how to select and develop yaskawa servo system bom’s welcome. conference will begin shortly. sigma...
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How to select and develop Yaskawa Servo System BOM’s
Welcome. Conference will begin shortly.
Sigma II
Part One
TRM001-01-Sigma2BOM-WEB
version 1.00
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What
Who
How
How to select Yaskawa Servo System BOM’s
Channel members
1) Review Sigma II System – How to select motor / amp combination
2) Complete BOM including cables and peripheral devices
3) Generate Quotes
Overview of the product line using the Product Catalog Supplements and the PL1005.7 price list.
Measurement Text
You will E-mail training answers to the quiz!
Including selection of these items for the DDM & Sigma Trac.
Application Module & Motion Controller selection is a separate presentation – Part Two
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Order Print copy
G-MI#99001E [email protected]
Step 1 overview - Size Servo Cont.
Order Product CD
YEA –CD-MTN-1 [email protected]
Download from the webYaskawa.com
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SGMAH-A3 SGDH-A3 30 W
SYSTEM POWER
MOTOR AMP
SGMAH-A5 SGDH-A5 50 W
SGMAH-01SGMPH-01
100 WSGDH-01
SGMAH-02SGMPH-02
200 WSGDH-02
SGMAH-04SGMPH-04
400 WSGDH-04
SGMAH-08SGMPH-08
SGDH-08 750 W
SGMPH-15 SGDH-15 1500 W
Small Capacity
30W-1500W
3000/5000 rpm
100VAC input up to 400W output (using SGDH-
04FE)
SGMAH (IP55)
SGMPH (IP67)
Step 1- Size Servo -Quick Product Review
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Medium Capacity450W-15kW
200/400VAC IP67
SGMGH 1500/3000 rpm
SGMSH 3000/5000 rpm
SGMUH (400VAC) only
6000 rpm
SGMGH-05 SGDH-05 450 W
MOTOR AMP SYSTEM POWER
SGMGH-09 850 WSGMSH-10SGMUH-10
1 kWSGDH-10
SGMGH-13 1.3 kWSGMSH-15 1.5 kW
SGDH-15
SGMGH-20SGMSH-20
SGDH-20 2 kW
SGMGH-30SGMSH-30SGMUH-30
SGDH-30 3 kW
SGMGH-44 4.4 kWSGMSH-40 4 kWSGMSH-50 5 kW
SGDH-50
SGMGH-55 SGDH-60 5.5 kW
SGMGH-75 SGDH-75 7.5 kW
SGMGH-1A SGDH-1A 11 kW
SGMGH-1E SGDH-1E 15 kW
Step 1- Size Servo -Quick Product Review
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Large Capacity22kW-55kW
2000 rpm max
400VAC only
SGMBH 1500/2000 rpm
SGMBH-2B SGDH-2B 22kW
MOTOR AMP SYSTEM POWER
SGMBH-3Z SGDH-3Z 30kW
SGMBH-3G SGDH-3G 37kW
SGMBH-4E SGDH-4E 45kW
SGMBH-5E SGDH-5E 55kW
Every motor has one matched amplifier to achieve published
performance specs.
Step 1- Size Servo -Quick Product Review
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What about MISMATCHED motor and drive combinations within the same
voltage class?
Step 1- Size Servo -Quick Product Review
Possible to over or under size motor or amp – “1 up or down rule” without
qualification………
“2 up or down” possible in some cases with qualification………
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Direct Drive Motor – DDM
SGMCS
Up to 3kW with 200 Nm of rated torque
150 / 200 rated rpm - 500 rpm max
100/200VAC only – SGDH only (no Legend amplifier!)
Step 1- Size Servo -Quick Product Review
“Rotary table” motor- cuts across many industries (replacing mechanical indexers, e.g, CAMCO)
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Sigma Trac – Integrated Linear Motor Solution – NOW with 400V option
STF090120…
Up to 400 N of continuous force output – 5m/s up to 5g
Loads up to 500 lbs – travel lengths up to 2.1 meters
System repeatability of +/- 1 micron
MULTI-AXIS SOLUTIONS ARE POSSIBLE
Step 1- Size Servo -Quick Product Review
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Linear Motor Solution Components
Iron Core & Coreless
Over 2000 N of continuous force output from a single coil
Newall and SIKO feedback brands have been tested with sucess ……………
3rd Party amplifiers can drive Yaskawa Linear motors
Step 1- Size Servo -Quick Product Review
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Gearmotors
Available
Using Alpha LP gear heads
Step 1- Size Servo -Quick Product Review
Other Alpha products can be incorporated with a customer design review process – contact Product Engineering.
2-3 week lead time if it is standard product
SGMPH and SGMGH motors only
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Let’s examine the general layout of the Sigma II catalog with some screen shots.
Step 2 Complete BOM - Catalog Tour
Each motor has its own self contained “section” from which you can select every component you will need for a motor + amp system (no controller).
Detailed amplifier specs. (including drawings) are in their own “SGDH” section at the back of the catalog.
Published performance specs. are based on the matched amp.
Motor dimensions are readily available in each of these sections.
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Step 2 Complete BOM - Catalog Tour
Very first
page of catalog
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Step 2 Complete BOM - Catalog Tour
Page 4
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Step 2 Complete BOM - Catalog Tour
Page 3
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Step 2 Complete BOM - Catalog Tour
Top of Page 7
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Step 2 Complete BOM – Catalog Tour
ITEMS NOT SUPPLIED
BY YASKAWA
ITEMS SUPPLIED
BY YASKAWA
X
X
X
X
XPage 6
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Step 2 Complete BOM - Catalog Tour
Page 9
Bottom of page 7
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Step 2 Complete BOM - Catalog Tour
Page 9
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Step 2 Complete BOM – Catalog Tour
Top half of page 10
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Step 2 Complete BOM – Catalog Tour
Bottom half of page 10
0.63 / 0.0166 = 38:1
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Step 2 Complete BOM – Catalog Tour
Page 11
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Step 2 Complete BOM – Catalog Tour
Top half of Page 12
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Step 2 Complete BOM - Catalog Tour
Bottom half of Page 12
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Step 2 Complete BOM - Catalog Tour
Page 21
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Step 2 Complete BOM – Catalog Tour
Page 22
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Power – different cables for different size motors (except SGMAH)
Required Cables (every system needs three cables)
Encoder – same cable for entire motor type
I/O – three basicoptions
Step 2 – Complete BOM – Required Cables
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Always have the option to build your own….
….and if you want custom lengths or cables longer than 20 meters
Yaskawa sells cable assemblies in pre-configured METER lengths
….build your own is the only way to go.
Step 2 – Complete BOM – Required Cables
Power & Encoder3, 5, 10, 15, 20 meters
I/O0.5, 01, 02, 03 meters
Yaskawa sells connector kits for all power and encoder connections to help facilitate custom cabling.
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Step 2 – Complete BOM – Required Cables
Let’s look at some more screen shots from the Product Catalog Supplement to detail cable selection
Begin with page 23
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Page 23
Power Cable
for SGMAH
Step 2 – Complete BOM – SGMAH cables
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Page 23
Encoder Cable
Assembly for
SMGAH
Step 2 – Complete BOM – SGMAH cables
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Page 23
Raw EncoderCable
Applies to all
Sigma II up to 15kW
Step 2 – Complete BOM – SGMAH Cables
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Step 2 – Complete BOM – Required Cables
Page 23
I/O Cable
Options
Applies to all
Sigma II
JUSP-WA50P-D50 ONLY $175 LIST
-01
-02
-03
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Step 2 – Complete BOM – SGMAH Connector Kits
Top of
Page 26
Connector Kit for all
Connections!
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Step 2 – Complete BOM – SGMAH Connector Kits
Bottom of Page
26
1CN, 2CN, 3CN, 5CN Amplifier connector
common to all Sigma II
These are all solder type connections
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Peripheral Devices (except for Regen. and DC reactors) are the same for entire Sigma II family - 30W to 55kW
Digital Operator
YS-12 Cable Required to run Sigma Win Plus
Analog Monitor Cable
Not required with Sigma II – used outside the panel
Monitor speed or torque on external oscilloscope
Absolute Encoder Battery Optional for systems with absolute encoder
Step 2 – Complete BOM – Peripheral Devices
Sigma Win Plus
JZSP-WP001
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Step 2 – Complete BOM – Peripheral Devices
Top of Page
25
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Step 2 – Complete BOM – Peripheral Devices
Reduce input power’s harmonic distortion up to 45%Improve power factor (eliminating nuisance tripping of the DC bus fuse + increase the life of the DC bus capacitors).
DC reactors are NOT usually required. What do they do?
Bottom of Page 25
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Step 2 – Complete BOM – Motor Specifics
We have just looked at SGMAH motor section and the components common to all motor
series.
Now we will examine the specifics relative to the remaining motor series.
Page 39
SGMPH
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Step 2 – Complete BOM – SGMPH Motor Specifics
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Step 2 – Complete BOM – SGMPH Motor Specifics
Page 41
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Step 2 – Complete BOM –SGMPH Motor Specifics
Same for all of
Sigma II
Page 42
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Step 2 – Complete BOM – SGMPH System Specifics
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Step 2 – Complete BOM – SGMGH Motor Specifics
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Step 2 – Complete BOM – SGMGH Motor Specifics
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Step 2 – Complete BOM – SGMGH Motor Specifics
Page 63
Also used with SGMSH/UH
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Step 2 – Complete BOM – SGMGH Motor Specifics
Page 64
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Step 2 – Complete BOM – SGMGH System Specifics
Page 80
Regen units are required for all amps 6.0 and above
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Step 2 – Complete BOM – CE cables & Connectors
Page 81
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Step 2 – Complete BOM – CE cables & Connectors
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Step 2 – Complete BOM – 400V SGMGH/SH/UH
Performance specs AND Price are independent of voltage rating (when
comparing 200V vs 400V SGMGH/SGMSH)
400V CABLES are a smaller gauge wire and offer a small cost savings. Peripheral devices
like MCCB and contactors will enjoy similar cost savings. 400V of course also offers
lower operating costs.
REGEN and DC reactors do not stay the same when quoting a 200V vs. 400V system!
400V systems inherently require HALF the current of a 200V system…….and as a result
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Step 2 – Complete BOM – 400V SGMGH
Page 133
Every 400V brake motor
needs a dedicated cable
for the brake
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Step 2 – Complete BOM – 400V SGMGH
Page 136
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Step 2 – Complete BOM – SGMBH LARGE CAP.
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Step 2 – Complete BOM – SGMBH LARGE CAP.
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Step 2 – Complete BOM – AMPLIFIER DETAILS
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Step 2 – Complete BOM – REGEN DETAILS
Page 110Page 109Page 107
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Step 2 – Complete BOM – REGEN DETAILS
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Step 2 – Complete BOM – DDM (SGMCS)
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Step 2 – Complete BOM – DDM (SGMCS)
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Step 2 – Complete BOM – Sigma Trac
Travel
Amplifier Option
Covers
Home sensor
Limit Switches
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Step 2 – Complete BOM – Sigma Trac
Sigma Trac uses the same cables as the SGMAH rotary motor: JZSP-CMM00-XX(A) & JZSP-CMP00-XX(A)
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Step 3 – Generate Quotes
OYC (order Yaskawa.com) from the partner log in conjunction with the PL100-5.7 price list are the
two tools you need to create quotes.
Cut and Paste from the price list to make your quote
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Step 3 – Generate Quotes – Using PL100-5.7
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Step 3 – Generate Quotes – Using PL100-5.7
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Step 3 – Generate Quotes – Using PL100-5.7
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Step 3 – Generate Quotes – Using PL100-5.7
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Step 3 – Generate Quotes – Using PL100-5.7
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Step 3 – Generate Quotes – Using PL100-5.7
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Step 3 – Generate Quotes – Using PL100-5.7
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Step 3 – Generate Quotes – Using PL100-5.7
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Step 3 – Generate Quotes – Using PL100-5.7
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Yaskawa offers online ordering capabilities !!!
order.yaskawa.com
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Password and log on required. Contact Michelle Bartelson if you don’t have one @ [email protected] or x2214
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Click Order Management once logged in.
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6 different selections are possible on OYC
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Select product category
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Here is an example of the order entry screen
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Helpful tools under important notices tab
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Direct link on top right corner to channel the website from OYC
• Literature request forms.• Motion contact information.• FAQ’s available for application questions.• Link to training department.• All CAD drawing’s and catalog downloads.• Cable drawings.• Policies and procedures.• Links back to order.yaskawa.com.