how to manufacture asbestos, cement, ceramics and limestone
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Asbestos is the generic term for a gnaturally occurring fibrous minerals w
tensile strength, flexibility, and resisthermal, chemical and electrical co Asbestos fibers are of high-tensile flexible, heat and chemical resistance, africtional properties. Cement is the most raw material in any kind of construction
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Ceramics also known as fire clay is an innon-metallic solid article, which is prod
the art or technique of heat and subcooling. Limestone is a sedimentary rockcomposed of calcium carbonate (CaCOthe principal source of crushed stconstruction, transportation, agricultuindustrial uses.
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Emerging applications in commerciasuch as asbestos, cement and ceramic a
to fuel demand in the coming years. demand for limestone in the producement as well as in several other chemare used in the production of high-valu
day products offers significant opportugrowth.
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Global Limestone consumption projected to reach 5.7 billion tons
expected to grow at an average annualof 4–5% in coming years. Presecement production is 330 million toand expected to double to reach almosmillion tonnes in future.
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The major contents of the book are asmonitoring and identification of ai
asbestos, asbestos in industrial appliasbestos – cement products, non – occuasbestos emissions and exposures, cmortars and concrete, raw materials, aand fuels for cement, processmanufacturing of cement,
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cement based on natural and pozzolanas, fast-setting cements,
portland cements, packing of cement, of cement, ceramics, lime & limestoneglass ceramics etc. It describmanufacturing processes and photogrplant & machinery with supplier’sdetails.
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It will be a standard reference bprofessionals, entrepreneurs, those stud
researching in this important area aninterested in the field of these industries
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Table of Contents
Chapter I
Asbestos
Commercial Uses
Properties and Composition
Method of Analysis
ChrysotileProcedure
Crocidolite and Amosite
Procedure
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Chapter II
Monitoring and Identification of Air-borne A
Synposis
IntroductionMembrane Filter Method
I. Outline TechniqueII. Definitions of Fibre which are evaluate
III. Membrane FilterIV. SamplingV. Transportation of FiltersVI. Mounting of the Filters
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VII. Microscopical EvolutionVIII. Accuracy of the Membrane Filter MethodIX. Recent Developments in Fibre Evalution
Determination of Very Low Asbestos Concen
Direct - Reading Dust Monitoring Equipmen
Miscellanous InstrumentsI. Introduction
II. The Thermal PrecipitationIII. The KonimeterIV. Owens Jet CounterV. The Impinger
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Identification of Air-borne Asbestos FibresI. IntroductionII. Optical TechniquesIII. Electron Microscopical TechniquesIV. Physical and Chemical Analysis
Summary
Chapter III
Alternatives to Asbestos in Industrial ApplicaI. Thermal PropertiesII. Mechanical Properties
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III. Other PropertiesIV. Price and Availability V. Applications
Industrial Applications of Asbestos Products
I.Asbestos Textiles
1. Fire and Heat Protection Clothes2. Fire Blankets, Curtains and Aprons3. Electrical Insulators4. Filters5. Ropes, Yarns, Tapes etc6. Other Applications
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II. Thermal Insulations and High Temperature
1. Dry Asbestos Packings2. Asebstos Jointings3. Gaskets4. Lining and Insulating Blocks5. Ceramic and Mineral Fibres6. Vermculite and Perlite
7. Solid Ceramics8. Further information
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III. Asbestos millboard
1. Substitutes
IV. Industrial applications of asbestos-cemen
1. Substitutes
VI. Friction materials
1. Substitutes for asbestos in friction mater
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V. Dry-rubbing bearings
1 Substitutes for asbestos-reinforced thermosbearing applications
2 Conclusion3 Acknowledgments
VI Electrical insulation
1 Substitutes for asbestos products in electric
2 Substitute electrical insulants at high tempe
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VII Asbestos composites not including frictio
bearing, and electrical applications)
1 Alternatives to asbestos composites
VIII Miscellaneous applications
1 Substitutes
Health hazards of substitute materials
Conclusions
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Chapter IV
Asbestos-Cement Products
Methods of Manufacture
Methods of AnalysisProcedureProcedure
Chapter V
Non-Occupational Asbestos Emissions and Ex
Asbestos emissions from natural sources
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A b i i f h d
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Asbestos emissions from human-created sour
Redistribution and fate of asbestos in the env(i) Redistribution by air(ii) Redistribution by water
(iii)Ultimate fate of asbestos fibresExposure to airborne asbestos
(i) Exposure from ambient air(ii) Exposure from air near asbestos industrial
1 Asbestos mining, milling, and product manu2 Transportation of materials containing asbe3 Estimated atmospheric concentration and ex
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Exposure to asbestos in foods and drugsAppendix, calculation of atmospheric asbestosconcentrations in the vicinity of major U.S. Asb
industrial facilities
Chapter VI
Cements, Mortars and Concrete
Hydraulic CementsCement Specifications
Methods of Analysis
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D t i ti f C d C iti
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Determination of Compound Composition
Determination of major components
Rapid Procedures for Major Components
Chapter VII
Raw Materials, Additives and Fuels for Ceme1. Raw Materials for Making Cement2. Constituents of Raw Mix and their proport
2.1 Limestone2.2 Silica and Alumina2.3 Iron Oxide
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3. Proportioning Constituents
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3. Proportioning Constituents3.1 Correcting Materials
4. Composition of Clinker5. Quality Control
5.1 Commonly Found Proportions6. Blended Cements7. Fuels8. Fuel in Shaft Kilns
9. Fuels for Rotary Kilns10. Coals as Fuel10.1 Preparation of Coal for Firing10.2 Preparation of Oil for Firing
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11 Costs of Fuels
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11. Costs of Fuels12. Coals
12.1 Typical Compositions of Coal and Coke are12.2 Typical Composition of Coal Ash is
12.3 Volatiles13. Calorific Value of Fuels14. Oils15. Gas as Fuel
16. Specific Fuel Consumption Obtainable usinFuels17. Requirements of Raw Materials and Fuel
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Chapter VIII
Processes of Manufacturing of Cement1. Process of Making Cement
2. Predominance of Wet Process3. Marginal grade Limestone and Froth Flo
3. Dry and Semi Dry Processes
3.1 Semi Dry Process5. Dry Grinding and Blending6. Semi Wet Process
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7. Preheaters7.1 Lepol Grate Preheater7.2 Suspension Preheater
8. Clinker Coolers8.1 Rotary and Planetary Coolers8.2 Grate Coolers
9. Increase in Size of the Cement Plant – Large
10. Calciners11. Technical Collaborations12. Various Processes, Machinery and Size of Ce
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Ch IX
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Chapter IX
Cements based on Natural and Artificial Pozzo1. Fly Ash based Cements
1.1Composition and properties of fly ashes1.2 Lime-activated fly ash binder1.3 Portland-fly ash cement and fly ash concrete1.4 High-volume fly ash concrete1.5 Alkali-activated fly binder
2. Cements made with fluidized bed ashes3. Binders containing natural pozzolanas and reproducts4. Microsilica-modified Portland cement
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5 Rice Husk ash based cement
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5. Rice Husk ash based cement
Chapter X
Fast-Setting Cements
1. Control of Portland Cement setting by the uchemical admixtures
2. Fast-setting gypsum-free portland cement3. Fast-setting cements containing the phases
C11A7.CAF 2 or C12A7
4. Fast-setting cements containing the phase ttrialuminate sulfate.
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5 F t tti bl d f tl d t d
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5. Fast-setting blends of portland cement andaluminate cement6. Fast-setting magnesium phosphate cement7 Fast-setting glass cement8 Miscellaneous fast-setting cements
Chapter XI
Special Portland Cements
1. Constituents and Composition of Portland C1.1 Tricalcium silicate (3CaO.SiO2, abbreviation C
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1.2 Dicalcium silicate (2CaO.SiO2. abbreviating C2S)1.3 Tricalcium Aluminate (3CaO.Al2O3, abbreviation1.4 The ferrite phase [calcium alumiate ferrite,
2CaO(Al2O3, Fe2O3)[ abbreviation C2(A,F)]1.5 Calcium sulfate1.6 Free Calcium oxide (free lime, Cao)1.7 Free Mangness oxide (periclase, MgO)1.8 Alkali sufates1.9 Composition of Portland clinker and Portland cem
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2. The Hydration of Portland Cement
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y3. High-C3S Portland Cement4. Portland Cement with Elevated C2S content5. High-C3A Portland Cement
6. C3A Portland Cement7. Low-Iron (White) Portland Cement8. High-Iron Portland Cement9. High-Mgo Portland Cement10. Low-Alkali Portland Cement11. Mineralized Portland Cement12. High Specific Surface Area Portland Cemen
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13. Low Specific Surface Area Portland Cemen
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p13. Limestone-Modified Portland Cement15. Portland Cement Modified with Chemical A16. Gypsum-Free Portland Cements
16.1 Low-porosity cement17. Special Approaches in Portland Cement Ma18. Special Approaches in Cement Processing
Chapter XIIPacking of Cement1. Packing Cement for Despatches
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2 Packing Machines
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2. Packing Machines2.1 Rotary Packing Machines
3. Paper and HDPE/Jute Bags
Chapter XIIIStorages of Cement1. Storages2. Daily requirements of Various Materials
3. Conventions in Storing various materials4. Factors Governing Storages
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5. Storages of Semi Finished and Finished produ
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g p6.1 Quarry 6.2 Crusher6.3 Stack Reclaimer
6.4 Raw Mill and Blending Kiln feed6.5 Preheater – Calciner – Kiln and cooler
6.6 Cement
7. Storage After Expansion8. Storage of Coal
10. Space for storages
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Chapter XIV
CeramicsClay Products, Whitewares, and Porcelains
Enamels and GlazesGlass and Glass CeramicsRefractoriesNewer Ceramics
Methods of AnalysisDetermination of the Chemical CompositionSampling
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Anaysis
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AnaysisEmission Spectrometry X-Ray Diffraction
Chapter XV
Lime and Limestone
Properties
Uses
Methods of Analysis
Sampling and Handling Precautions
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Composition Anal sis
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Composition Analysis
Basicity Tests
Physical Tests
Chapter XVIGlass and Glass Ceramics
Constitution of Glasses
Method of AnalysisComposition Analysis
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Chemical Methods for Individual Constiluents
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Chemical Methods for Individual Constiluents
Redox State Determinations
Chelomelry
Flame SpectroscopyEmission Spectroscopy
Spectrophotometry
X-Ray Diffraction
MicroscopyElectron Microprobe Analysis
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