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    How to Spell GD&TA New Way to Learn GD&T

    Thomas Allsup

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    How Do You Spell GD&T?

    GGeometric

    DDimensioning&&

    TTolerancing

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    Why Are We Here?

    Many will elie!e that a class on GeometricDimensioning an" Tolerances is li#e ta#ing high

    school $nglish again%

    Those people are ''( correct%

    Learning GD&T is e)actly li#e learning a new

    language%

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    Tric#s?

    Teaching people who "on*t want

    to learn or thin# they "on*tnee" to is a "i++icult tas#%

    Here*s some concepts that might

    help you teach , learn GD&T%

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    The Stan"ar"

    ASM$ Y-%.M/00-

    1-. per copy

    A!ailale on 2D/34M

    5ery similar to 6S4'%

    $!erything we tal# aout this

    morning is +rom the ASM$

    stan"ar"%

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    7483L?

    There are - GD&T control symols%Normally these are groupe" y relate" an" unrelate"

    +eatures%

    Most GD&T lectures an" the ASM$ stan"ar" start with

    8osition9 the most complicate" control an" then

    procee" on to some o+ the simpler controls%

    We will loo# at a techni:ue that 6 "e!elope" ase" on a

    concept similar to the 8erio"ic Tale o+ $lements in2hemistry that groups the controls in a more logical

    manner%

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    8erio"ic Tale o+ $lements

    2hemists groupelements toma#e pre"ictingnew elementseasier an" toallow othergeneralities%

    We will ma#e useo+ a similargrouping +orGD&T%

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    $lement 6n+ormation

    In each element, the chart makers place information so

    someone skilled in the arts will have all theinformation they need to work with the element.

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    7483L 2hart

    6 "e!elope"

    this chart

    a+ter training

    se!eral

    groups%

    6t helps me to

    this "ay an"

    has helpe"

    others%

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    7483L Legen"

    In each control, we place information so someoneskilled in the arts will have all the information they

    need to work with the control.

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    7i!e ;in"s o+ Geometric 2ontrol

    All o+ these controls act

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    7orm 2ontrols

    7irst #in" o+ geometric control we loo# at is thesimplest= 7orm%

    7orm control is D/D/>D/D /let*s see why%

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    7ormStraightness

    What geometry is two"imensional an" linear?

    Answer= A straight line

    Let*s call the control o+ astraight line9 the

    ST3A6GHTN$SS%

    The icon to represent astraight line woul" e a line=

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    7orm7latness

    What geometry is three"imensional an" linear?

    Answer= A +lat plane

    Let*s call the control o+ a +latplane9 the 7LATN$SS%

    The icon to represent a +lat

    plane woul" e the shape o+a plane=

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    7orm2ircularity

    What geometry is two"imensional an" rotary in

    nature?

    Answer= A circleLet*s call the control o+ a circle9

    the 2632@LA36TY%

    The icon to represent a circlewoul" e a circle=

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    7orm2ylin"ricity

    What geometry is three "imensional an" rotary

    in nature?

    Answer= A cylin"er

    Some people want to guess sphere if

    you look at tolerance zones, well seewhy cylinder is the correct answer.

    Let*s call the control o+ a cylin"er9 the

    2YL6ND3626TY%

    The icon to represent a cylin"er shoul" e a

    Beer canC ut instea" it is=

    More on why this ma#es sense later%

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    7orm 2allouts

    >D

    >D

    D

    D

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    7483L6n 8rocess

    We can cheat and see that there must beWe can cheat and see that there must be

    three orientation controls.three orientation controls.

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    4rientation 2ontrols

    Secon" #in" o+ geometric control we loo# at is the ne)tsimplest= 4rientation%

    4rientation control is

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    4rientation Angles

    When your arm is horiontal9 what is the angle it +orms

    with the groun"?

    Eero9 it is parallel with the groun"%

    As you rotate you arm9 the angle is some aritrary

    angle%When your arm in pointing up9 what is the angle it +orms

    with the groun"?

    Ninety "egrees9 it is perpen"icular with the groun"%Since the ground is our reference, lets call it aSince the ground is our reference, lets call it a

    datum. Datums are very important to GDTdatum. Datums are very important to GDT

    communication and represent an entire chapter ofcommunication and represent an entire chapter of

    the standard. SolidWors users lie datums andthe standard. SolidWors users lie datums and

    accept this mathematical concept easily.accept this mathematical concept easily.

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    4rientation8arallelism

    What orientation is at ero"egrees +rom the

    re+erence?

    8arallelismThe icon to represent when

    things shoul" e parallel

    woul" e a two parallellines=

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    2ylin"ricity 3e!isite"

    Two "imensional rotational +orm control

    2ircularity plus 8arallel orientation o+ the

    si"es e:uals three "imensional rotational

    +orm control 2ylin"ricity%

    6t #in" o+ all ma#es sense9 "oesn*t it?

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    4rientationAngularity

    What orientation is any angle?

    Answer= Angularity

    The icon to represent whentwo things are at an

    aritrary angle loo#s li#e an

    angle +rom your high school

    geometry class=

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    4rientation8erpen"icularity

    What orientation is at ninety"egrees +rom the

    re+erence?

    Answer= 8erpen"icularity

    The icon to represent when

    things shoul" e

    perpen"icular woul" e

    something that loo#s li#e=

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    4rientation 2allouts

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    7483L6n 8rocess

    We can cheat and see that there must beWe can cheat and see that there must be

    t"o profile controls.t"o profile controls.

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    8ro+ile 2ontrols

    Now let*s start loo#ing at the complicate"geometric controls=

    8ro+ile 2ontrols%

    8ro+ile control is D/D%

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    2omple) 8ro+iles?

    Most people thin# o+ comple) shapes li#e the contouro+ a car ut the pro+ile can e as simple as a line or

    circle%

    6nspectors lo!e chec#ing pro+ile controlle" +eatures

    ecause they can place a clear o!erlay on the+eature an" simply say pass or +ail%

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    4ptical 2omparator

    ##Shado"Shado"

    $graph%$graph%

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    8ro+ile 2ontrolLine

    We call the two "imensionalpro+ile control Bline profileC

    or Bprofile of a lineC%

    The line in :uestion cane any shape9 or anynumer o+ lines9 arcs9 orsplines%

    The icon use" to represent

    a line pro+ile is=Dont turn thatDont turn that

    fro"n upsidefro"n upside

    do"n!do"n!

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    8ro+ile 2ontrolSur+ace

    We call the three "imensionalpro+ile control Bsurface

    profileC or Bprofile of a

    surfaceC%

    The sur+ace in :uestioncan e any shape9 or anynumer o+ planes or

    sur+aces%The icon use" to represent a

    sur+ace pro+ile is =

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    8ro+ile 2allout

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    7483L6n 8rocess

    We can cheat and see that there must beWe can cheat and see that there must be

    t"o runout controls as "ell.t"o runout controls as "ell.

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    3unout 2ontrols

    Let*s continue loo#ing at the complicate"geometric controls= 3unout 2ontrols%

    3unout control is

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    3unout 2ontrol2ircular

    We call the two "imensional runoutcontrol Bcircular runoutC%

    The icon use" to represent circular

    runout is= Note this symol loo#s li#e the

    nee"le +rom a "ial in"icator an"

    that*s e)actly how we measure it%

    3 2 l

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    3unout 2ontrolTotal

    We call the three"imensional runout

    control Btotal runoutC%

    This is a per+ect time total# aout what we call

    the rotation o+ the "ial

    in"icator o!er a +eature%

    The icon use" to represent

    total runout is=

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    To 7ill or Not to 7illF

    The ASM$ Y-%.M stan"ar" says the arrow hea"s +or can e +ille" or un+ille"

    "epen"ing upon the 2AD system or +ont you wish to use%

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    3unout 2allout

    7483L

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    7483L6n 8rocess

    o" many location controls are there)o" many location controls are there)

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    Location 2ontrols

    The last #in" o+ geometric control we loo# at is the mostcomplicate"= Location%

    Location control is

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    Location8osition

    The o!ious location control +or+eatures is position%

    The icon to represent where a

    +eature shoul" e9 we use atarget symol=

    his reminds me of one of myfavorite military sayings!

    -echanical engineers build-echanical engineers build"eapons."eapons.

    ivil engineers build targets.ivil engineers build targets.

    L ti

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    LocationSymmetry

    The +irst non/o!ious location controlis calle" symmetry%

    The icon to represent when two

    things shoul" e symmetric is=

    Note the icon shows a mirrorre+erence line the "atum an"two little symmetric lines%

    + have never placed a symmetric tolerance+ have never placed a symmetric toleranceon a dra"ing or checed a dra"ing that hadon a dra"ing or checed a dra"ing that had

    it /correct0. enterlines are another matter.it /correct0. enterlines are another matter.

    aving said that, this is a po"erful setchaving said that, this is a po"erful setch

    constraint in SolidWors 1 eep using it!constraint in SolidWors 1 eep using it!

    Location

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    Location2oncentricity

    The secon" non/o!ious locationcontrol is calle" concentricity%

    Most GD&T newies lo!e hearing aout

    this symol an" are an)ious to use it

    although they proaly shoul" eusing runout

    2oncentricity is har" to inspect%

    The icon to represent when two things

    shoul" ha!e the same center a)is is=

    To mae matters "orse, this is theTo mae matters "orse, this is the

    assembly constraint in SolidWors forassembly constraint in SolidWors for

    revolved elements!revolved elements!

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    8osition 2allout

    7483L

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    7483L6n 8rocess

    7483L L "

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    7483L Legen"

    In each control, we place information so someoneskilled in the arts will have all the information they

    need to work with the control.

    7483L Legen"

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    7483L Legen"2

    Tolerance ones are y "e+ault either Btotal wi"eC or

    B+ull in"icator mo!ementC ut some Btotal wi"eC

    tolerance ones can e change" to Bcylin"ricalC%

    We*ll lea!e this area o+ the 7483L chart lan# e)cept

    +or the controls that can ha!e cylin"rical tolerance

    one an" then we*ll put=

    7483L Legen"

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    7483L Legen"D

    Three options:

    Datums not allowe"

    Datums re:uire"

    Datums are allowe" ut not re:uire" is

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    7483L Legen"E

    Ietween two cylin"ers

    Within a cylin"er

    Within a sphere

    7ull 6n"icator

    Mo!ement

    Ietween two lines

    Ietween twoplanes

    Ietween two

    cur!es

    Ietween twocur!e" sur+aces

    Ietween two circles

    7483L Legen"

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    7483L Legen"A

    $!eryone turn in your stan"ar" to pagenumer F

    2ntil you have a standard, youll 3ust to2ntil you have a standard, youll 3ust totrust me.trust me.

    7483L Legen"

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    7483L Legen"

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    The 2omplete 7483L 2hart

    Soli"Wor#s 8art Datums

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    Soli"Wor#s J 8art Datums

    Soli"Wor#s 8art 7eature 2ontrol 7rames

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    Soli"Wor#s / 8art 7eature 2ontrol 7rames

    Soli"Wor#s Drawing Datums

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    Soli"Wor#s / Drawing Datums

    Soli"Wor#s Drawing 7eature 2ontrol 7rames

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    Soli"Wor#s/Drawing 7eature 2ontrol 7rames

    2AD,2AM Data

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    2AD,2AM Data

    Section 2.1:BIf CAD/CAM database models are used and they do not

    include tolerances, then tolerances must be

    expressed outside of the database to reflect design

    requirements.C

    This section clearly states that models maymay

    include tolerances hence paving the way to

    eliminating conventional drawings someday!

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