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Section 3

Hydraulic System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Transmission Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Steering Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

LS Steering Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

RS Steering Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

3-2 123442_1216

Hydraulic System

1

1

18

11

2

8

13

17

15

10

14

5

6

7

4

3

5

12

20

1

FRONT OFMOWER

FRONT OFMOWER

19

9

16

FRONT OFMOWER

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Hydraulic System


CS .500-13 X 5.00 HX G5FW .510 X 2.15 X .187 SPLNT .500-13 UNT LK G8FW .531 X .812 X .089 HDFW .379 X .813 X .063NT .375-16 HX G5CS .375-16 X 1.00 HX G5IDLER SPRING MOUNTTENSION SPRINGCS .625-11 X 1.75 HX G55" FLAT IDLER PULLEYIDLER PIVOT BUSHINGTENSIONERGREASE FITTING STRAIGHTIDLER PIVOT BUSHINGFW .531 X 1.063 X .175NT .500-13 HX G8 ZY NLBELTCS .500-13 X 1.75 HX G5LS TRANSMISSIONRS TRANSMISSION (NOT SHOWN)

NOTES:

1. Torque to 71–75 ft-lbs. The tensioner should pivot freely.

DESCRIPTION

1 051151 12 344267 13 023317 84 604486 85 767954 46 054502 27 036244 28 123183 19 781302 110 025007 111 602304 112 602880 113 122905 114 015495 115 602879 116 767962 117 781567 118 606411 119 017616 820 606401 121 606402 1

3-4 123442_1216

Transmission Service Parts

1

2

3

7

5

4

6

LEFT SIDE SHOWNRIGHT SIDE SIMILAR


FAN PULLEY KITRESERVOIR CAPFILTERFILTER CAPWOODRUFF KEYCASTLE NUTCONTROL LEVER

NOTES:

DESCRIPTION

1 604132 12 604131 13 604126 14 604130 15 064337 16 065516 17 606461 1

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This page intentionally left blank.

3-6 123442_1216

Steering

3

4

1

14

9

10

5

2

2

4

78 6

116

1012

136

8

10

6

6

11

LOCK COLLARS

WIRE HARNESSSWITCH LEADS

109

123442_1216 3-7

Steering


STEERING ASSEMBLYSWITCHDAMPERPUMP ROD ASSEMBLYSTEERING HANDLE (WITH GRIP)GRIPFW .379 X .813 X .063CS .375-16 X 1.00 HX G5CS .375-16 X .75 HX G5NT .312-24 HX G5 NLFW .343 X .687 X .051/.080HNT .375-16 HX G5BALL STUDLW .325 INT-EXT TOOTHNT .312-18 HX FLK

NOTES:

DESCRIPTION

1 N/A 12 601087 23 795351 24 606521 25 605924 2

781260 26 767954 167 036244 48 055822 69 023655 410 768523 1011 054502 612 781922 213 029876 214 016832 2

3-8 123442_1216

Steering Cover

1

5

74

7

2

368

6 3

6

8

65

9

10

123442_1216 3-9

Steering Cover

INDEX NO. PART NO. QTY. DESCRIPTIONSTEERING COVER (WITH DECALS)BUSHINGLOCK COLLAR .757 ID STEER PIVOT TUBENT .312-18 HX G5FW .343 X .687 X .051/.080H FW .750 X 1.50 X .156 ZN BALL STUDLS STEERING BOX ASSEMBLY RS STEERING BOX ASSEMBLY

NOTES:

1 553839 12 781153 23 784439 24 113007 15 034272 26 768523 47 603078 28 781922 29 N/A 1

10 N/A 1

3-10 123442_1216

Steering Cover

12

13 14

12

13

15

11

123442_1216 3-11

Steering Cover


GM .50 X 1.00 X .75 X .12NT .500-13 HX JAM ZNYCSS 1/2-13 X 2.50 SH ZNYCX-ONE LOGO DECALWEAR TAPE

NOTES:

DESCRIPTION

11 080358 112 053199 213 603055 214 605087 115 722199 5.5"

3-12 123442_1216

LS Steering Box Assembly

323

1

8

5

3

43

2

6

7

9

5

4

6

123442_1216 3-13

LS Steering Box Assembly


STEERING ARMNT .375-16 G5 NLFW .379 X .813 X .063CS .375-16 X 1.75 HX G5BUSHINGSTEERLEVER BUSHINGSS .500-13 X 2.00 SH ZYLS STEERING BOXGM .750 X .188 X 1.00 X .12

NOTES:

DESCRIPTION

1 113578 22 086660 33 767954 64 705178 35 781153 26 348862 27 797738 18 123305 19 047456 1

3-14 123442_1216

RS Steering Box Assembly

7

1

33

2

6

9

325

5

3

4

8

7

4

123442_1216 3-15

RS Steering Box Assembly


STEERING ARMNT .375-16 G5 NLFW .379 X .813 X .063CS .375-16 X 1.75 HX G5BUSHINGSS .500-13 X 2.00 SH ZYSTEERLEVER BUSHINGLS STEERING BOXGM .750 X .188 X 1.00 X .12

NOTES:

DESCRIPTION

1 113578 22 086660 33 767954 64 705178 35 781153 26 797738 17 348862 28 123305 19 047456 1

3-16 123442_1216

Brake

STEERINGARM

6

1

2

5

34

8

9

1012

1719

18

4

20

21

14

4

2

3

12

15

412

13

2

2

3

4

7

8

20

8 4

123442_1216 3-17

Brake


CS .375-16 X 5.5 GR5 ZNFW .379 X .813 X .063NT .312-24 HX G5 NLFW .343 X .687 X .051/.080HBRAKE ROD ASSEMBLYCS .375-16 X 1.75 HX G5FW .406 X .75 X .25 ZNYCNT .375-16 HX G5 NLBRAKE LINK TURNBUCKLELS BRAKE BELLCRANKRS BRAKE BELLCRANK (NOT SHOWN)BUSHINGNT .312-18 HX G5CS .375-16 X 1.50 HX G5LS BRAKE ARMRS BRAKE ARM (NOT SHOWN)BRAKE ASSEMBLYCS .312-18 X 1.00 HX G5CS .312-18 X .75 HX G8 FLKHUB ASSEMBLY (WITH STUDS)STUD, WHEEL LUG 1/2-20

NOTES:

1. Included with the wheel motor.2. Torque to 200 ft-lbs.3. Torque to 25–28 ft-lbs.4. Do not torque; the nut should be snug but allow the brake bellcrank to

pivot freely.

DESCRIPTION

1 748913 22 767954 123 023655 44 768523 165 781583 26 705178 27 073858 28 086660 69 350397 210 123435 111 123434 112 765339 413 034272 414 080655 215 123432 116 123433 117 602383 218 036236 419 604461 820 602384 221 601085 10

3-18 123442_1216

123442_1216 4-1

Section 4

Wheel & Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Front Tire Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Drive Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

4-2 123442_1216

Wheel & Tire

1

1

3

4

5

7

8

2

7

10

6

9

123442_1216 4-3

Wheel & Tire


TIRE/WHEEL ASSEMBLY 24 X 9.5-12 (52"/54" MOWERS)TIRE/WHEEL ASSEMBLY 24 X 12-12 (60"/72" MOWERS)WHEEL NUTCS .500-13 X 1.25 HX G5FW .515 X 1.65 X .125 HD ZYO-RING, SAE-14DUST CAPBEARINGSPACER 1.07 X 1.312 X 2.79DISC BEARINGFRONT TIRE ASSEMBLY

NOTES:

1. Torque to 65–75 ft-lbs.

DESCRIPTION

1 604106 2604108 2

2 061077 103 705954 24 798603 25 601375 26 603153 27 784223 48 387035 29 603164 210 N/A 1

4-4 123442_1216

Front Tire Assembly

2

3

5

1

3

4

LEFT SIDE SHOWNRIGHT SIDE SIMILAR

6 9

10

86

7

123442_1216 4-5

Front Tire Assembly

NOTES:

INDEX NO. PART NO. QTY. DESCRIPTION

1 113621 1 FORK2 041475 1 CS .750-10 X 9.50 HX ZY3 025296 2 FW .760 X 1.625 X .08 ZNYC4 061101 1 NT .750-10 HX ZY NL5 604898 1 TIRE/WHEEL ASSEMBLY 13 X 6.506 039677 2 BEARING7 019521 1 TIRE VALVE8 782771 1 BEARING SPACER9 604843 1 TIRE, 13 X 6.50-6

10 747832 1 WHEEL 6 X 4.5

4-6 123442_1216

Drive Wheel Breakdown

1

2

3

604106 TIRE/WHEEL ASSEMBLY (52"/54" MOWERS)


TIRE 24 X 9.50-12WHEELVALVE STEM


TIRE 24 X 12-12WHEELVALVE STEM

NOTES:

DESCRIPTION

1 782284 12 604107 13 019521 1

604108 TIRE/WHEEL ASSEMBLY (60"/72" MOWERS)

DESCRIPTION

1 781245 12 604109 13 019521 1

123442_1216 5-1

Section 5

Engine, Kawasaki FX730V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Engine, Kawasaki FX850V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Engine Service Parts, Kawasaki . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

Fuel System, Kawasaki . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12

Engine, Kohler ECV860 EFI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

Engine Service Parts, Kohler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18

Fuel System, Kohler—Without Carbon Canister . . . . . . . . . . . . . . . 5-20

Fuel System, Kohler—With Carbon Canister . . . . . . . . . . . . . . . . . 5-22

Fuel Tank Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26

5-2 123442_1216

Engine, Kawasaki FX730V

2

7

1

1011

11

1214

1516

17

19

20

21

8

18

14

5

34

6

3

9 2

3

13

123442_1216 5-3



KAWASAKI FX730V ENGINECS .375-16 X 1.00 HX G5FW .379 X .813 X .063NT .375-16 FLK G5CLAMPCABLE GUIDECS M8-1.25 X 16 HX FL 10.9MUFFLERCS .375-16 X 1.25 HX G8 P85NT .312-18 HX G5FW .343 SAECLUTCH ANCHORWIRE TIECS .312-18 X 1.0 HX G5PULLEYKEY 1/4 SQ X 1.50 LG(FS)CLUTCHCLUTCH HARNESS PIGTAILFW .453 X 1.12 X .119 HRDCS .437-20 X 2.5 HX G5 P85OIL DRAIN VALVE

NOTES:

1. Supplied with the engine.2. Torque to 30 ft-lbs. Replace (do not reuse) the cap screw if it is removed

or loosened. Use only hand tools to install this fastener.3. Torque to 45–48 ft-lbs. Replace (do not reuse) the cap screw if it is

removed or loosened.4. Torque to 22 ft-lbs.

DESCRIPTION

1 N/A 12 036244 13 767954 54 016899 15 000398 16 113970 17 720516 38 604250 19 602580 410 034272 211 768523 512 113946 113 000331 414 036236 215 606471 116 212076 117 606404 118 791251 119 602680 120 785659 121 796524 1

5-4 123442_1216


22

25

2627

7

RED/PUR40A FUSE

RED/BLK

24

11

23

13

29

28

5YEL/BLK

5

5

BLK

5

55

26

A

6

B

13

13

1

30

123442_1216 5-5



FAN CAPNEGATIVE BATTERY CABLELW .325 INT-EXT TOOTHPOSITIVE BATTERY CABLEHOSE CLAMP1/4" FUEL LINE3/16" HOSE CLAMP3/16" VAPOR LINEWIRE HARNESS

NOTES:

5. Part of the wire harness.6. Part of the Fuel Assembly.

DESCRIPTION

22 789131 123 796219 124 029876 125 744276 126 000323 227 015818 16.5"28 603112 129 603326 23"30 604430 1

FUEL & VAPOR LINE LENGTHS

16.5" VALVE TO FILTER (FUEL)

23" TEE TO ENGINE (VAPOR)

A

B

5-6 123442_1216

Engine, Kawasaki FX850V2

3

1

5

6

7

88

9 11

1213

14

16

17

18

4

15

2

3

1

4

10

123442_1216 5-7



KAWASAKI FX850V ENGINEAIR FILTER INDICATORELBOW STREET FITTINGMUFFLERFW .379 X .813 X .063CS .375-16 X 1.25 HX G8 P85NT .312-18 HX G5FW .343 X .687 X .051/.080HCLUTCH ANCHORWIRE TIECS .312-18 X 1.00 HX G5ENGINE PULLEYKEY 1/4 SQ X 1.50 LGCLUTCH KITCLUTCH HARNESS PIGTAILFW .453 X 1.12 X .119 HRDCS .437-20 X 2.50 HX G5 P85OIL DRAIN VALVE

NOTES:

1. Supplied with the engine.2. Torque to 30 ft-lbs. Replace (do not reuse) the cap screw if it is removed

or loosened. Use only hand tools to install this fastener.3. Torque to 45–48 ft-lbs. Replace (do not reuse) the cap screw if it is

removed or loosened.4. Torque to 22 ft-lbs.

DESCRIPTION

1 N/A 12 788943 13 601216 14 603012 15 767954 46 602580 47 034272 28 768523 59 113946 110 000331 411 036236 212 606471 113 212076 114 606404K 115 791251 116 602680 117 785659 118 796524 1

5-8 123442_1216


1923

24

25

21

PUR

RED/PUR40A FUSE

RED/BLK

20

8

22

10 26

27

10

A

B

5YEL/BLK

5

5

5

5

5

5

5BLK

6

5

123442_1216 5-9



FAN CAPCS M8 X 1.25 X 16 HX FL 10.9NEGATIVE BATTERY CABLELW .325 INT-EXT TOOTHPOSITIVE BATTERY CABLEHOSE CLAMP1/4" FUEL LINE3/16" VAPOR LINE3/16" HOSE CLAMP

NOTES:

5. Part of the wire harness.6. Part of the Fuel Assembly.

DESCRIPTION

19 789131 120 720516 121 796219 122 029876 123 744276 124 000323 225 015818 16.5"26 603326 32"27 603112 1


16.5" VALVE TO ENGINE (FUEL)


A

B

5-10 123442_1216

Engine Service Parts, Kawasaki

2

1

3

4

5


AIR CLEANER ELEMENTSAFETY AIR FILTER ELEMENTIN-LINE FUEL FILTERVACUATOR VALVEOIL FILTER (FX730V)OIL FILTER (FX850V)

NOTES:

DESCRIPTION

1 785261 12 785279 13 068478 14 763318 15 602581 1

603138 1

123442_1216 5-11


5-12 123442_1216

Fuel System, Kawasaki

A

1

2

4

5

56

5

5

10 8

4

49

9

12

13

1416

17

11

12

14 1313

17

1112

1

3

19

18

20

21

19 18

1819

B

C

G

1

1

1

2

D

4

11

F7

E7

6

16

15

123442_1216 5-13

Fuel System, Kawasaki


RATCHETING GAS CAP, 3.5"LS FUEL TANKRS FUEL TANKHOSE CLAMP3/16" VAPOR LINE3/16" PLASTIC TEE1/4" FUEL LINEFUEL LINE THERMAL SHIELDFUEL VALVE 3-WAYVAPOR SYSTEM FILTERFW .406 X 1.00 X .12 HRD ZCS .375-16 X .75 HX G5CS .312-18 X 1.00 HX G5FW .343 X .687 X .051/.080HFW .379 X .813 X .063LOOP CLAMPNT .312-18 HX FLKCS .250-20 X .50 HX G5FW .281 X .625 X .066TANK COVERTANK COVERWIRE TIE (NOT SHOWN)

NOTES:

1. Torque to 16 ft-lbs.2. Part of the wire harness.

DESCRIPTION

1 603807 22 606434 13 606433 14 000323 45 603326 71.5"6 604281 27 015818 67"8 605215 27"9 745059 110 604323 111 712919 1012 055822 1013 036236 314 768523 215 767954 116 043570 417 016832 318 055947 419 768515 420 123182 121 123181 122 000331 2


19" LEFT TANK TO TEE (VAPOR)

24" TEE TO TEE (VAPOR)

22" RIGHT TANK TO TEE (VAPOR)

6.5" TEE TO FILTER (VAPOR)

23" LEFT TANK TO VALVE (FUEL)

44" RIGHT TANK TO VALVE (FUEL)

27" FUEL LINE THERMAL SHIELD

A

BCD

E

F

G

5-14 123442_1216

Engine, Kohler ECV860 EFI

1

6

77

8 9

1110

12

15

16

3

13

2

3

4

5

4

14

2

2

15

123442_1216 5-15



KOHLER ECV860 EFI ENGINECS M8-1.25 X 16 HX FL10.9MUFFLERFW .379 X .813 X .063CS .375-16 X 1.25 HX G8 P85NT .312-18 HX G5FW .343 X .687 X .051/.080HCLUTCH ANCHORCS .312-18 X 1.00 HX G5ENGINE PULLEYKEY 1/4 SQ X 1.50 LGCLUTCH KITCLUTCH HARNESS PIGTAILWIRE TIEFW .453 X 1.12 X .119 HRDCS .437-20 X 2.50 HX G5 P85

NOTES:

1. Supplied with the engine.2. Torque to 12 ft-lbs plus 60° rotation of the cap screw head. Replace (do not

reuse) the cap screw if it is removed or loosened. Use only hand tools to install this fastener.

3. Torque to 45–48 ft-lbs. Replace (do not reuse) the cap screw if it is removed or loosened.

4. Torque to 20 ft-lbs.5. Torque to 30 ft-lbs.

DESCRIPTION

1 N/A 12 720516 33 605828 14 767954 45 602580 46 034272 27 768523 58 113946 19 036236 210 606471 111 212076 112 606404K 113 791251 114 000331 315 602680 116 785659 1

5-16 123442_1216


17

20

23

2 RED/PUR40A FUSE

RED/BLK

18

719

14

24

21

B

C

6 6

6

66

7

6SIX PINCONNECTOR

6

22A

7

7

14

123442_1216 5-17



FAN CAPNEGATIVE BATTERY CABLELW .325 INT-EXT TOOTHPOSITIVE BATTERY CABLEHOSE CLAMP1/4" FUEL LINEFUEL LINE THERMAL SHIELD3/16" VAPOR LINE

NOTES:

6. Part of the wire harness.7. Part of the Fuel System.

DESCRIPTION

17 789131 118 744284 119 029876 120 744276 121 000323 222 015818 16.5"23 605215 15.5"24 603326 17"


16.5" VALVE TO ENGINE (FUEL)

15.5" VALVE TO ENGINE (FUEL LINE THERMAL SHIELD)


A

B

C

5-18 123442_1216

Engine Service Parts, Kohler

21

3

4

5


AIR FILTERSAFETY AIR FILTER ELEMENTIN-LINE FUEL FILTEROIL FILTEROIL DRAIN VALVE

NOTES:

DESCRIPTION

1 602587 12 602586 13 606228 14 704544 15 796672 1

123442_1216 5-19


5-20 123442_1216

Fuel System, Kohler—Without Carbon Canister

A1

2

4

5

6

56

5

510

8

49

912

1617 11

12

14

13

13

17

11

12

1

3

1918

20

21

19

18

18

19

B

C

F

G

1

1

1

2

D

4

11

7

E7

H8

1622

22

15

123442_1216 5-21

Fuel System, Kohler—Without Carbon Canister


RATCHETING GAS CAP, 3.5"LS FUEL TANKRS FUEL TANKHOSE CLAMP3/16" VAPOR LINE3/16" PLASTIC TEE1/4" FUEL LINEFUEL LINE THERMAL SHIELDFUEL VALVE 3-WAYVAPOR SYSTEM FILTERFW .406 X 1.00 X .12 HRD ZCS .375-16 X .75 HX G5CS .312-18 X 1.00 HX G5FW .343 X .687 X .051/.080HFW .379 X .813 X .063LOOP CLAMPNT .312-18 HX FLKCS .250-20 X .50 HX G5FW .281 X .625 X .066FUEL LINE COVERFUEL SENDER COVERWIRE TIE

NOTES:


DESCRIPTION

1 603807 22 606434 13 606433 14 000323 45 603326 70.5"6 604281 27 015818 67"8 605215 65"9 745059 110 604323 111 712919 1012 055822 1013 036236 314 768523 315 767954 116 043570 417 016832 318 055947 419 768515 420 123182 121 123181 122 000331 2


35" LEFT TANK TO CENTER TEE (VAPOR)

7" RIGHT TEE TO CENTER TEE (VAPOR)

22" RIGHT TANK TO TEE (VAPOR)

6.5" TEE TO FILTER (VAPOR)

23" LEFT TANK TO VALVE (FUEL)

44" RIGHT TANK TO VALVE (FUEL)



A

BCD

EFG

H

5-22 123442_1216

Fuel System, Kohler—With Carbon Canister

1

1

4

7

5C

5D

6 B6A

7

13

14

8

9

11

11

12

112

9

814

13

2

3

13

14

15

161615

15

16

2

4

15

17

18

1

10

123442_1216 5-23



RATCHETING GAS CAP, 3.5"LS FUEL TANKRS FUEL TANKHOSE CLAMPFUEL LINE THERMAL SHIELD1/4" FUEL LINEFUEL VALVE 3-WAYCS .312-18 X 1.00 HX G5FW .343 X .687 X .051/.080HFW .379 X .0813 X .063LOOP CLAMPNT .312-18 HX FLKFW .406 X 1.00 X .12 HRD ZCS .375-16 X .75 HX G5CS .250-20 X .50 HX G5FW .281 X .625 X .066FUEL LINES COVERFUEL SENDER COVERWIRE TIE

NOTES:


DESCRIPTION

1 603807 22 606434 13 606433 14 000323 45 605215 65"6 015818 67"7 745059 18 036236 39 768523 1010 767954 111 043570 412 016832 713 712919 1014 055822 1015 055947 416 768515 417 123182 118 123181 119 000331 5

FUEL LINE LENGTHS

23" LS TANK TO VALVE (FUEL)

44" RS TANK TO VALVE (FUEL)

22" LS TANK TO VALVE (FUEL LINE THERMAL SHIELD)

43" RS TANK TO VALVE (FUEL LINE THERMAL SHIELD)

A

B

C

D

5-24 123442_1216

Fuel System, Kohler—With Carbon Canister20

9

22

3

2112

3

12

22

9

23

21

9

24

20

22

13

19 25 E

19

1925 F

25G 25 H

26

FRONT OFMOWER

27

123442_1216 5-25


INDEX NO. PART NO. QTY

CARBON CANISTER3.0" CUSHIONED CLAMPCS .312-18 X .75 HX G5CABLE SUPPORTNT .312-18 HX G53/16" VAPOR LINE3/16" PLASTIC TEEVACUUM BREAKER FILTER

NOTES:

3. Part of the Instrument Panel Assembly.

DESCRIPTION

20 604314 221 602980 422 034280 623 123179 124 034272 225 603326 96"26 604281 127 603161 1

VAPOR LINE LENGTHS

14" RIGHT CARBON CANISTER TO TEE

29" RIGHT TANK TO CARBON CANISTER

21" LEFT CARBON CANISTER TO TEE

32" LEFT TANK TO CARBON CANISTER

E

F

G

H

6

2

3

4

1

5

2

4

3

6

5

7

5-26 123442_1216

Fuel Tank Service Parts


RS FUEL TANKFUEL GAUGEFUEL GROMMETVENT FITTINGGROMMETSUCTION HOSE ASSY 19.5"LS FUEL TANK

NOTES:

DESCRIPTION

1 606433 12 603888 23 605648 24 604287 25 604200 46 605159 27 606434 1

123442_1216 6-1

Section 6

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Instrument Panel, Kawasaki . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

Instrument Panel, Kohler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

6-2 123442_1216

Battery1

2

3

45

NEGATIVEBATTERYCABLE

6

7

8

48

BATTERY

POSITIVEBATTERYCABLE4

5

9

1113

1211

11

14

11 13

101

3

123442_1216 6-3

Battery


CS .250-20 X 2.75 HX G5CS .250-20 X 6.50 HX G5FW .281 X .625 X .066LW .250 INT-EXT TOOTH ZNT .250-20 HX G5RED BATTERY CABLE BOOTTIE DOWN STRAPCS .250-20 X .75 HX G5WIRE TIECABLE SUPPORTFW .343 X .687 X .051/.080HCS .312-18 X 1.00 HX G5NT .312-18 HX G5CS .312-18 X .75 HX G5

NOTES:

1. Do not connect the negative battery cable to the battery until ready to start the engine.

DESCRIPTION

1 794156 12 601930 13 768515 24 029868 45 024927 26 771428 17 604178 18 055939 29 000331 410 123179 111 768523 612 036236 113 034272 314 034280 2

6-4 123442_1216

Instrument Panel, Kawasaki

1

43

2

14

16

18

19

15

17

20

2122

233

224

25

26

22

21

7 8

98

10

138

11

12

2

2

11

9

8

10

AUXILIARYCONNECTION

3

YEL

ORG

5 6

20A10A FUSES

28

27

1

11

123442_1216 6-5

Instrument Panel, Kawasaki


WIRE HARNESSCS .250-20 X .50 HX G5FW .281 X .625 X .066WIRE TIEINSTRUMENT PANEL DECALINSTRUMENT PANEL (WITH DECAL)CS .312-18 X .75 HX G5FW .343 X .687 X .051/.080HLOOP CLAMPNT .312-18 HX G5WIRE TIEPUSH BUTTON MOUNTCS .312-18 X 1.00 HX G5PTO SWITCHFUEL DISPLAY/HOUR METERKNOBRED INDICATOR LIGHTCB 10-24 X .500 ZYNCCHOKE CABLEKEY ASSEMBLYIGNITION SWITCHNT #10-24 HX NL ZNRELAY CONTROL MODULECS 10-24 X .75 HX FLK ZNTHROTTLE CABLEFW .219 X .50 X .048CLUTCH CONNECTOR REPAIR KITFUSE HOLDER

NOTES:

1. Part of the wire harness.2. Part of the Battery Assembly.3. Part of the Fuel Assembly.

DESCRIPTION

1 604241 12 055947 43 768515 44 000430 15 606466 16 553845 17 034280 18 768523 49 043570 3

10 034272 211 000331 512 604307 113 036236 114 776476 115 606068 116 603523 117 712257 118 601098 219 786657 120 785808 121 045898 122 059832 423 604373 124 063198 225 603475 126 704932 227 114052 128 601047 1

6-6 123442_1216

Instrument Panel, Kohler

1

43

2

1416

18

15

19

2021

22

32 24

25

21

20

78

9 8 10

138

11

9

810

AUXILIARYCONNECTION

YEL/BLKORG

56

20A10A FUSES

26

27

1

11

17

2

12

2

23

3

YEL/BLUORG

123442_1216 6-7

Instrument Panel, Kohler


WIRE HARNESSCS .250-20 X .50 HX G5FW .281 X .625 X .066WIRE TIEINSTRUMENT PANEL DECALINSTRUMENT PANEL (WITH DECAL)CS .312-18 X .75 HX G5FW .343 X .687 X .051/.080HLOOP CLAMPNT .312-18 HX G5WIRE TIEPUSH BUTTON MOUNTCS .312-18 X 1.00 HX G5PTO SWITCHFUEL DISPLAY/HOUR METERKNOBRED INDICATOR LIGHTCB 10-24 X .500 ZYNCKEY ASSEMBLYIGNITION SWITCHNT #10-24 HX NL ZNRELAY CONTROL MODULECS 10-24 X .75 HX FLK ZNTHROTTLE CABLEFW .219 X .50 X .048FUSE HOLDERCLUTCH CONNECTOR REPAIR KIT

NOTES:

1. Part of the wire harness.2. Part of the Battery Assembly.3. Part of the Fuel Assembly.

DESCRIPTION

1 606165 12 055947 43 768515 44 000430 15 606467 16 553846 17 034280 18 768523 49 043570 310 034272 211 000331 512 604307 113 036236 114 776476 115 606068 116 603523 117 712257 218 601098 219 785808 120 045898 121 059832 422 604373 123 063198 224 603847 125 704932 226 601047 127 114052 1

6-8 123442_1216

123442_1216 7-1

Section 7

52" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

52" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

52" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

54" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10

54" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12

54" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14

60" Side Discharge Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18

60" Side Discharge Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . 7-20

60" Side Discharge Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22

60" Rear Discharge Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26

60" Rear Discharge Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . 7-28

60" Rear Discharge Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-30

54"/60" Rear Discharge Deck Dust Shield. . . . . . . . . . . . . . . . . . . . 7-34

72" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-36

72" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-38

72" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-40

Deck Lift. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-44

7-2 123442_1216

52" Service Deck

1

2

2

3

4

5

6


52" DECK (WITH DECALS)CN .312-18 X .20 MAX THKDECK DANGERS DECAL52" DECK ID DECALDANGER/CHUTE DECALBELT ROUTING DECAL

NOTES:

DESCRIPTION

1 553618 12 601069 43 604222 14 785535 15 604221 16 781419 1

123442_1216 7-3


7-4 123442_1216

52" Deck Pulleys & Spindles

1

1

9

1

10

5

15

14

16

14

17

21

1918

8 7

2

3

4

4

3

12

11

36

13

3

5

20

1

123442_1216 7-5



CS .625-11 X 1.75 HX G5FW .625 X 1.00 X .134BELT GUIDEIDLER DUST SHIELD SMIDLER 6.0" RIVETEDDECK IDLER SLIDETENSION SPRINGCHAIN, 13 LINKWN .312-18 ZNUHMW IDLER SLIDECS .625-11 X 2.50 HX G5IDLER DUST SHIELD LGIDLER 8.0" RIVETEDCS .500-13 X 1.25 HX G5CW .550 X 2.25 X .305 BLKB-SEC 5.44 EOD PULLEYFW .531 X 1.063 X .175CS .312-18 X .625 BH ZN KEY 1/4 SQ X 1.00FW 1.030 X 1.50 X .134BLADE SPINDLE CW

NOTES:


DESCRIPTION

1 025007 22 028118 53 606460 14 602935 25 602821 26 350884 17 781302 18 259812 19 603023 410 602936 211 025015 112 602963 113 602838 114 705954 1515 752386 316 798967 317 767962 1218 603022 419 212472 320 045765 321 604255 3

7-6 123442_1216

52" Deck

1

1

6

7

8

4

2

3 22

2

5

4

10

9

11

1312 14

154

14

16

13

20

17

1819 2

FRONT OFMOWER

123442_1216 7-7

52" Deck


RS PULLEY COVERKNOB 5/16-18 X 3/4"LS PULLEY COVERNT .375-16 HX G5 NLBELT, B 156.00" ELTORSION SPRINGCHUTE SPRING RETAINERCHUTE PINDISCHARGE CHUTE BRACKETFW .406 X 1.00 X .06 ZNYCDISCHARGE CHUTEBOTTOM DISCHARGE CHUTE BRACKETCB .375-16 X 1.00 G5 ZNYGREASE FITTING STRAIGHTFW .379 X .813 X .063PUSHERDECK BUMPERFW .344 X 1.00 X .06 ZNYCNT .312-18 HX NL JAM G2 ZNCB .312-18 X .75 FUL ZN

NOTES:

1. Do not torque; the discharge chute must pivot freely.2. Torque to 3–6 ft-lbs.

DESCRIPTION

1 124095 12 792002 43 124094 14 086660 105 602077 16 606192 17 606166 18 605936 19 123039 110 076422 311 605916 112 122148 113 025395 914 015495 215 767954 616 124086 117 605376 118 079210 219 604251 220 016253 2

7-8 123442_1216

52" Deck

21

24

2223

29

30

313

2627

28

2425

25

123442_1216 7-9

52" Deck


CB .500-13 X 7.50 STD ZNSPACER 5.73 PLASTIC WHEELFW .531 X 1.063 X .175NT .500-13 HX G5 ZNYCSPACER 3.22 PLASTIC WHEELCB .500-13 X 5.00 ZNYCBLADE, 17.86"-H-F-CWBLADE, 17.86"-MUL-F-CWBLADE, 17.86"-GAT-F-CWCW .631 X 2.25 X .187 PNTCS .625-11 X 1.25 HX G5 Z

NOTES:

3. Torque to 118 ft-lbs.

DESCRIPTION

21 602338 122 602344 123 602341 124 767962 325 008193 326 602345 227 602263 228 603049 229 787721 3

794198 3785436 3

30 782474 331 781872 3

7-10 123442_1216

54" Service Deck1

2

3

5

4

2

4


54" DECK (WITH DECALS)RUBBER FLAP DECALBELT ROUTING DECALDANGER/OBJECTS DECAL54" DECK ID DECAL

NOTES:

DESCRIPTION

1 553684 12 603391 23 781419 14 604222 25 799171 1

123442_1216 7-11


7-12 123442_1216

54" Deck Pulleys & Spindles1

2

3

4

5

29 10

11

67

8

12

13

14

17

1816

12

18

1

2

4

5

2

19

2

20

21

22

15

1

1

FRONT OFMOWER

1

123442_1216 7-13



CS .625-11 X 1.75 HX G5FW .625 X 1.00 X .134BELT GUIDEIDLER DUST SHIELD SMIDLER 6.0" RIVETEDCS .312-18 X .75 HX G5FW .340 X .675 X .035 ZNUHMW IDLER SLIDEDECK IDLER SLIDETENSION SPRINGCHAIN, 21 LINKCS .500-13 X 1.25 HX G5CW .550 X 2.25 X .305 BLKKEY 1/4 SQ X 1.00DECK DRIVE PULLEYFW 1.030 X 1.50 X .134CS .500-13 X 1.75 HX G5FW .531 X 1.063 X .175CS .625-11 X 2.50 HX G5IDLER DUST SHIELD LGIDLER 8.0" RIVETEDBLADE SPINDLE CW

NOTES:

1. Torque to 63-73 ft-lbs.

DESCRIPTION

1 025007 22 028118 53 606460 14 602935 25 602821 26 034280 47 604252 48 602936 29 350884 110 781302 111 373191 112 705954 913 752386 314 212472 315 798967 316 045765 317 017616 618 767962 1219 025015 120 602963 121 602838 122 604255 3

7-14 123442_1216

54" Deck

5

4

2

3

3

6

3

7

9

19

1314

13

9

1017

11

5

1

3

6

7

12

11

10

1214

18

1116

15

8

8

1

1

123442_1216 7-15

54" Deck


RS PULLEY COVERLS PULLEY COVERKNOB 5/16-18 X 3/4"BELT B 158.5 ELDECK BUMPERFW .344 X 1.00 X .06 ZNYCNT .312-18 HX NL JAM G2 ZNCN .312-18 X .20 MAX THKCB .312-18 X .75 FUL ZNNT .375-16 G5 NLFW .379 X .813 X .063CLAMPRUBBER FLAPCB .375-16 X 1.00 G5 ZNYGREASE FITTING STRAIGHTCS .375-16 X .75 HX G5CB .375-16 X .75 STD ZNNT .375-16 FLK G5PUSHER

NOTES:


DESCRIPTION

1 123531 12 123532 13 792002 44 605510 15 605376 26 079210 47 604251 48 601069 49 016253 410 086660 411 767954 712 123534 213 606598 214 025395 415 015495 216 055822 317 011320 318 016899 319 123396 1

7-16 123442_1216

54" Deck

21

20

31

28 29

26

2223

33

32

25 24

27

2223

22

30

28

22

30

2

123442_1216 7-17

54" Deck


PLASTIC WHEELSPACER 5.73 FW .531 X 1.063 X .175NT .500-13 HX G5 ZNYCCB .500-13 X 7.50 STD ZNSPACER 3.22 PLASTIC WHEELCB .500-13 X 5.00 ZNYCCUT-OFFMIDDLE CUT-OFFNT .500-13 NLBLADE, 18.50"-L-F-CWBLADE, 18.50"-MUL-F-CWBLADE, 18.50"-GAT-F-CWCW .631 X 2.25 X .187CS .625-11 X 1.25 HX G5

NOTES:


DESCRIPTION

20 602341 121 602344 122 767962 923 008193 324 602338 125 602345 226 602263 227 603049 228 123512 229 123513 130 781567 631 601124 3

797704 3797712 3

32 782474 333 781872 3

7-18 123442_1216

60" Side Discharge Service Deck

1

2

3

4

5

6

6


DECK (WITH DECALS)BELT ROUTING DECALDANGER/CHUTE DECAL60" SD DECK ID DECALDANGER/OBJECTS DECALCN .312-16 X .20 MAX THK

NOTES:

DESCRIPTION

1 553619 12 781419 13 604221 14 786277 15 604222 16 601069 4

123442_1216 7-19


7-20 123442_1216

60" Side Discharge Deck Pulleys & Spindles1

2

3

4

5

2 6 7 8

9

10

1

2

4

5

2

11

12

13

11

15

16

2

17

18

19

20

21

14

1

1

FRONT OFMOWER

123442_1216 7-21

60" Side Discharge Deck Pulleys & Spindles


CS .625-11 X 1.75 HX G5FW .625 X 1.00 X .134BELT GUIDEIDLER DUST SHIELD SMIDLER 6.0" RIVETEDDECK IDLER SLIDETENSION SPRINGCHAIN, 21 LINKWN .312-18 ZNUHMW IDLER SLIDECS .500-13 X 1.25 HX G5CW .550 X 2.25 X .305 BLKKEY 1/4 SQ X 1.00DECK DRIVE PULLEYFW .531 X 1.063 X .175CS .625-11 X 2.50 HX G5IDLER DUST SHIELD LGIDLER 8.0" RIVETEDCS .312-18 X .625 BH ZN FW 1.030 X 1.50 X .134BLADE SPINDLE CW

NOTES:


DESCRIPTION

1 025007 22 028118 53 606460 14 602935 25 602821 26 350884 17 781302 18 373191 19 603023 410 602936 211 705954 1512 752386 313 212472 314 770842 315 767962 1216 025015 117 602963 118 602838 119 603022 420 045765 321 604255 3

7-22 123442_1216

60" Side Discharge Deck

1

1

6

7

8

4

2

3 22

2

5

4

10

9

11

13

1214

15 4

14

16

13

20

17

1819 2

FRONT OFMOWER

123442_1216 7-23



RS PULLEY COVERKNOB 5/16-18 X 3/4"LS PULLEY COVERNT .375-16 HX G5 NLBELT, B 167.3" ELTORSION SPRINGCHUTE SPRING RETAINERCHUTE PINDISCHARGE CHUTE BRACKETFW .406 X 1.00 X .06 ZNYCDISCHARGE CHUTEBOTTOM DISCHARGE CHUTE BRACKETCB .375-16 X 1.00 G5 ZNYGREASE FITTING STRAIGHTFW .379 X .813 X .063PUSHERDECK BUMPERFW .344 X 1.00 X .06 ZNYCNT .312-18 HX NL JAM G2 ZNCB .312-18 X .75 FUL ZN

NOTES:


DESCRIPTION

1 124079 12 792002 43 124078 14 086660 105 600929 16 606192 17 606166 18 605936 19 123039 110 076422 311 605916 112 122148 113 025395 914 015495 215 767954 616 124086 117 605376 118 079210 219 604251 220 016253 2

7-24 123442_1216


21222324

25

29

30

313

2627

28

22

21

123442_1216 7-25



NT .500-13 HX G5 ZNYCFW .531 X 1.063 X .175SPACER 5.73 PLASTIC WHEELCB .500-13 X 7.50 STD ZNSPACER 3.22 PLASTIC WHEELCB .500-13 X 5.00 ZNYCBLADE, F20.50"-H-F-CWBLADE, 20.50"-MUL-F-CWCW .631 X 2.25 X .187 PNTCS .625-11 X 1.25 HX G5 Z

NOTES:


DESCRIPTION

21 008193 322 767962 323 602344 124 602341 125 602338 126 602345 227 602263 228 603049 229 794685 3

794214 330 782474 331 781872 3

7-26 123442_1216

60" Rear Discharge Service Deck1

2

3

4

5

2

4


60" DECK (WITH DECALS)RUBBER FLAP DECALBELT ROUTING DECALDANGER/OBJECTS DECAL60" DECK ID DECAL

NOTES:

DESCRIPTION

1 553684 12 603391 23 781419 14 604222 25 786277 1

123442_1216 7-27


7-28 123442_1216

60" Rear Discharge Deck Pulleys & Spindles

1

2

3

4

5

29 10 11

6

7

812

13

14

17

1816

12

18

1

2

4

5

2

19

2

20

21

22

15

1

1

FRONT OFMOWER

1

123442_1216 7-29

60" Rear Discharge Deck Pulleys & Spindles


CS .625-11 X 1.75 HX G5FW .625 X 1.00 X .134BELT GUIDEIDLER DUST SHIELD SMIDLER 6.0" RIVETEDCS .312-18 X .75 HX G5FW .340 X .675 X .035 ZNUHMW IDLER SLIDEDECK IDLER SLIDETENSION SPRINGCHAIN, 21 LINKCS .500-13 X 1.25 HX G5CW .550 X 2.25 X .305 BLKKEY 1/4 SQ X 1.00DECK DRIVE PULLEYFW 1.030 X 1.50 X .134CS .500-13 X 1.75 HX G5FW .531 X 1.063 X .175CS .625-11 X 2.50 HX G5IDLER DUST SHIELD LGIDLER 8.0" RIVETEDBLADE SPINDLE CW

NOTES:

1. Torque to 63-73 ft-lbs.

DESCRIPTION

1 025007 22 028118 53 606460 14 602935 25 602821 26 034280 47 604252 48 602936 29 350884 110 781302 111 373191 112 705954 913 752386 314 212472 315 770842 316 045765 317 017616 618 767962 1219 025015 120 602963 121 602838 122 604255 3

7-30 123442_1216

60" Rear Discharge Deck

5

4

2

3

3

6

3

7

9

19

1314

13

9

1016

11

5

1

3

6

7

12

11

10

12

14

18

1117

15

8

8

1

1

123442_1216 7-31



RS PULLEY COVERLS PULLEY COVERKNOB 5/16-18 X 3/4"BELT, B 171.00" ELDECK BUMPERFW .344 X 1.00 X .06 ZNYCNT .312-18 HX NL JAM G2 ZNCN .312-18 X .20 MAX THKCB .312-18 X .75 FUL ZNNT .375-16 G5 NLFW .379 X .813 X .063CLAMPRUBBER FLAPCB .375-16 X 1.00 G5 ZNYGREASE FITTING STRAIGHTCB .375-16 X .75 STD ZNCS .375-16 X .75 HX G5NT .375-16 FLK G5PUSHER

NOTES:


DESCRIPTION

1 123395 12 123394 13 792002 44 602078 15 605376 26 079210 47 604251 48 601069 49 016253 410 086660 611 767954 912 123508 213 606505 214 025395 615 015495 216 011320 317 055822 318 016899 319 123396 1

7-32 123442_1216


21

20

3228

29

26

2223

33

33

25 24

27

2223

22

31

30

22

31

2

123442_1216 7-33



PLASTIC WHEELSPACER 5.73 FW .531 X 1.063 X .175NT. 500-13 HX G5CB .500-13 X 7.50 STD ZNSPACER 3.22 PLASTIC WHEELCB .500-13 X 5.00 ZNYCRS CUT-OFFMIDDLE CUT-OFFLS CUT-OFFNT .500-13 NLBLADE, F20.50"-L-F-CWBLADE, 20.5"-MUL-F-CWBLADE, 20.5"-GAT-F-CWCW .631 X 2.25 X .187CS .625-11 X 1.25 HX G5

NOTES:


DESCRIPTION

20 602341 121 602344 122 767962 923 008193 324 602338 125 602345 226 602263 227 603049 228 123510 129 123509 130 123511 131 781567 632 600901 3

794214 3794230 3

33 782474 334 781872 3

7-34 123442_1216

54"/60" Rear Discharge Deck Dust Shield1

3

4

9

2

512

2

1

6

7

62

8

8

10

13

11

1112

11

12

12

3

11

1

1211

1211

123442_1216 7-35

54"/60" Rear Discharge Deck Dust Shield


NT .312-18 HX G5 ZY NLFW .343 X .687 X .051/.080HFW .781 X 1.375 X .250 ZNYRS CHUTE BRACKETLS CHUTE BRACKETCS .312-18 X .875 HX G5RUBBER FLAPCB .312-18 X .75 FUL ZNFRONT REAR SHIELDREAR SHIELD SUPPORTFW .406 X 1.00 X .12 HRD ZCS .375-16 X .75 HX G5BACK REAR SHIELD

NOTES:

1. Part of the Deck Lift Assembly.

DESCRIPTION

1 058776 102 768523 163 778399 24 123525 15 123526 16 064014 67 606614 28 016253 49 123528 110 123530 211 712919 812 055822 813 123529 1

7-36 123442_1216

72" Service Deck

2

3

5

4

1

6

6


72" DECK (WITH DECALS)BELT ROUTING DECALDANGER/CHUTE DECAL72" DECK ID DECALDANGER/OBJECTS DECALCN .312-16 X .20 MAX THK

NOTES:

DESCRIPTION

1 553620 12 781419 13 604221 14 786285 15 604222 16 601069 4

123442_1216 7-37


7-38 123442_1216

72" Deck Pulleys & Spindles1

2

4

3

5

2 6 7 89

10

1

2

4

5

2

11

12

13

11

15

16

2

17

18

19

20

21

14

1

1

FRONT OFMOWER

123442_1216 7-39



CS .625-11 X 1.75 HX G5FW .625 X 1.00 X .134BELT GUIDEIDLER DUST SHIELD SMIDLER 6.0" RIVETEDDECK IDLER SLIDETENSION SPRINGCHAIN, 21 LINKWN .312-18 ZNUHMW IDLER SLIDECS .500-13 X 1.25 HX G5CW .550 X 2.25 X .305 BLKKEY 1/4 SQ X 1.00DRIVE PULLEYFW .531 X 1.063 X .175CS .625-11 X 2.50 HX G5IDLER DUST SHIELD LGIDLER 8.0" RIVETEDCS .312-18 X .625 BH ZN FW 1.030 X 1.50 X .134BLADE SPINDLE CW

NOTES:


DESCRIPTION

1 025007 22 028118 53 606460 14 602935 25 602821 26 350884 17 781302 18 373191 19 603023 410 602936 211 705954 1512 752386 313 212472 314 538850 315 767962 1216 025015 117 602963 118 602838 119 603022 420 045765 321 604255 3

7-40 123442_1216

72" Deck

1

1

6

8

4

2

3 22

2

5

910

4

9

1112

16

13

1415 2

7

FRONT OFMOWER

123442_1216 7-41

72" Deck


RS PULLEY COVERKNOB 5/16-18 X 3/4"LS PULLEY COVERNT .375-16 HX G5 NLBELT, B 184.79" ELTORSION SPRINGDISCHARGE CHUTECHUTE PINGREASE FITTING STRAIGHTFW .379 X .813 X .063PUSHERCB .375-16 X 1.00 G5 ZNYDECK BUMPERFW .344 X 1.00 X .06 ZNYCNT .312-18 HX NL JAM G2 ZNCB .312-18 X .75 FUL ZN

NOTES:


DESCRIPTION

1 124093 12 792002 43 124092 14 086660 75 797936 16 602435 17 602891 18 602432 19 015495 210 767954 611 124086 112 025395 613 605376 114 079210 215 604251 216 016253 2

7-42 123442_1216

72" Deck

18192021

22

26

27

283

2324

25

19

18

123442_1216 7-43

72" Deck


NT .500-13 HX G5 ZNYCFW .531 X 1.063 X .175SPACER 5.73 PLASTIC WHEELCB .500-13 X 7.50 STD ZNSPACER 3.22 PLASTIC WHEELCB .500-13 X 5.00 ZNYCBLADE, F23.86"-H-F-CWBLADE, 23.86"-MUL-F-CWCW .631 X 2.25 X .187 PNTCS .625-11 X 1.25 HX G5 Z

NOTES:


DESCRIPTION

18 008193 319 767962 320 602344 121 602341 122 602338 123 602345 224 602263 225 603049 226 795260 3

793398 327 782474 328 781872 3

7-44 123442_1216

Deck Lift

21

3

48

9

10 4

11

12

3

6

313

5

25

7

6

16

19

17

18

13 15

20

22

21

2324

24

28

26 2930

30

25

27

3132 27

14

25

31

27

18

35

34

33

3318

2527

2832

RIGHT SIDE

LEFT SIDE

123442_1216 7-45

Deck Lift


NT .375-16 G5 NLFW .379 X .813 X .063FW .516 X .875 X .09 ZNYCLATCH ARMNT .375-16 HX G5CB .375-16 X 1.00 G5 ZNYDECK HEIGHT DECALLATCH SPACERCUT HEIGHT INDICATOR (WITH DECAL)SPACERDECK HEIGHT STOP PINCB .375-16 X 3.500 FUL ZCP .156D X 1.00 LG HML ZCE .500 X 3.50 .156 X 3.34CE .500 X 1.50 .150 X 1.32DECK LIFT SLIDERCS .500-13 X 1.50 HX G5FW .500 X 1.06 X .090 SAEDECK HEIGHT LINKCB .50-13 X 2.00 STD ZNLINK SPACERDECK LIFT LINKNT .563-18 NLGCDECK LEVEL SPACERNT .500-13 NLNT .750-10 HX ZY NLFW .531 X 1.063 X .175FW .760 X 1.625 X .08CS .750-10 X 3.50 HX G5DECK LEVEL PIVOTCS .500-13 X 2.25 HX G8DECK LEVEL ROD ENDNT .500-13 HX G5 ZNYCEB .500-13 X 3.00 FUL THDSPRING

NOTES:

DESCRIPTION

1 086660 12 767954 53 718288 44 122993 25 054502 46 025395 47 606452 18 117489 19 553841 1

10 604075 111 604076 112 041848 113 017251 314 025965 215 068056 116 604069 117 074252 118 004168 519 122994 120 604253 221 122996 122 122987 123 606316 424 606292 425 781567 626 061101 227 767962 1028 025296 429 789115 230 606291 431 761544 432 606290 433 008193 434 606478 235 606454 2

7-46 123442_1216

Deck Lift

25

23

24

27

25

30

29 28

26

31

32

2732

31

LEFT SIDE

123442_1216 8-1

Section 8

Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

Seat Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4

ROPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

8-2 123442_1216

Seat

1

3104

7

1112

1315

14

16

17

26

27

19

2223

21

24

15

25

1715

7

15

24

9

1

1

28

18

17

15

18

15

2

5

6

5

30

8

20

29

2

123442_1216 8-3

Seat


SEATCB .312-18 X .75 FUL ZNLATCH ASSEMBLYBATTERY WARNINGS DECALFW .343 X .687 X .051/.080HNT .312-18 HX G5WIRE TIESEAT PAN (WITH DECALS & INSTALLATION KIT)LEVEL FUEL FILL DECALARMREST WARNING DECALFW .344 X 1.00 X .12 HRD ZNT .312-18 X 1.00 X .12 HRD ZFIBER WASHERSEAT PAN STOPFW .379 X .813 X .063CS .375-16 X 1.00 HX G5NT .375-16 HX G5 NLCS .375-16 X 1.25 HX G5VIBRATION MOUNTFUEL INDICATOR DECALLS STEERING DECALLS FRAME COVER (WITH DECALS)PUMP BELT WARNING DECALCN .312-18 X .20 MAX THKNT .375-16 HX G5RS FRAME COVER (WITH DECAL)RS STEERING DECALFLOOR PANCS .312-18 X 1.00 HX G5CS .312-18 X .75 HX G5

NOTES:

1. Do not torque; the seat pan and seat pan stop must pivot freely.2. Torque to 17 ft-lbs.

DESCRIPTION

1 606474 12 016253 23 605907 14 601815 15 768523 76 034272 27 000331 38 550815 19 605688 1

10 785188 111 712927 412 058776 413 724716 214 350421 115 767954 1016 036244 117 086660 418 052860 319 601650 220 791848 121 785139 122 550823 123 600899 124 601069 525 054502 226 550824 127 785220 128 606482 129 036236 330 034280 2

8-4 123442_1216

Seat Service Parts13

4

6

5

3

42

7


SEAT BACK COVERSEAT BOTTOM COVERARM REST (PAIR)SEAT BELT (SET)SLIDEISO MOUNTSEAT SWITCH

NOTES:

DESCRIPTION

1 606572 12 606571 13 605615 14 604945 15 606570 16 606569 47 793315 1

123442_1216 8-5


8-6 123442_1216

ROPS

1

4 5

5

6

2

1

3

123442_1216 8-7

ROPS


ROPS KITPOLY STOP KITROPS HARDWARE KITCS .500-13 X 3.50 HX G5FW .531 X 1.063 X .175NT .500-13 UNT LK G8 ZN

NOTES:


DESCRIPTION

1 605639 12 605731 23 605638 14 061812 45 767962 86 023317 4

8-8 123442_1216

hustler parts manual - midtn equipment & services · 2017. 10. 24. · 200 south ridge road...

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