htl benelux catalogue
DESCRIPTION
ÂTRANSCRIPT
Together Solving Bolting Problems on a Global Scale
The Bolting Solution ProviderRENTAL - SALES - SERVICES
At HTL, we supply equipment of premium quality and suitability, matching each clients individual needs. Couple this with our expertly trained staff and exceptional product portfolio, makes us the No.1 supplier for all bolting, flange working and bespoke hydraulic requirements.
Not only can HTL supply equipment for both sale and rental, our design and engineering team can also offer unique bespoke solutions for any topside or subsea bolting application, while supplying equipment of premium quality, matching each and every customer’s individual needs and budget.
Known for our unique customer focus, HTL are able to offer a vast array of technical support services, from calibration, servicing, repair to full ECITB training.
What matters to HTL is building lasting relationships, in fact the majority of companies that rent or purchase from HTL become long term customers. This is testament to the importance placed on our approach to customer service.
Why Not Become an Official Partner?
JOIN US TODAY: Unlike other bolting companies, we understand that customer care, service and building lasting relationsips is our number one priority. On a global scale we constantly strive to increase and improve our customer service and we are constantly looking to incorporate this by increasing our “Official Partner” network throughout the world.
Our aim is to develop long term relationships with companies that share our commitment to customer satisfaction and help them to provide leading edge solutions to a wide range of bolting challenges.
If you feel our companies could benefit from a positive partnership, contact us today to discuss.
+ (44)1670 700 000PHONE:
Contact one of our team today
About HTL
4
Subsea Hydraulic Torque Wrenches 36
6
Subsea Tensioners and Pumps 37
HTL Torque Wrench
8
Subsea Double Acting Nutsplitters 38
HTL Ultra Low
10
Subsea Double Acting Hydraulic Pump 38Automatic 4 Port Hydraulic Torque Pump 15
Subsea Hose Reels 39Infinite Hydraulic Torque Pump 16
Subsea Diver Control 39Torque Pump Accessories 17
Subsea JAG Hydraulic Cutting Equipment 4018
Accessories 41
Pistol Type Pneutorque
20
Hydraulic Nut Splitter 42Hand & Industrial Torque Wrenches 22
No-Flog 44
Tensioning Equipment 27
JAG Hydraulic Cutting Equipment 46
SPX Topside Hydraulic Tensioners (SRT) 28
Flange Spreaders 48
SPX Subsea Hydraulic Tensioners (SST) 30
Bespoke Calibration and Test Rigs 50
32
Technical Information 51
Hand Tensioner Pump 33
Subsea Equipment 35
Evotorque
Tensioner Pumps
Contents...
HTL are accredited to the following standards:
23
Manual Torque Multiplier 24
HT3 Hand Torque Multiplier
HTL Square Drive
12
Standard 4 Port Hydraulic Torque Pump 14
SPX Square Drive Torque Wrench
SPX Low Profile Torque Wrench
4 CALL: +31 (0)88 028 48 00
The HTL Hydraulic Torque Wrench with Low Profile LinkAfter two decades of experience in the bolting industry and bringing together their depth and knowledge gained over the years, HTL have come up with the most versatile, innovative, adaptable and dependable hydraulic torque wrench in the world. Regardless of what your bolting job is, HTL have the experience, the knowledge & the tooling to provide you with the right solution. The most innovative torque tooling designed to date, combining unrivalled bolting expertise gained from working for many years in numerous industries, from power generation to the offshore and subsea.
The ‘HTL’ Hydraulic Torque Wrench is unbelievably versatile, ensuring that other manufactures, the likes of ‘Hytorc’, ‘Wren’ and ‘Rapid Torc’ ratchet links are interchangeable with the ‘HTL-W’ power head. Whether you want to use a range of In/Out Sockets for recessed bolts, have bolt protrusion, need to utilise a ratchet link, or you have a height restriction, the ‘HTL-L” Low Profile Hydraulic Torque Wrench link attatchment is highly adaptable and can be used as a solution to all of these problems. A great amount of time has been spent developing and fine tuning this superb tool and it’s robust design combined with the use of high quality material and meticulous workmanship means that for all your bolting problems there can only be one solution!
• Complete range of reaction members to suit all applications
• 360˚ x 180˚ hose swivel to eliminate hose kinking
• Adapt the wrench to suit your application
• Robust design
• Light weight made from the highest grade aircraft alloy
• Quick ratchet link interchangeability
• Only three moving parts for reduced maintenance
• Ratcheting fine tooth design to avoid tool lock on
• Durable, accurate and flexible
• For topside and subsea use
• Calibrated to +/- 3%
• Torque up to 43,000Nm
• CE approved
• Atex approved
• 12 month warranty
• Designed and manufactured in the UK
HTL HYDRAULIC TORQUE WRENCH
5FOR OUR LATEST PRODUCTS & OFFERS VISIT WWW.HTL-BENELUX.COM [email protected]
HTL Wrench Technical Specifications
HTL HYDRAULIC TORQUE WRENCH
Model HTL-L2 HTL-L4 HTL-L8 HTL-L14 HTL-L30
Min TorqueFt-lbs 255 580 1143 2010 4770
Nm 346 786 1549 2725 6466
Max TorqueFt-lbs 1710 3855 8151 13400 31800
Nm 2318 5226 11049 18165 43108
Weight Kg 0.93 1.86 3.22 5.12 11.28
LInch 7.20 9.76 12.12 14.64 16.02
mm 183 248 308 372 406
AFInch 3/4” - 2 9/16” 1 5/16” - 3 1/8” 1 13/16” - 3 7/8” 2” - 4 5/8” 3 9/16” - 6 1/8”
mm 19-65 32-80 46-100 50-120 90-155
RInch 0.35 0.47 0.59 0.72 0.87
mm 9 12 15 18.5 22
W1Inch 1.26 1.65 2.08 2.48 3.28
mm 31.5 42 52.6 64 85
W2Inch 1.97 2.6 3.23 3.86 5.16
mm 50 65 82 98 131
L W2
AF
R
W1
6 CALL: +31 (0)88 028 48 00
The HTL Ultra-Low LinkAttachmentAfter two decades of experience in the bolting industry and bringing together the depth and knowledge gained over the years, HTL have come up with the most versatile, adaptable and dependable hydraulic torque wrench in the world. Regardless of what your bolting job is, HTL has the experience, the knowledge & the tooling to provide you with the right solution. The most innovative torque tooling designed to date, combining unrivalled bolting expertise gained from working for many years in numerous industries, from power generation to the offshore and subsea.
The ‘HTL-R’ Hydraulic Torque Wrench is unbelievably versatile, ensuring that other manufactures, the likes of ‘Hytorc’, ‘Wren’ and ‘Rapid Torc’s’ ratchet links are interchangeable with the ‘HTL’ Power Head. Designed for the most confined applications, when you can’t utilise standard sockets or low profile ratchet links the HTL “Ultra-Low” fits where no other hydraulic torque wrench will. The “Ultra-Low” slides on to the HTL Wrench and is operated via the wheels rolling around the side face of the flange or casing for either tightening or loosening your nut/bolt. Each size of HTL “Ultra-Low” comes complete with a range of 12 point ring type and open ended spanners and while working with our in-house design team, each spanner link can be modified to suit any application.
• Fits applications where other wrenches won’t go
• Complete range of reaction members to suit all applications
• 360˚ x 180˚ hose swivel eliminates hose kinking
• Adapt wrench to suit your application
• Light weight & made from the highest grade aircraft alloy
• Quick ratchet link interchangeability
• Only three moving parts for reduced maintenance
• Durable, accurate and flexible
• For topside and subsea use
• Calibrated to +/- 3%
• Torque up to 18,000Nm
• CE approved
• Atex approved
• 12 month warranty
• Designed and manufactured in the UK
HTL ‘ULTRA-LOW’ ATTACHMENT
7FOR OUR LATEST PRODUCTS & OFFERS VISIT WWW.HTL-BENELUX.COM [email protected]
HTL ‘Ultra-Low’ Link Attachment Technical SpecificationsModel HTL-R2 HTL-R4 HTL-R8 HTL-R14
Min TorqueFt-lbs 255 580 1143 2010
Nm 346 786 1549 2725
Max TorqueFt-lbs 1710 3855 8151 13400
Nm 2318 5226 11049 18165
Weight Kg TBC TBC TBC TBC
A mm 155 208 260 349
B mm 129 168 209 239
C mm 66 87 108 132
D mm 32 42 53 64
E mm Dependent on A/F Dependent on A/F Dependent on A/F Dependent on A/F
F mm 19 25.4 31.75 39
G mm 7.5 7.5 13 17.5
A/F mm 19 - 60 36 - 75 55 - 90 80 - 120
D
C
B
A
HTL ‘ULTRA-LOW” ATTACHMENT
8 CALL: +31 (0)88 028 48 00
The HTL Square DriveAfter two decades of experience in the bolting industry and bringing together the depth and knowledge gained over the years, HTL have come up with the most versatile, adaptable and dependable hydraulic torque wrench in the world. Regardless of what your bolting job is, HTL has the experience, the knowledge & the tooling to provide you with the right solution. The most innovative torque tooling designed to date, combining unrivalled bolting expertise gained from working for many years in numerous industries, from power generation to the offshore and subsea.
The ‘HTL-S’ Hydraulic Torque Wrench is unbelievably versatile, ensuring that other manufactures, the likes of ‘Hytorc’, ‘Wren’ and ‘Rapid Torc’s’ ratchet links are interchangeable with the ‘HTL’ Power Head. To complement the standard range of low profile hex links and ultra-low spanner attachments the HTL square drive link is also available which instantly converts this versatile wrench system into a standard square drive tool.
This enables the operator to use it in conjunction with standard impact sockets and other square driven attachments across a vast range of applications. This really is a 3 in 1 single tool system to suit all applications. The highest quality materials and workmanship have been put into this superb ‘HTL’ Torque Wrench. For all bolting applications there really can only be one solution!
• Interchangeable with other manufactures
• No hose kinking using the 360˚ x 180˚ hose swivel
• Adapt the wrench to suit your application
• Robust design
• Lightweight made from the highest grade aircraft alloy
• Quick link interchangeability
• Only three moving parts for reduced maintenance
• Durable, accurate and flexible
• Ratcheting fine tooth design to avoid tool lock on
• For topside and subsea use
• Every ‘HTL’ Hydraulic Torque Wrench is calibrated to +/- 3%
• Torque up to 43,000Nm
• CE approved
• Atex approved
• 12 month warranty
• Designed and manufactured in the UK
HTL SQUARE DRIVETORQUE WRENCH
9FOR OUR LATEST PRODUCTS & OFFERS VISIT WWW.HTL-BENELUX.COM [email protected]
HTL Square Drive Torque Wrench Technical Specifications
Model HTL-S2 HTL-S4 HTL-S8 HTL-S14 HTL-S30
Square Size Inches 3/4” 1” 1 1/2” 1 1/2” 2 1/2”
Min TorqueFt-lbs 255 580 1143 2010 4770
Nm 346 786 1549 2725 6466
Max TorqueFt-lbs 1710 3855 8151 13400 31800
Nm 2318 5226 11049 18165 43108
Weight Kg TBC TBC TBC TBC TBC
A mm 160 212 267 311 435
B mm 158 205 254 297 390
C mm 49.5 65.5 80 99 135
D mm 30 38.5 50.5 58 88
E mm 90 117 TBC TBC TBC
F mm 77 100 148 148 250
A
B
CFE
D
HTL SQUARE DRIVE TORQUE WRENCH
10 CALL: +31 (0)88 028 48 00
SPX Square Drive Torque WrenchThe SPX Square Drive Torque Wrench is used globally on a daily basis, in industries ranging from offshore and steel production to open cast mining and chemical production. This is testament to the product’s vast success. The SPX range of Square Drive Torque Wrenches combine many essential elements with quality and performance features, to ensure that the product delivers repeatable results in both tightening and loosening threaded connectors, whenever necessary. The Square Drive range is designed to be used in connection with any good quality impact sockets
• Compact and flexible
• Slimline profile
• Fine tooth anti-lock on ratchet drive
• Accurate torque output
• Torsion resistant body
• 360˚, multi-position clip-on reaction arm
• Increased cycling speed
• No hose kinking using the 360˚ x 180˚ hose swivel
SPX SQUARE DRIVE TORQUE WRENCH
11FOR OUR LATEST PRODUCTS & OFFERS VISIT WWW.HTL-BENELUX.COM [email protected]
SPX Square Drive Technical Specifications
SPX SQUARE DRIVE TORQUE WRENCH
Model TWSD1 TWSD3 TWSD6 TWSD11 TWSD25 TWSD50
Hex Range Inch 3/4 1 1 1/2 1 1/2 2 1/2 2 1/2
Min TorqueFt-lbs 156 368 722 1,313 2,940 6,408
Nm 211 499 979 1,779 3,984 8,683
Max TorqueFt-lbs 1,300 3,070 6,020 10,940 24,700 53,000
Nm 1,800 4,160 8,157 14,823 33,496 72,358
WeightLbs 5.1 9.9 17.4 28.9 65 152
Kg 2.3 4.5 7.9 13.1 29.5 69
L1Inch 5.5 6.7 7.7 9.2 12.0 15.9
mm 139 170 196 234 305 404.5
L2Inch 6.7 7.7 9.3 11.5 14.8 17.56
mm 170 196 236 292 376 446.2
L3Inch 4.4 4.9 5.6 7.0 9.1 10.5
mm 112 124 142 178 231 266.5
H1Inch 5.7 6.9 8.1 9.5 12.4 14
mm 145 175 206 241 315 356.6
RInch 1.1 1.5 1.8 2.2 2.8 3.4
mm 28 38 46 56 71 87
W1Inch 1.3 1.8 2.0 2.4 3.0 4.5
mm 33 46 51 61 76 115
12 CALL: +31 (0)88 028 48 00
SPX LOW PROFILE TORQUE WRENCH
SPX Low Profile Torque WrenchThe TWLC range has been designed to be significantly more user-friendly than similar products available in the current marketplace.
State of the art technology is used in manufacturing using a premium quality steel. This results in unequalled performance levels being provided when they are needed most.
The TWLC series wrench was designed for the most inaccessible bolting areas found in the industry. Its long neck, short height and small radius have all added to its great success. The tools are highly adaptable and changing the low profile links takes seconds, thanks to the simple design.
• Low weight, high strength design
• Superior torsional strength
• Fast operation cycle
• Fine tooth ratchet
• Floating piston design
• Auto-connect drive piston
• Compact frame size
• Rigid steel body construction
• Internal swivel manifold
• Relief valve
• Built-in reaction pad
13FOR OUR LATEST PRODUCTS & OFFERS VISIT WWW.HTL-BENELUX.COM [email protected]
SPX LOW PROFILE TORQUE WRENCH
SPX Low Profile Technical SpecificationsModel TWLC2 TWLC4 TWLC8 TWLC15 TWLC30
Min TorqueFt-lbs 189 477 954 1782 3486
Nm 256 646 1293 2415 4683
Max TorqueFt-lbs 1575 3975 7950 14850 28800
Nm 2135 5389 10770 20133 39047
WeightLbs 6.2 12.6 22.9 37.3 77.0
Kg 2.8 5.7 10.3 16.9 34.9
L1Inch 7.6 8.8 10.4 12 15.4
mm 193 223 264 305 391
H1Inch 5.4 6.4 7.7 8.8 10.9
mm 137 163 196 224 277
H2Inch 4.1 5.1 6.2 7.3 9.4
mm 104 130 158 185 239
RInch 11/4 - 2
3/8” 11/2 - 31/8” 23/8 - 3
7/8” 29/16 - 43/4” 31/8 - 6
1/8”
mm 32 - 60 38 - 80 60 - 100 65 - 120 80 - 155
W1Inch 1.7 2.0 2.7 3.1 4.2
mm 43 51 69 79 107
W2Inch 1.3 1.7 2.1 2.5 3.2
mm 33 43 53 64 81
R
H1 H2
L1 W1
W2
14 CALL: +31 (0)88 028 48 00
Standard 4 Port Hydraulic Torque PumpThe new improved ‘work horse’ of the torque wrench industry! Introducing HTL’s new range of air and electric torque pump units. The newly redeveloped torque pumps are more compact and stylish than ever. With a brand new valve system replacing the old temperamental Shear Seal System, eradicating downtime due to Shear Seal wear and tear, giving the pumps a far greater life cycle increasing performance and durability.
The new compact solenoid valve system utilses less power making this most efficient system available. Both the air and 110v torque pumps units have been designed with the operator in mind, with each pump now more user friendly and portable incorporating an ergonomically designed moulded carrying frame. Both models come complete with four quick connect ports to enable up to 4 torque wrenches to be operated simultaneously and is designed to operate in the most harsh environments. Each pump is delivered ready to use and each incorporates their own unique features.
Model Power Type Weight (Kg) Resevoir (Gallons)
Frame Power Required
A (mm)
B (mm)
C(mm)
SAP Air 40 2 Yes 50 CFM 474 352 560
SEP110v 40 2 Yes 110v 465 352 650
A
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Each pump is despatched ready to use complete with;
• Full calibration certification• Grade 46 hydraulic oil• Oil level indicator• 4” 10,000PSI (700 bar) calibrated gauge• Remote control handsets• 15ft Twin line hydraulic hoses;
• 10,000psi (700 Bar) hydraulic hose with 4:1 burst factor
• Hose lengths can also be customised to suit any requirements
Each pump is not restricted to just hydraulic torque wrench usage, but can also be utilised to operate, hydraulic lifting cylinders, nut splitters, flange spreaders, aligners and most 10,000psi hydraulically operated equipment.
STANDARD 4 PORT HYDRAULIC TORQUE PUMP
15FOR OUR LATEST PRODUCTS & OFFERS VISIT WWW.HTL-BENELUX.COM [email protected]
Automatic 4 Port Hydraulic Torque PumpThe all new HTL Auto-Pump. Introducing HTL’s new 4-port air / electric operated automatic hydraulic torque pump unit, the Auto-Pump.
Newly developed by HTL the Auto-Pump offers a fully automated operation allowing the operator to pre-set the pressure then activate the pump unit which will then continuously operate hands free until the pump reaches the pre-set pressure. This ensures less operator fatigue as well as ensuring consistency bolt for bolt. The all new Auto-Pump features a new valve system which dispenses with shear seals which was the cause of some down time in the old units due to wear. The electric unit features a new compact solenoid valve system which requires less power to function.
Both the air and electric pump units have been designed with the operator safety in mind and include an ergonomically designed carrying frame. Both pumps also come complete with four port manifold allowing the simultaneous use of up to four torque wrenches.
Model Power Type Weight (Kg) Resevoir (Gallons)
Frame Power Required
A B C
AAP Air 40 2 Yes 50 CFM 650 350 440
AEP 110v 40 2 Yes 110v 650 350 440
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Each pump is despatched ready to use complete with;
• Full calibration certification• Grade 46 hydraulic oil• Oil level indicator• 4” 10,000PSI (700 bar) calibrated gauge• Remote control handsets• 15ft Twin line hydraulic hoses;
• 10,000psi (700 Bar) hydraulic hose with 4:1 burst factor
• Hose lengths can also be customised to suit any requirements
Each pump is not restricted to just hydraulic torque wrench usage, but can also be utilised to operate, hydraulic lifting cylinders, nut splitters, flange spreaders, aligners and most 10,000psi hydraulically operated equipment.
AUTOMATIC HYDRAULIC TORQUE PUMP
16 CALL: +31 (0)88 028 48 00
Infinite Hydraulic Torque PumpThe next generation is here! Power Team has long been the market leader in high pressure hydraulic pumps due to durability, ease of use and life cycle cost benefits. Power Team introduces Infinite Stage Pump Technology; the first continuous pressure hydraulic pump that results in up to 200% speed improvement, making cycle times so much more efficient.
The SPX PA60A is an infinite stage pump which increases productivity on the job by providing continuous pressure for up to 2x the speed of typical 2 stage pumps. Jobs get done faster and easier.
Model Power Type Weight (Kg) Resevoir (Gallons)
Frame Power Required
A B C
SAP Air 40 2 Yes 50 CFM 498 356 512
SEP110v 40 2 Yes 110v 498 356 512
• Quiet operation• Lightweight for easy portability• Rugged construction for durability • Fewer parts for lower service costs• Up to 200% faster than 2-stage pumps• Up to 4 tools on 1 pump• Removable control pendant• Built-in exhaust air heat exchanger• Easy-to-adjust pressure for accurate torque values• Calibration capable gauge• Improved oil filtration
INFINITE HYDRAULIC TORQUE PUMP
Each pump is despatched ready to use complete with;
• Full calibration certification• Grade 46 hydraulic oil• Oil level indicator• 4” 10,000PSI (700 bar) calibrated gauge• Remote control handsets (7m cord)• 15ft Twin line hydraulic hoses;
• 10,000psi (700 Bar) hydraulic hose with 4:1 burst factor
• Hose lengths can also be customised to suit any requirements
Pumps are not restricted to just hydraulic torque wrench usage, but can also be utilised to operate, hydraulic lifting cylinders, nut splitters, flange spreaders, aligners and most 10,000psi hydraulically operated equipment.
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17FOR OUR LATEST PRODUCTS & OFFERS VISIT WWW.HTL-BENELUX.COM [email protected]
Pump AccessoriesCustomise your pump to your exact requirements with our convenient range of pump fitings and extra’s.
INFINITE HYDRAULIC TORQUE PUMP
Here at HTL we can customise the colour of your pump to fit in with your corporate branding. Our corrosion stopping powder coated frames and large capacity tanks are available in almost any colour, making your pump easily identifiable.
Choose our quick connect hand controls in order to prevent damage to your control whilst transporting and storing your pump. You could also add an extension to your control, increasing the separation between the pump and the operator for added safety.
For extra security why not store your pump units in one of our lockable Armo Guard steel boxes. As well as housing the pump unit, there’s also room for hoses, tooling and other accessories. If you need added mobility we also offer pump carts to help transport your pump from A to B.
Add custom twinline hoses to your pump order. Cut to specific lengths for applications where the standard hoses supplied are unsuitable. As well as offering a variety of lengths, colours and fittings of hose we also offer a range of colour co-ordinated handle grips.
If precise accuracy is important, you can swap out your standard 4” analogue 10,000 PSI gauge for one of our digital gauges. We also stock oil coolers for our electric pumps to increase the amount of operating time for running your pump, improving your productivity and pump life.
Our high pressure fittings maintain continuous connections and eliminate any accidental unscrewing of couplings. In addition, we also always stock oil/air lubricants, competitively priced to save you time an money.
Custom Branded Pumps
Quick Connect Hand Controls
Storage Boxes and Pump Carts
Twinline Hose Alternatives
Digital Pressure Gauges & Oil Coolers
High Pressure CEJN Couplings and Oil
18 CALL: +31 (0)88 028 48 00
Norbar Pistol Grip Pneutorque MultiplierPneutorque Pistol Grip Pneumatic Wrenches provide a smooth and continuous output drive, which can be controlled using an air pressure regulator, called the Lubro Control Unit. The air pressure can be set to stall out with a repeatability of +/- 5% on any given joint.
The pistol grip wrench is comfortable and safe for the user to operate, due to its non-impacting, low-vibration levels as well as its gear box, which has the ability to rotate independently. This means that reaction forces are not transmitted back to the operator , when they are using the product.
The Pneutorque Pistol Grip Pneumatic Wrench is engineered to be one of the most lightweight and fast tools of its type on the market. The exceptionally compact diameter of the gear box means that the tool is well balanced and provides excellent access to bolts. When the product is rented to a customer , an accompanying package is provided. This package contains a filter lube control, inter-connecting hose and a Peli Protection Box, as well as its own calibration certification and pressure torque graph.
Nose Extensions
Special nose extension reaction devices have been developed for use in situations where tool access is restricted. An example of typical application would be on the rear wheel nuts on heavy vehicles.
As well as these features, the product has a wide range of special properties:
• Extremely powerful and works at up to 6000Nm• Capable of operating at less than 6 bar• Changeable forward and reverse functions• Non-impacting pistol grip reduces user fatigue• Relatively quiet and never exceeds 85dB (A)• Soft start trigger controls, allowing for easy socket
location and gradual reaction take up• The optional automatic 2-speed gear box reduces
bolt run down time
NORBAR PISTOL GRIP PNEUTORQUE MULTIPLIERS
19FOR OUR LATEST PRODUCTS & OFFERS VISIT WWW.HTL-BENELUX.COM [email protected]
Norbar Pistol Grip Pneutorque Multiplier Technical Specifications
ModelSquare DriveInches
Range Free Speedrpm
Amm
Bmm
Cmm
Dmm
Emm
Tool WeightKg
ReactionKgNm Lbs.ft
PTM-72-1000-B3/4” 200-1000 147-738 140 365 132 186 201 72 6.1 0.7
PTM-72-1350-B1” 270-1350 200-1000 105 365 132 186 201 72 6.1 0.7
PTM-72-2000-B1” 400-2000 295-1475 70 398 166 219 201 72 6.5 0.7
PTM-92-2700-B1” 540-2700 400-2000 57 387 178 243 205 92 8.5 1.35
PTM-92-3500-B1” 700-3500 520-2600 41 387 178 243 205 92 8.5 1.35
PTM-119-4500-B1 1/2” 900-4500 660-3300 32 456 197 277 200 119 13.3 2.2
PTM-119-6000-B1 1/2” 1200-6000 885-4500 25 456 197 277 200 119 13.3 2.2
57.3mmA
B
CD
E
NORBAR PISTOL GRIP PNEUTORQUE MULTIPLIERS
20 CALL: +31 (0)88 028 48 00
Norbar EvotorqueThe most accurate, robust and user friendly electronic torque tool ever. Up until now with electric torque tools results revealed overshooting on hard joints and undershooting on soft joints. The challenge was to create an accurate and reliable tool with intelligent joint sensing technology. Designed and manufactured in the UK the EvoTorque utilises patent pending motor technology and motor control software to give unprecedented joint control.
Each tool is factory calibrated to +3% and is provided with a unique traceable calibration certificate that includes torque calibration and angle calibration data.Rated to IP44 and available in 110V and 230V versions with models spanning a torque range from 200 Nm to 6000 Nm the EvoTorque is the most accurate, efficient, ergonomic and intelligent tool available.
• Accuracy: Each tool is factory calibrated to ±3%
• Voltage: Both 110v and 230v available
• Backlit LCD: Ensures visibility in all conditions
• Clear go/no-go joint completion feature
• Operator can confidently interpret the tool
• Quietness & low vibration
• Patent Pending Motor Technology
• Patent Pending Motor Control
• Modular construction
• Dual units of torque measurement
• Tried and tested gear box
• Key lockfeature: prevents unauthorised usage
• Temperature independent motor
• Angle control
• Regenerating braking technology
• Designed, manufactured in the UK and CE approved
NORBAR EVOTORQUE
21FOR OUR LATEST PRODUCTS & OFFERS VISIT WWW.HTL-BENELUX.COM [email protected]
Norbar Evotorque Technical SpecificationsModel Voltage Square Drive
Inches
Range Speedrpm
WeightKg
Reaction Kg
Amm
Bmm
Cmm
DmmNm Lbs.ft
ET-72-1000-110 110 3/4” 200-1000 147-738 21 10.4 0.7 390 75 72 100
ET-72-1000-230 230 3/4” 200-100 147-738 21 10.4 0.7 390 75 72 100
ET-72-350-110 110 3/4” 270-1350 200-1000 17 10.4 0.7 390 75 72 100
ET-72-1350-230 230 3/4” 270-1350 200-1000 17 10.4 0.7 390 75 72 100
ET-72-2000-110 110 1” 400-2000 295-1475 11 10.8 0.7 425 75 72 100
ET-72-2000-230 230 1” 400-2000 295-1475 11 10.8 0.7 425 75 72 100
ET-92-4000-110 110 1” 800-4000 590-2950 6 12.9 1.3 450 98.5 92 100
ET-92-4000-230 230 1” 800-4000 590-2950 6 12.9 1.3 450 98.5 92 100
ET-119-6000-110 110 1 1/2” 1200-6000 885-4500 3.3 16.8 2.1 480 127 119 115
ET-119-6000-230 230 1 1/2” 1200-6000 885-4500 3.3 16.8 2.1 480 127 119 115
135.5
D
A
B
435
C
NORBAR EVOTORQUE
22 CALL: +31 (0)88 028 48 00
Professional Hand Torque WrenchesNorbar’s core range of Torque Wrenches contain the most popular and widest variety of models that are suitable for almost every application. The range has been developed over a 60 year period, ensuring that no aspect of design, manufacture or material has been left to chance. The reading accuracy of +/- 3% exceeds all international standards for torque wrenches and the locking mechanism prevents any accidental adjustments that may occur during operation. The product works at up to 400Nm (300lbs/ft).
Industrial Torque WrenchesThe robust construction of this product gives accurate results of +/- 4%, even in arduous working conditions. Every wrench is supplied with a calibration certificate to satisfy the requirements of ISO9000:2000. The large break angle improves accuracy by reducing the possibility of over-torquing. Cam control of the mechanism gives a controlled break,which allows the operator to focus. A torque handle with a 22mm spigot is available (Model 4), allowing it to be used with various fittings. This tool functions at up to 1500Nm and 1000lbs/ft.
ModelSq Drive Part
CodeRange
Ratchet Diameter
Engagements Per Revolution
Length Weight
In Nm Lbs.ft mm mm Kg
60 1/2" 13043 8-60 5-45 40 72 320 0.74
100 1/2" 13045 20-100 15-80 40 72 359 0.8
200 1/2" 13046 40-200 30-150 42 72 442 1.01
300 1/2" 13047 60-300 45-220 49 60 570 1.38
330 1/2" 13049 60-330 45-250 49 60 683 1.5
400 3/4" 13050 80-400 60-300 49 60 683 2.09
Model
Sq Drive
PartCode
RangeRatchet Diameter Engage-
ments Per Revolution
Length Weight
In Nm Lbs.ft mm mm Kg
3AR 3/4" 12001 100-500 70-350 70 48 940 5.2
4R 3/4" 12006 150-700 100-500 70 48 1150 6.3
4AR 3/4" 12007 200-800 150-600 70 48 1250 6.4
5R 3/4" 12009 300-1000 200-750 70 48 1475 7.3
5AR 3/4" 12012 700-1500 500-1000 70 48 1475 10.4
Professional Ratchet Type
Industrial Ratchet Type
Model End FittingPart Code
Range Length Weight Spanner Ends
Nm Lbs.ft mm Kg mm In
300TH16mm Spigot 13021 60-300 100-400 548 1.13
7mm-32mm
1/4" - 11/4”
4TH22mm Spigot 12003 130-550 45-220 935 4.6
22mm-46mm
7/8"-1 13/16"
Spigot Type
HAND TORQUE WRENCHES
HAND TORQUE WRENCHES
23FOR OUR LATEST PRODUCTS & OFFERS VISIT WWW.HTL-BENELUX.COM [email protected]
B
A
C
D
• 5:1 Torque multiplication, with guaranteed accuracy of at least +/- 4%
• Supplied with 2 reaction bar styles, for maximum versatility
• Robust construction means minimal maintenance and long life span
• Supplied in a carrying case, making it ideal for inclusion in the heavy duty vehicle tool kit
• 1300 Nm version has a spare 3/4" output, square included in the kit
• Multiplier head only (no reaction bars or plastic box) also available. 1300 Nm version, part no. 17218
• 2700 Nm version, part no. 17219
The 'Highwayman' torque multiplier has been designed for use where it is necessary to provide higher torques than would otherwise be possible due to limitations of space or operator strength. Input to the multiplier is via a ratchet torque wrench set to one fifth of the desireoutput torque.
HT3 Hand Torque Multiplier
Model PartCode
RangeRatio
Input Square
Output Square A B C D
Total Weight
Nm Lbs.ft in in mm mm mm mm Kg
HT3 17220 1300 960 5:1 1/2" 3/4" 108 126 210 180 3.8
HT3 2700Nm Version 17221 2700 2000 5:1 3/4" 1" 108 128 210 186 3.8
HT3 HAND TORQUE MULTIPLIER
MANUAL TORQUE MULTIPLIERS
CALL: +31 (0)88 028 48 00
Manual Torque MultipliersNorbar ‘Handtorque’ multipliers employ multiple stages of epicyclic gearing to give a wide range of torque outputs and ratios to suit most applications. Ratios quoted are always the torque multiplication ratio, not the velocity ratio as given from some competitor’s products. For example, the velocity ratio may be 29.8:1 to give a torque multiplication of 25:1 +/-4%
• Torque up to 47,500 Nm
• True torque multiplication guaranteed better than ±4%
• High ratios allow the use of a small torque wrench
• Multipliers can be used where access is limited
• Anti-wind up ratchet available on 25:1 ratio
• Electronic torque transducers can be fitted for precise torque monitoring
• Other models available up to 300,000 Nm
Model (All Fitted with AWUR)
PartCode
Range
Ratio
Input Square
Output Square A B C min C max
Total Weight
Reaction Weight
Nm Lbs.ft in in mm mm mm mm Kg Kg
2/25 16089 1700 1250 25:1 1/2" 1" 108 141.5 83 217 5.6 2.2
5/25 16090 3400 2500 25:1 1/2" 1" 119 187 86 264 7.5 2.5
6/25 16092 3400 2500 25:1 1/2" 1 1/2" 119 195 86 264 7.5 2.5
7/25 16065 6000 4500 25:1 1/2" 1 1/2" 144 225.5 146 333 10.7 6.3
7/125 16068 6000 4500 125:1 1/2" 1 1/2" 144 239.5 146 333 12.2 6.3
9/25 16070 9500 7000 125:1 3/4" 1 1/2" 184 209 171 351 17.4 8.3
9/125 16071 9500 7000 125:1 1/2" 1 1/2" 184 234 171 351 18.9 8.3
11/125 16049 20000 14700 125:1 1/2" 2 1/2" 212 307 - 500 32.1 13.3
13/125 16053 47500 35000 125:1 3/4" 2 1/2" 315 366 - - 95.2 6.9
A
B
C
MANUAL TORQUE MULITPLIERS
24
MANUAL TORQUE MULTIPLIERS
25FOR OUR LATEST PRODUCTS & OFFERS VISIT WWW.HTL-BENELUX.COM [email protected]
DID YOU KNOW ARE AN
Engineering Construction Industry Training Board
APPROVED PROVIDER
Engineering Construction Industry Training Board
APPROVED PROVIDER?At HTL, we can offer a series of ECITB endorsed certificates in specialist bolting skills and techniques as well as bespoke training courses
specific to all torque & tensioning equipment, services and regions, both onshore & offshore.
FOR MORE INFO
PHONE: +31 (0)88 028 48 00
TensioningEquipmentSPX Topside Bolt Tensioners (SRT)
SPX Subsea Bolt Tensioners (SST)
Tensioner Pump Units
Tensioner Link Hoses
27WWW.HTL-BENELUX.COM
28 CALL: +31 (0)88 028 48 00
SPX Topside Hydraulic Tensioners (SRT)The spring return design dramatically increases productivity and safety on the job site when compared to older technology manual return tensioners. All models excluding the ‘SRT 0’ model have a stroke of 10 mm and cover ranges from 3/4”- 4”. The SRT tensioners offer both metric and imperial inserts. The anti- slip tool surface improves operator grip as well as increasing safety. The dual port design makes operation twice as fast as a single port tensioner, as well as simplifying hose connection and eliminating tee-block.
• Piston stroke - 10mm except for SRT 0 - 8mm
• Max tool pressure - 21,750 psi (1,500 bar)
• Bolt protrusion above nut = 1 x bolt diameter
• ‘SRT 0’ includes an allowance for tool removal after bolt
tightening with 10mm tool stroke
• Weight excludes puller sleeve
• Product development is constantly taking place and
dimensions may change without notice
SPX TOPSIDE HYDRAULIC TENSIONERS
29FOR OUR LATEST PRODUCTS & OFFERS VISIT WWW.HTL-BENELUX.COM [email protected]
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Model
Stud Diameter Tool Load Hydraulic Area A B C DApprox Weight
Imperial Metric Ton/Ft KN in2 mm2 mm mm mmImperial Bolts
Metric Bolts Kg
SRT 0
3/4”7/8”
M20M22
1 6.1 160 1.65 1067 66 93 93
63 63
136 142
142 144
1.4
SRT1
1”1 1/8”
M24M27
28.1 280 2.89 1867 87 117 120
68 72
175 175
178 181
2.7
SRT2
1 ”1 1/8” 1 1/4” 1 3/8”
M24M27M30M33M36
45.2 450 4.65 3001 103 117 117 120 123 126
75 75 80 84 89
175 181 188 195
175 178 184 190 196
4.1
SRT3
1 1/4 ”1 3/8” 1 1/2” 1 5/8”
M33M36M39M42
66.2 660 6.82 4401 118 123 126 130 133
88 96 96105
190 197 203 209
192 198 204 211
5.4
SRT4
1 1/2 ”1 5/8” 1 3/4” 1 7/8” 2”
M39M42M45M48
101.4 1000 10.34 6668 140.5 132 135 139 142 145
112 114 118 114 120
211 217 223 230 236
212 218 225 231
8.4
SRT5
2”2 1/4” 2 1/2” 2 3/4”
M52M56M60M64M68
150.5 1500 15.50 10003 175.5 148 154 161 161 167
120 138 138 153 156
246 259 259 272 284
248 258 262 273 283
13.8
SRT6
2 3/4”3” 3 1/4” 3 1/2”
M72M76M80M85M90
250.9 2500 25.84 16671 219 167 171 180 180 186
157 182 190 190 205
294 307 320 332
297 308 312 323 334
23.0
SRT7
3 1/2”3 3/4”4”
M90M95M100
321.2 3200 33.06 21339 252 186 186 192 199
200 200 200 210
339 352 364
341 346 356
32.0
SRT Technical Specifications
SPX TOPSIDE HYDRAULIC TENSIONERS
30 CALL: +31 (0)88 028 48 00
SPX Subsea Hydraulic Tensioners (SST)Our Subsea bolt tensioners have a stroke of 30mm and cover bolt ranges from 3/
4” to 3 1/
2”. Incorporating the quick reaction nut feature improves diver safety
and productivity whilst minimising diver fatigue.
• Quick reaction subsea tensioner• Visible piston stroke indication• Piston / cylinder misalignment compensation• Anti-slip cylinder surface for improved handling• Low friction seals• Anti-corrosion coating• Bolt coverage from 3/4” to 3 1/2”• Designed to fit BS1560 / ANSI B16.5 / API flanges• Simple diver operation
SPX SUBSEA HYDRAULIC TENSIONERS
31FOR OUR LATEST PRODUCTS & OFFERS VISIT WWW.HTL-BENELUX.COM [email protected]
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SST Technical Specifications
Model
Stud Diameter Tool Load Hydraulic Area A B C DMin Bolt Protrusion (Above Nut)
Imperial Metric Ton/Ft KN in2 mm2 mm mm mm mm mm
SST 1
3/4”7/8”
M20M22
15.7 140 1.45 934 66 97 48 228 107105
SST 2
1”1 1/8”
M24M27 M30
27 240 2.48 1600 82 127.5 60 296 139136134
SST 3
1 1/4” 1 3/8”
M33M36
43 380 3.93 2534 97 137 77 309 142139
SST 4
1 1/2” 1 5/8”
M39M42
62 550 5.69 3668 111 146 90 342 160158154
SST 5
1 3/4” 1 7/8” 2”
M45M48M52
99 880 9.10 5868 136 158 114 322 160158154
SST 6
2 1/4” 2 1/2” 2 3/4”
M56M60M64M68M70
175 1560 16.14 10411 177 180.5 140 374 177175172169165
SST 7
3” 3 1/4” 3 1/2”
M76M80M85M90
289 2575 26.63 17176 217 202 202 409 195192188184
SPX SUBSEA HYDRAULIC TENSIONERS
32 CALL: +31 (0)88 028 48 00
Tensioner PumpThe Air Operated Tensioner Pump Unit is designed and constructed to be failsafe, user friendly, lightweight and compact. The unit works on a simple but efficient principle, magnified through differential piston areas. A large piston drives a smaller hydraulic piston, which provides flow at high pressure (The frames are stainless steel to help against corrosion and are extremely easy to use. Even though the pumps are compact all the usable components are located within easy reach places, with simple gauges as a result of the large dial located on the side of the pump).
Air Drive Input(PSI)
20 40 60 80 100 Amm
Bmm
Cmm
WeightKgPSI BAR PSI BAR PSI BAR PSI BAR PSI BAR
AZ-1-275 4000 276 10500 724 16250 1121 21500 1483 27500 1897 420 470 410 19
l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l
l l l l
l l l
l l l
l l l l
l l l l
l l l l
l l l l l l l l l l l l l l l l l l l l l l l
l l l
l l
l l l
l l l
l l l
l l l
l l l
l l l
l A
B C
• Hydraulic pressure is held without energy consumption
• Explosion proof, requires no electrical power or connections
• Intrinsically safe• Compact and lightweight• Contamination tolerant• Outlet stall pressure pre-determined by the air
drive regulator• Ideal for stop start applications under full load• Easy to install and operate
Electric Tensioner Pump UnitThis new 1500bar Electric Pump has been specifically designed for tensioning applications with its lightweight and compact design for portability andworking in confined spaces. Incorporating the latest technology to produce a pump with features and benefits which far surpass all other electric tensioner pumps available on the market today. The PE8 Electric Tensioner Pump is durable and designed to work in the harshest conditions, staying on the job longer, requiring less maintenance, thus reducing downtime and servicing costs.
This Electric Tensioner Pump Unit is ideal for onsite construction and maintenance of wind turbines and equally ideal for all remote topside applications.
ModelMax Working Pressue
BAROil Capacity
CM3
Lengthmm
Widthmm
Heightmm
WeightKg
1500 BAR 1500 3800 358 198 414 20.6
• Lightweight and compact for portability and working in small spaces• Low current draw allows for remote location usage• Heavy-duty drive train provides durability for rapid and repetitive cycling
applications• Over 100,000 cycles• Continuous duty up to 50˚C / 122˚F ambient• Proven design: proven reliability• Lightweight and portable: 45.5 lbs. / 20.6 Kg (without oil)• Removable control pendant (15 ft/ 5m cord length)• Removable 4” calibration capable gauge• Universal motor for reduced voltage• Applications (up to -20% nominal voltage)• Easily adjusted pressure regulator (relief) valve
TENSIONER PUMP UNITS - AIR AND ELECTRIC
33FOR OUR LATEST PRODUCTS & OFFERS VISIT WWW.HTL-BENELUX.COM [email protected]
Hand Tensioner PumpThe hand operated tensioner pump unit is designed for those applications where no power is available. These light weight Hand tensioner pumps are safe, low maintenance and durable units meeting the requirements of all on-site bolt tensioning operational needs. Easy to operate and supplied complete with a calibrated pressure gauge and quick release outlet coupling. The lightweight and portability of the pump makes this the ideal solution for when you’re on the move.
Model
Max Working Pressure
Oil Capacity
Pump Stroke Low Pressure
Pump Stroke High Pressure
PumpingEffort A
mmB
mmC
mmD
mmE
mmF
mmG
mmWeight
KgBAR CM3 CM3 CM3 N
1600 BAR 1600 1500 12.5 0.75 380 600 170 110 110 170 560 129 9.5
• Lightweight and compact design• Two speed operation reduces handle strokes by as much as 75% over single
speed pumps• Lower handle effort to minimize operator fatigue• Handle lock and lightweight construction for easy handling• Large oil capacity to power a wide range of bolt tensioners• Fitted with compact pressure gauge• Fitted with quick release female connection• HTL also supply a range of flexible high pressure hoses, suitable for use with
HTL Bolt Tensioning Products
HAND TENSIONER PUMP UNIT & LINK HOSES
Tensioner Link HosesHydraulic bolt tensioning tools can be used singularly or can be connected together to offer multi-stud simultaneous bolt tensioning via link hoses.
The link hose consists of high pressure flexible hoses fitted with a male snap connector one end and a female quick release connection the other end.
• Working pressure: 33000 PSI (2275 bar)• Connections: Female thread swivel 1/4”BSP• Material: Six spiral layers of maximum tensile steel wire• Cover: Polyamide with min bend radius: 175mm• Temperature range: -10ºc to +70ºc for water• High pressure rating• Compact design• Unique patented sealing design• Non-drip on connection and disconnection• Dust caps included as standard
SPX Square Drive Hydraulic Torque Wrench
SPX Low Profile Hydraulic Torque Wrench
SPX SST Tensioners
Subsea Hydraulic Torque Pump
Air Tensioner Pump
Double Acting Nut Splitter
Hose Reels
Diver Controls
Subsea Jag Hydraulic Cutting Equipment
35WWW.HTL-BENELUX.COM
SubseaEquipment
36 CALL: +31 (0)88 028 48 00
Subsea SPX Square Drive Torque WrenchThe SPX Square Drive Wrench is used globally on a daily basis, in industries ranging from offshore and steel production to open cast mining and chemical production. This is testament to the product’s vast success. The SPX Square Drive Torque Wrenches combine many essential elements with quality and performance features, to ensure that the product delivers repeatable results in both tightening and loosening threaded connectors, whenever necessary. The SPX Square Drive range is designed to be used in connection with any good quality impact socket.
The range is equipped with a 360 x 180 degree uni-swivel, to eliminate the possibility of hose kinking and allow its application even in highly confined areas. Used in conjunction with our variety of 10,000PSI pump units as well as our complete range of impact cockets, our SPX Square Drive series is considerably more effective than all other square drive hydraulic wrenches in circulation.
• Compact and flexible
• Slimline profile
• Fine tooth anti-lock on ratchet drive
• Accurate torque output
• Torsion resistant body
• 360˚, multi-position clip-on reaction arm
• Increased cycling speed
• No hose kinking using the 360˚ x 180˚ hose swivel
Subsea SPX Low Profile Torque WrenchThe TWLC range has been designed to be significantly more user-friendly than similar products available in the current marketplace. State of the art technology is used in manufacturing using a premium quality steel. This results in unequalled performance levels being provided when they are needed most.
The TWLC Series Wrench was designed for the most inaccessible bolting areas found in the industry. Its long neck, short height and small radius have all added to its great success. The tools are highly adaptable and changing the SPX Low Profile Links takes seconds, thanks to the simple design. When used in conjunction with our full range of 10,000PSI hydraulic torque pump units, the SPX Low Profile series supersedes the performance of all other low profile hydraulic wrenches available.
• Low weight, high strength design
• Superior torsional strength
• Fast operation cycle
• Fine tooth ratchet
• Floating piston design
• Auto-connect drive piston
• Compact frame size
• Rigid steel body construction
• Internal swivel manifold
• Relief valve
• Built-in reaction pad
• Small nose radius
• Corrosion resistant finish for use in the harshest environments
• Marathon lifetime warranty
SUBSEA HYDRAULIC TORQUE EQUIPMENT
37FOR OUR LATEST PRODUCTS & OFFERS VISIT WWW.HTL-BENELUX.COM [email protected]
SPX Subsea Hydraulic Tensioners (SST)A specially designed range of bolt tensioning equipment to suit the demanding requirements of divers operating in harsh subsea environments.
This range of SST subsea bolt tensioning tools brings a new generation of bolting solutions. Comprising of just 8 bolt tensioning tools, this series is capable oftensioning most subsea flanges. They are made from high strength stainless steel which greatly reduces maintenance work to a minimum after subsea use.
The most efficient and rapid method of bolt tensioning a flange is 100% simultaneous tensioning. Every bolt is simultaneously tensioned assuring an evenly distributed bolt load across the gasket. The SST Subsea bolt tensioning tools are fitted with twin hydraulic connections making the hose configurationextremely simple and rapid.
So if it is stretching a subsea bolt under tension you’re after, these are the most diver friendly tensioners available for both hire and purchase.
• Quick reaction subsea tensioner• Visible piston stroke indication• Piston / cylinder misalignment compensation• Anti-slip cylinder surface for improved handling• Low friction seals• Anti-corrosion coating• Bolt coverage from 3/4” to 3 1/2”• Designed to fit BS1560 / ANSI B16.5 / API flanges
Subsea Tensioner PumpThe air operated tensioner pump unit is designed and constructed to be failsafe, user friendly, lightweight and compact. They work on a simple but efficient principle, magnified through differential piston areas. A large piston drives a smaller hydraulic piston, which provides flow at high pressure. The frames are stainless steel to help against corrosion and are extremely easy to use, even though the pumps are compact all the usable components are located in easy to reach places with an easy to read gauge due to the large dial located on the side of the pump.
• Hydraulic pressure is held without energy consumption • Explosion proof, requires no electrical power or connections• Intrinsically safe• Compact and lightweight• Contamination tolerant• Outlet stall pressure pre-determined by the air drive regulator• Ideal for stop start applications under full load• Easy to install and operate
SUBSEA HYDRAULIC TENSIONER EQUIPMENT
38 CALL: +31 (0)88 028 48 00
Double Acting Nut Splitters
• Specific to the subsea sector
• Triple edge disposable cutting blade
• Able to crack the most robust nuts up to 5 3/8”AF
• Blade positioning scale to eliminate bolt damage
• Adjustable cutting depth achieved by rotating the cylinder
• Sizes range from 3/4” - 31/2” bolt diameters
• Designed to fit BS1560/ANSI B16.5 flanges
• Versatile, reliable and trouble free operation
• Compact, ergonomic and user friendly
• Uniquely angled head design
• Double acting hydraulic cylinder
• Heavy duty chisels can be re-ground
The Subsea Double Acting Nut Splitter is the ideal tool for removing seized and coroded nuts. They are designed with a double acting hydraulic cylinder and heavy duty blades which can be easily removed to make re-grinding and replacement possible. In addition to the standard features which are generally associated with hydraulic nut splitters, the HTL solution also provides the following additional benefits:
Subsea Double Acting Hydraulic PumpIntroducing the latest high performanace Predator Series Hydraulic 10,000 PSI (700 bar) torque wrench pumps. With a high flow rate and up to twice the speed of competitors’ pumps, this unit is the ideal choice to power subsea equipment.
Faster, quieter and lighter than typical 2-Stage portable pumps. The Predator Air/Hydraulic pump is a constant horsepower pump that provides consistently high hydraulic flow and pressure for faster tool operation - dramatically increasing productivity.
As a result, tools operate up to twice as fast vs. two stage pumps, getting tasks done in much less time.The Predator Air Pump has a much higher, smoother flow throughout and the hydraulic flow continually changes based on pressure - making maximum horsepower and flow at all pressures.
See Page 43
For TechnicalSpeci�cations
SUBSEA DOUBLE ACTING NUTSPLITTER & PUMP
39FOR OUR LATEST PRODUCTS & OFFERS VISIT WWW.HTL-BENELUX.COM [email protected]
• Manufactured from high grade anti-corrosive stainless steel
• Both models hold a capacity of 600m of single bolt tensioning flexible hose or 300m of twin hose
• Integrated high pressure quick connection coupling
• Locking facility - enables reel to be un-attended during pressurisation
• Integrated brake enables greater control feeding & retracting of down line hose
Subsea Hose ReelsTwo hose reels are available in the series. A compact model, measuring only 885mm x 933mm and a standard reel at 535mm x 1321mm. Both reels have capacity for 600m of bolt tensioning flexible hose or 300m of twin hose. We can offer various hose lengths on both reels to suit your application.
With an integrated high pressure quick connection coupling and a locking facility that allows the reel to be unattended during pressurisation, these hose reels are ideal for subsea use and ensure fast, efficient and safe operation.
Subsea Diver Control700 Bar (10,000psi) standard working pressure giving divers precise control. For use with torque Wrenches, tensioners, flange spreaders, flange pullers, nut splitters and jacks/cylinders. A simplistic and easy to use control with return pressure regulator valve weighing in at 9Kg.
Hose Reel Brake
SUBSEA HOSE REEL & DIVER CONTROL
40 CALL: +31 (0)88 028 48 00
JAG Hydraulic Cutting EquipmentJAG Hydraulic Cutting Equipment has been designed and manufactured to excel in safety, quality, durability and ease of use to ensure total customer satisfaction with a proven track record in the toughest of subsea environments.
• Wire, wire rope, nylon and hemp hawser, conductor string
• Cable, power cable, umbilical cable
• Reactor fuel rods and bars, reinforcing bars and tubes
• Chain, nuts, bolts, rivets, pipes
• Structural section, plate, nylon and kevlar rope
• Plus a broad range of associate materials
Our range of hydraulic cutting equipment can be used to cut the following materials:
SUBSEA JAG HYDRAULIC CUTTING EQUIPMENT
Nut Splitters
No-Flog
Hydraulic Cutting Equipment
Hydraulic Flange Spreaders
Hydraulic Flange Spreader Kits
Mechanical Flange Spreader
Calibration Rigs
41WWW.HTL-BENELUX.COM
AccessoriesSection
42 CALL: +31 (0)88 028 48 00
Hydraulic Nut Splitters
• Triple edge disposable cutting blade
• Blade positioning scale to eliminate bolt damage
• Adjustable cutting depth achieved by rotating the cylinder
• Sizes range from ¾” – 3½” bolt diameters
• Designed to fit BS1560/ANSI B16.5 flanges
• Special subsea versions available
• Versatile, reliable and trouble free operation
• Compact and ergonomic design
• Uniquely angled head design
• Single acting, spring return cylinder
• Heavy duty chisels can be re-ground
• Applications include: Service trucks, piping industry, tank cleaning, petrochemical, steel construction, mining, etc.
The Hydraulic Nut Splitter is the ideal tool for removing seized and corroded nuts. They are designed with a single acting spring return, which eradicates the need for dangerous grinding or flame cutting.
The heavy duty blades can be easily removed to make re-grinding and replacement possible. In addition to the standard features which are generally associated with Hydraulic Nut Splitters, our system also provides the following additional benefits:
HYDRAULIC NUT SPLITTERS
Model
Bolt Diameter A B C D E F GApproxWeight
Imperial A/F Metric A/F mm mm mm mm mm mm mm Kg
ENS1-1 3/4"7/8"1"
11/4"to15/8"
M20M22M24M27
30mm - 41mm
104.0 228.0 76.0 18.0 104 40.5 9.0 6.7
ENS1-2 3/4"7/8"1"11/8"11/4"
11/4"to2"
M20M22M24M27M30M33
30mm - 50mm
104.0 228.0 90.0 21.0 110.5 40.5 10.0 6.9
ENS2-1 11/8"11/4"13/8"11/2"
113/16"to23/8"
M30M33M36M39
46mm - 60mm
138.0 305.0 102.0 22.0 132.0 57.5 6.0 15.8
ENS2-2 11/8"11/4"13/8"11/2"15/8"13/4"
113/16"to23/4"
M30M33M36M39M42M45
46mm - 70mm
138.0 314.0 114.0 23.0 141.0 57.5 6.0 16.0
ENS3-1 13/4"17/8"2"
23/4"to31/8"
M45M48M52
70mm - 80mm
190.0 406.0 132.0 28.0 189.0 80.5 8.0 42.0
ENS3-2 13/4"17/8"2"21/4"
23/4"to31/2"
M45M48M52M56
70mm - 85mm
190.0 416.0 145.0 30.0 199.0 80.5 8.0 42.5
ENS3-3 13/4"17/8"2"21/4"21/2"
23/4"to37/8"
M45M48M52M56M60M64
70mm -95mm
190.0 426.0 160.0 31.5 200.0 80.5 7 43
ENS3-4 13/4"17/8"2"21/4"21/2"23/4"
23/4"to41/4"
M45M48M52M56M60M64M68M72
70mm -105mm
190.0 437.0 174.0 35.0 204.0 80.5 9.0 44.0
ENS4-1 23/4"3"
41/4"to45/8"
M76M80
110mm -115mm
235.0 474.0 189.0 36.5 235.0 110.5 4.0 73.0
ENS4-2 23/4"3"33/4"31/2"
41/4"to53/8"
M76M80M85M90
110mm -130mm
235.0 495.0 219.0 41.0 240.0 110.5 3.0 75.0
Hydraulic Nut Splitter Technical Specifications
Single Acting Nut Splitter
Double Acting Nut Splitter
HYDRAULIC NUT SPLITTERS
43
44 CALL: +31 (0)88 028 48 00
No-Flog
HANDS FREE SPARK FREE WON’T LOCK ONNO FLOGGING HAMMER REQUIRED
PURCHASE AS A KIT OR AS A ONE-OFF
1 1/16” AF - 6 1/8” AF
No need to use a hammer or a flogging spanner ever again. The No-Flog can be used to make-up or break-out connections up to 6 1/8” AF. Each tool
covers two bolt sizes in one and is easily fitted and removed. The No-Flog is an extremely simple and very safe solution designed not to lock onto the application like traditional flogging spanners, saving you time and money.
Sizes from 11/16
” AF (27mm AF) up to 6 1/8” AF (155mm AF)
NO-FLOG
45FOR OUR LATEST PRODUCTS & OFFERS VISIT WWW.HTL-BENELUX.COM [email protected]
L
C
D
Large A/F Small A/F
Bolt Size
Tool NoSmall A/F mm
Large AF mm
Cmm
Lmm
Dmm
NF-1116114 1 1/16" 1 1/4" 7.5 98 18
NF-1716158 1 7/16" 1 5/8" 7.5 119 20
NF-113162 1 13/16" 2" 7.5 138 25
NF-2316238 2 3/16" 2 3/8" 7.5 160 29
NF-2916234 2 9/16" 2 3/4" 7.5 180 32.5
NF-21516318 2 15/16" 2 1/8" 7.5 201 35
NF-312378 3 1/2" 3 7/8" 11 249 40
NF-414458 4 1/4" 4 5/8" 11.5 295 40
Tool NoSmall A/F mm
Large AF mm
Cmm
L mm
D mm
NF-2732 27 32 7.5 98 18
NF-3641 36 41 7.5 117 20
NF-4650 46 50 7.5 137 25
NF-5560 55 60 7.5 158 29
NF-6570 65 70 7.5 180 32.5
NF-7580 75 80 7.5 201 35
NF-8590 85 90 11 235 40
NF-95100 95 100 11 256 40
NF-105110 105 110 11.5 282 45
NF-115120 115 120 11.5 305 45
No-Flog Technical Specifications
NO-FLOG
46 CALL: +31 (0)88 028 48 00
JAG Hydraulic Cutting EquipmentJAG Hydraulic Cutting Equipment has been designed and manufactured to excel in safety, quality, durability and ease of use to ensure total customer satisfaction. JAG Hydraulic Cutting Equipment has been specifically engineered to meet the toughest production requirements and is ideally suited to operate in intense production applications. All equipment is designed to operate up to a maximum working pressure of 10,000 PSI and is manufactured to meet with CE specifications.
• Manufacturing, mining, construction, demolition and recycling
• Offshore oil and gas production, exploration and decommissioning
• Subsea engineering exploration and decommissioning
• Nuclear power generation and decommissioning
• Wire, wire rope, nylon and hemp hawser, conductor string
• Cable, power cable, umbilical cable
• Reactor fuel rods, bars, reinforcing bar, tube
• Chain, nuts, bolts, rivets, pipe
• Structural section, plate, nylon and kevlar rope
• Plus a broad range of associate materials
• Smooth guillotine action reduces risk of jamming
• Minimum operator effort when using powered pump
• Double acting operation
• Safe and easy to operate
• All models fitted with lifting eyes
• No set up time required
• All models fitted with high flow couplers
• Easily replaceable blades
• Cutter suitable for remote operation
• Manufactured in UK
The hydraulic cutting equipment has a proven track record within the following industries:
Our range of hydraulic cutting equipment can be used to cut the following materials:
The hydraulic cutters are high performance, reliable and robust production equipment, and offer a no nonsense ready to operate production package when utilised with our double acting hydraulic pump units.
JAG HYRDAULIC CUTTING EQUIPMENT
47FOR OUR LATEST PRODUCTS & OFFERS VISIT WWW.HTL-BENELUX.COM [email protected]
ModelOutput
Tons
Weight
Kg
Length
mm
Width
mm
Height
mm
Maximim Cutting Capacity Structural Section
mm
Maximum Cutting Capacity Power Cable
mm
HGC 100 60 70 715 150 260 100 x 50 100
NHGC 150 120 190 864 190 335 150 x 125 150
HGC 200 180 300 1020 220 420 200 x 150 200
Guillotine Type Hydraulic Cutter Unit Technical Specifications
ModelOutput
Tons
Weight
Kg
Length
mm
Width
mm
Height
mm
Maximim Cutting Capacity
Wire Rope Cable Reinforcing Bar Tube
HGC 38 36 30 400 155 270 38 38 20 38
HGC 63 80 70 450 200 390 63 63 32 63
HCU 90 80 80 515 200 390 90 90 32 90
HCU 114 120 140 570 280 445 114 114 40 114
Standard Type Hydraulic Cutter Unit Technical Specifications
JAG HYDRAULIC CUTTING EQUIPMENT
L
W
H
MAX CUT
D
A
B
C
48 CALL: +31 (0)88 028 48 00
Hydraulic Flange SpreadersThe Hydraulic Spreader has been developed to be a safe, simple and cost effective solution to flange spreading. It is suitable for use during commissioning, constructing, routine maintenance, shutdowns / outages, testing and valve change-outs.
• An access gap of only 6mm is required for use
• Robust yet lightweight, at only 7.2Kg
• Generates a spreading force of 14.5 tons at 10,000PSI
• Uses automatic mechanical retraction
• Unique interlocking first step to enhance safety and give a secure hold at tips
Special Features
Operating Benefits
The kit comprises of:
• Time / Cost saving
• Lightweight
• Precision tool
• Minimal maintenance required
• Labour saving/no slippage
• Safe & easy to use
• 2x Wedge heads
• 2x 10,000PSI Hydraulic cylinders
• 2x 10,000PSI Hydraulic hoses
• 1x 10,000PSI 2 Stage hand pump
• 1x 10,000PSI Twin value manifold
• 2x Safety blocks
• 1x Instruction manual
• 1x Tool box
The stepped block accessory contains 2x step blocks and extends up to 84mm.
STANDARD KIT:1 x Wedgehead1 x 10,000 psi Hydraulic hose1 x 10,000 psi Hydraulic cylinder1 x 10,000 psi Two stage hand pump1 x Safety block1 x Instruction manual1 x Carry case c/w foam insert
MAXI KIT:2 x Wedgeheads2 x 10,000 psi Hydraulic hose2 x 10,000 psi Hydraulic cylinder1 x 10,000 psi 2 Stage hand pump1 x 10,000 psi Twin valve manifold2 x Safety block1 x Instruction manual1 x Carry case c/w foam
HYRDAULIC FLANGE SPREADERS
49FOR OUR LATEST PRODUCTS & OFFERS VISIT WWW.HTL-BENELUX.COM [email protected]
MAXI KIT:2 x Wedgeheads2 x 10,000 psi Hydraulic hose2 x 10,000 psi Hydraulic cylinder1 x 10,000 psi 2 Stage hand pump1 x 10,000 psi Twin valve manifold2 x Safety block1 x Instruction manual1 x Carry case c/w foam
Mechanical Flange SpreadersThe Mechanical Spreader has been developed to provide a safe, simple and cost effective solution to flange spreading. It is suitable for use during commissioning, constructing, routine maintenance, shutdowns / outages, testing and valve change-outs.
Operating Benefits
The kit comprises of:
• An access gap of only 6mm is required for use
• It is robust yet lightweight, at only 5.5Kg
• It generates a spreading force of 8 tons at 150lbs/ft
• It uses automatic mechanical retraction
• It has a unique interlocking first step to enhance safety and give a secure hold at tips
• Rotating swivel handle
• Time / Cost saving
• Lightweight
• Precision tool
• Safe & easy to use
• Minimum maintenance
• Labour saving / No slippage
• Portable
• 1x Wedge head c/w Handle
• 1x Safety block
• 1x Ratchet spanner
• 1x Instruction manual
• 1x Tool box
The Stepped Block accessory contains 2x Step Blocks and extends up to 84mm.
Special Features
Stepped Block Accessory
MECHANICAL FLANGE SPREADERS
50 CALL: +31 (0)88 028 48 00
Bespoke Calibration and Test RigsWe are able to provide innovative engineering solutions for your calibration problems. Here at HTL we can tailor-make any spec of calibration facility from; 10Nm up 100,000Nm calibration rigs complete with all the torque transducer’s and equipment traceable to UKAS standards.
We are not restricted to only torque calibration units, we can also design any unit whether it’s for gauge calibration, tensioner test beds, pressure testing units or any industrial testing / calibration rig to suit your space or facility.
• Customer has complete control of calibration frequency
• Convenience of in-house facility
• Ensure your equipment is working prior to every job
• Efficiency
• No down time
• No freight costs
• Saving you time and money
BESPOKE CALIBRATIONAND TEST RIGS
51FOR OUR LATEST PRODUCTS & OFFERS VISIT WWW.HTL-BENELUX.COM [email protected]
Standard Conversions
Bolt Comparison Chart
Metric Bolt & Cap Head Bolt Conversions
Torque Tighntening Sequence Guide
Torque Figure Guide
51WWW.HTL-BENELUX.COM
TechnicalInformation
52 CALL: +31 (0)88 028 48 00
Standard ConversionsDECIMALS & MILLIMETER EQUIVALENTS
Imperial Decimals Millimeters Imperial Decimals Millimeters Imperial Decimals Millimeters
1/64" .015625 --– 0.397 23/64" .359375 --– 9.128 45/64" .703125 --– 17.859
1/32" .03125 --– 0.794 3/8" .3750 --– 9.525 23/32" .71875 --– 18.256
3/64" .046875 --– 1.191 25/64" .390625 --– 9.922 47/64" .734375 --– 18.653
1/16" .0625 --– 1.588 13/32" .40625 --– 10.319 3/4" .7500 --– 19.050
5/64" .078125 --– 1.984 27/64" .421875 --– 10.716 49/64" .765625 --– 19.447
3/32" .09375 --– 2.381 7/16" .4375 --– 11.113 25/32" .78125 --– 19.844
7/64" .109375 --– 2.778 29/64" .453125 --– 11.509 51/64" .796875 --– 20.241
1/8" .1250 --– 3.175 15/32" .46875 --– 11.906 13/16" .8125 --– 20.638
9/64" .140625 --– 3.572 31/64" .484375 --– 12.303 53/64" .828125 --– 21.034
5/32" .15625 --– 3.969 1/2" .5000 --– 12.700 27/32" .84375 --– 21.431
11/64" .171875 --– 4.366 33/64" .515625 --– 13.097 55/64" .859375 --– 21.828
3/16" .1875 --– 4.763 17/32" .53125 --– 13.494 7/8" .8750 --– 22.225
13/64" .203125 --– 5.159 35/64" .546875 --– 13.891 57/64" .890625 --– 22.622
7/32" .21875 --– 5.556 9/16" .5625 --– 14.288 29/32" .90625 --– 23.019
15/64" .234375 --– 5.953 37/64" .578125 --– 14.684 59/64" .921875 --– 23.416
1/4" .2500 --– 6.350 19/32" .59375 --– 15.081 15/16" .9375 --– 23.813
17/64" .265625 --– 6.747 39/64" .609375 --– 15.478 61/64" .953125 --– 25.209
9/32" .28125 --– 7.144 5/8" .6250 --– 15.875 31/32" .96875 --– 24.606
19/64" .296875 --– 7.541 41/64" .640625 --– 16.272 63/64" .984375 --– 25.003
5/16" .3125 --– 7.938 21/32" .65625 --– 16.669 1" 1.000 --– 25.400
21/64" .328125 --– 8.334 43/64" .671875 --– 17.0661mm = .03937"
.007" = .0254mm11/32" .34375 --– 8.731 11/16" .6875 --– 17.463
Torque
1 Nm = 0.738 Lbs.ft
1 Lbs.ft = 1.356 Nm
1 Nm = 0.1019 Kg.m
1 Kg.m = 9.81 Nm
1 Nm = 10.19 Kg.cm
1 Kg.cm = 0.0981 Nm
1 Lbs.ft = 0.1382 Kg.m
1 Kg.m = 7.2345 Lbs.ft
Pressure
1 Bar = 14.504 Lbs.in² (p.s.i)
1 Lbs.in² (p.s.i) = 0.069 Bar
Force
1 N = 0.2248 Lbs
1 Lbs = 4.448 N
Mass
1 Kg = 2.2046 Lbs
1 Lb = 0.4536 Kgs
1 Tonne = 1000 Kgs
1 KN = 0.102 Tons
1 Tonne = 9.81 KN
STANDARD CONVERSIONS
53FOR OUR LATEST PRODUCTS & OFFERS VISIT WWW.HTL-BENELUX.COM [email protected]
Bolt Comparison ChartBritish AF mm Tolerance
BSW BSF UNF UNC Min Max25/ 32 .786 .791
20 .792 .7979/ 16 a
13/ 16 .817 .8227/ 16 ½ .25 .830
21 .832 .837
22 .871 .8769/ 16 ½ 7/ 8 .880 .885
29/ 32 23 .911 .917
½ 9/ 16 .926 .9325/ 8 15/ 16 .943 .949
24 .950 .95631/ 32 .974 .980
25 .990 .996
1 1.006 1.0129/ 16
5/ 8 1.016 1.022
26 1.029 1.0355/ 8 11/ 16 27 1.069 1.076
5/ 8 11/ 16 28 1.107 1.114
¾ 11/ 8 1.132 1.139
29 1.149 1.156
30 1.188 1.196
13/ 16 1.195 1.20211/ 16 ¾ 1.207 1.214
31 1.227 1.234
¾ 1¼ 1.258 1.266
32 1.267 1.274
¾ 7/ 8 33 1.308 1.3167/ 8 15/ 16 1.321 1.330
34 1.348 1.356
13/ 8 35 1.383 1.391
13/ 16 1 5/ 16 1.398 1.406
36 1.425 1.4337/ 8 17/ 16 1.446 1.455
37 1.465 1.4737/ 8 1 1.489 1.498
1 1½ 38 1.509 1.518
39 1.544 1.553
1 9/ 16 1.570 1.578
15/ 16 40 1.589 1.598
41 1.623 1.632
1 15/ 8 1.635 1.645
42 1.662 1.672
1 11/ 8 1.680 1.690
11/ 8 111/ 16 43 1.698 1.708
1¾ 1.760 1.770
11/ 16 45 1.781 1.791
11/ 8 113/ 16 46 1.823 1.834
47 1.864 1.875
1 1/ 8 1¼ 1.871 1.882
1¼ 17/ 8 1.886 1.898
48 1.903 1.917
1 15/ 16 49 1.948 1.959
British AF mm ToleranceBSW BSF UNF UNC Min Max
50 1.979 1.990
1¼ 2 51 2.012 2.024
1¼ 1 3/ 8 52 2.062 2.074
1 3/ 8 2 1/ 16 2.074 2.086
53 2.098 2.110
21/ 8 54 2.137 2.149
55 2.177 2.189
13/ 8 2 3/ 16 2.201 2.214
13/ 8 1½ 56 2.233 2.246
1½ 2¼ 57 2.264 2.277
58 2.295 2.307
25/ 16 2.325 2.339
59 2.334 2.348
1½ 23/ 8 60 2.389 2.403
1½ 15/ 8 61 2.424 2.438
15/ 8 27/ 16 62 2.452 2.466
63 2.492 2.504
2½ 2.515 2.530
64 2.535 2.550
15/ 8 29/ 16 65 2.577 2.592
15/ 8 1¾ 2.595 2.610
66 2.613 2.628
1¾ 25/ 8 67 2.640 2.655
68 2.692 2.707
211/ 16 2.702 2.717
1¾ 2¾ 70 2.765 2.780
1¾ 2 2.776 2.792
71 2.810 2.826
17/ 8 213/ 16 2.830 2.848
72 2.850 2.865
27/ 8 73 2.893 2.911
74 2.928 2.943
17/ 8 215/ 16 75 2.954 2.970
76 3.008 3.024
17/ 8 2 3 77 3.037 3.054
31/ 16 78 3.077 3.092
2 31/ 8 79 3.141 3.157
2 2¼ 80 3.168 3.186
33/ 16 81 3.203 3.219
3¼ 83 3.270 3.290
35/ 16 84 3.332 3.352
85 3.366 3.386
21/ 8 2¼ 33/ 8 86 3.392 3.409
37/ 16 3.457 3.477
2¼ 3½ 89 3.518 3.535
2¼ 2½ 90 3.565 3.585
39/ 16 91 3.582 3.602
35/ 8 92 3.645 3.665
311/ 16 94 3.707 3.727
23/ 8 2½ 3¾ 95 3.768 3.786
313/ 16 97 3.832 3.852
2½ 37/ 8 99 3.892 3.912
British AF mm ToleranceBSW BSF UNF UNC Min Max2½ 2¾ 3.910 3.930
315/ 16 100 3.957 3.977
4 102 4.020 4.040
25/ 8 41/ 16 4.082 4.102
41/ 8 105 4.145 4.165
2¾ 3 43/ 16 4.200 4.220
2¾ 4¼ 108 4.270 4.290
45/ 16 4.332 4.352
27/ 8 110 4.350 4.370
43/ 8 111 4.395 4.415
47/ 16 113 4.457 4.477
4½ 4.522 4.544
3 3¼ 115 4.550 4.570
49/ 16 4.584 4.606
3 45/ 8 4.648 4.670
4¾ 120 4.772 4.794
3¼ 3½ 123 4.875 4.895
47/ 8 124 4.900 4.925
3¼ 5 127 5.030 5.058
33/ 8 5.120 5.149
51/ 8 130 5.148 5.170
3½ 3¾ 53/ 16 5.200 5.220
5¼ 5.280 5.308
3½ 53/ 8 5.400 5.428
5½ 140 5.525 5.550
3¾ 4 59/ 16 141 5.575 5.600
55/ 8 143 5.655 5.685
37/ 8 3¾ 5¾ 5.780 5.815
57/ 8 150 5.906 5.939
4 4¼ 151 5.975 6.000
6 153 6.031 6.062
4 61/ 8 155 6.150 6.185
6¼ 159 6.281 6.312
4¼ 4½ 63/ 8 6.406 6.437
6½ 165 6.531 6.562
65/ 8 6.656 6.687
6¾ 172 6.781 6.812
4½ 4½ 6.850 6.875
4½ 67/ 8 175 6.906 6.937
7 178 7.031 7.062
71/ 8 181 7.156 7.187
7¼ 185 7.281 7.312
4¾ 5 75/ 16 7.325 7.350
7½ 190 7.531 7.562
5 75/ 8 194 7.656 7.687
5 5¼ 713/ 16 200 7.828 7.856
5¼ 5½ 83/ 8 212 8.375 8.400
5½ 5¾ 87/ 8 225 8.875 8.900
55/ 8 91/ 8 232 9.160 9.190
5¾ 6 97/ 16 240 9.475 9.500
6 10 255 10.03110.062
BOLT COMPARISON CHART
54 CALL: +31 (0)88 028 48 00
Metric Bolt & Cap Head Bolt Conversions
Normal Size Thread Diameter (M)
Normal Size Across Flats (mm)
1.6 3.2
2 4
2.5 5
3 5.5
4 7
5 8
6 10
8 13
10 17
12 19
14 22
16 24
18 27
20 30
22 32
24 36
27 41
30 46
33 50
36 55
39 60
42 65
45 70
48 75
Normal Size Thread Diameter (M)
Normal Size Across Flats (mm)
52 80
55 85
60 90
64 95
68 100
72 105
76 110
80 115
85 120
85 125
90 130
95 135
95 140
100 145
105 150
110 155
110 160
115 165
120 170
120 175
125 180
130 185
140 200
150 210
Metric Sizes
Thread Size D (mm)
Hexagon Size J (mm)
M 10 8
M 12 10
M 14 12
M 16 14
M 18 14
M 20 17
M 22 17
M 24 19
M 27 19
M 30 22
M 33 24
M 36 27
M 39 27 (30)
M 42 32
M 45 -
M 48 36
M 52 36
M56 41
M 60 46
M 64 46
M 68 50
M 72 55
M 76 60
M 80 65
M 85 70
M 90 70 (75)
M 95 -
M 100 85
Imperial Sizes
Thread Size D (inch)
Hexagon Size J (inch)
5/8" 1/2"3/4" 5/8"5/8" 3/4"
1" 3/4"
11/8" 7/8"
11/4" 7/8"
13/8" 1"
11/2" 1"
13/4" 11/4"
11/8" 13/8"
2" 11/2"
2" 15/8"
21/4" 13/4"
21/4" 13/4"
21/2" 13/4"
21/2" 17/8"
23/4" 2"
3" 21/4"
31/4" 21/4"
16 B oltF lange
95
15
3
11
7
14210
6
16
4
12
8
131
12 B oltF lange
1
9
3
7
11
6 210
4
8
12
5
8 B oltF lange
1
5
3
7 2
6
4
8
4 B oltF lange
4 2
31
24 B oltF lange
175
21
13
3
11
19
7
2315
210186
22
14
4
12
20
8
2416
1 9
20 B oltF lange
9
17
3
15
7
11
19214
610
18
4
16
8
1220
1 13 5
28 B oltF lange
1 52113
25
9
17
3
23
7
15
27
1219
222626
14
10
18
4
24
8
16
28
1120
Torque Tightening Sequence Guide
METRIC & CAP HEAD BOLT CONVERSIONS
55FOR OUR LATEST PRODUCTS & OFFERS VISIT WWW.HTL-BENELUX.COM [email protected]
Torque Figure GuideBolt Size A/F Size Torque lbs/ft
(Tightening)HTL Torque Wrench
RequiredSPX Square Drive
Torque Wrench Required
SPX Low Profile Torque Wrench
Required
Pneutorque Tool Required
M14 21mm 65 Hand Hand Hand Hand
M16 24mm 100 Hand Hand Hand Hand
M18 27mm 110 Hand Hand Hand Hand
M20 30mm 195 Hand Hand Hand PTM - 72 - 1000
M24 36mm 335 HTL-W2 TWSD-1 TWLC-2 PTM - 72 - 1000
M27 41mm 490 HTL-W2 TWSD-1 TWLC-2 PTM - 72 - 1000
M30 46mm 670 HTL-W2 TWSD-1 TWLC-2 PTM - 72 - 2000
M33 50mm 905 HTL-W2 TWSD-1 TWLC-2 PTM - 72 - 2000
M36 55mm 1165 HTL-W4 TWSD-3 TWLC-4 PTM - 72 - 2000
M39 60mm 1510 HTL-W4 TWSD-3 TWLC-4 PTM - 92 - 2700
M42 65mm 1875 HTL-W4 TWSD-3 TWLC-4 PTM - 92 - 2700
M45 70mm 2340 HTL-W8 TWSD-6 TWLC-8 PTM - 119 - 4500
M48 75mm 2820 HTL-W8 TWSD-6 TWLC-8 PTM - 119 - 4500
M52 80mm 3615 HTL-W8 TWSD-11 TWLC-8 PTM - 119 - 6000
M56 85mm 4515 HTL-W8 TWSD-11 TWLC-8 PT9 MTS
M64 95mm 6705 HTL-W8 TWSD-11 TWLC-15 PT9 MTS
M70 100mm 8825 HTL-W14 TWSD-25 TWLC-15 PT11 MTS
M76 110mm 11495 HTL-W30 TWSD-25 TWLC-30 PT11 MTS
M82 120mm 14645 HTL-W30 TWSD-50 TWLC-30 PT13 MTS
M90 130mm 19450 HTL-W30 TWSD-50 TWLC-30 PT13 MTS
Torque Figures - Metric
Bolt Size A/F Size Torque lbs/ft(Tightening)
HTL Torque Wrench Required
SPX Square Drive Torque Wrench
Required
SPX Low Profile Torque Wrench
Required
Pneutorque Tool Required
1/2" 7/8" 50 Hand Hand Hand Hand
5/8" 1 1/16" 100 Hand Hand Hand Hand
3/4" 1 1/4" 175 Hand Hand Hand PTM - 72 - 1000
7/8" 1 7/16" 275 HTL-W2 TWSD-1 TWLC-2 PTM - 72 - 1000
1" 1 5/8" 410 HTL-W2 TWSD-1 TWLC-2 PTM - 72 - 1000
1 1/8" 1 13/16" 600 HTL-W2 TWSD-1 TWLC-2 PTM - 72 - 2000
1 1/4" 2" 835 HTL-W2 TWSD-1 TWLC-2 PTM - 72 - 2000
1 3/8" 2 3/16" 1130 HTL-W4 TWSD-3 TWLC-4 PTM - 72 - 2000
1 1/2" 2 3/8" 1485 HTL-W4 TWSD-3 TWLC-4 PTM - 92 - 2700
1 5/8" 2 9/16" 1910 HTL-W4 TWSD-3 TWLC-4 PTM - 92 - 2700
1 3/4" 2 3/4" 2405 HTL-W8 TWSD-6 TWLC-6 PTM - 92 - 3500
1 7/8" 2 15/16" 2980 HTL-W8 TWSD-6 TWLC-6 PTM - 119 - 4500
2" 3 1/8" 3635 HTL-W8 TWSD-11 TWLC-8 PTM - 119 - 6000
2 1/4" 3 1/2" 5235 HTL-W8 TWSD-11 TWLC-8 PTM - 119 - 6000
2 1/2" 3 7/8" 7235 HTL-W14 TWSD-11 TWLC-15 PT9 MTS
2 3/4" 4 1/4" 9700 HTL-W30 TWSD-25 TWLC-15 PT11 MTS
3" 4 5/8" 12660 HTL-W30 TWSD-25 TWLC-30 PT11 MTS
3 1/4" 5" 16170 HTL-W30 TWSD-50 TWLC-30 PT13 MTS
3 1/2" 5 3/8" 20275 HTL-W30 TWSD-50 TWLC-30 PT13 MTS
Torque Figures - Imperial
These Figures are for: B7/B16 Bolts, 105,000PSI minimum yield. Above figures are based on a bolt stress of 52,5000PSI using Copaslip on threads and underside of nut. Co-efficient friction of 0.12.
Please Note: The above figures are a guide only, for accurate torque figures please contact the office.
TORQUE FIGURE GUIDE
56 CALL: +31 (0)88 028 48 00
HTL Benelux b.v.Fennaweg 35NL-2991 ZA BarendrechtThe Netherlands
+31 (0)88 028 48 [email protected]
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@HTLBENELUX
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