hotstart heater

5/20/2018 Hotstart heater

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PRODUCT CATALOGENGINE HEATERS OIL HEATERS CONTROLS ACCESSORIES


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HEATER INSTALLATION Page 18 (Tank-style)

Page 47 (In-block)

How to Specify an Engine Heaterand Conversion Charts

Page 50

CUSTOM PRODUCTS

Call for information on:

Wiring Harnesses Air Intake HeatersAPUs

Circulating Heating Systems Other Specialty Products

1

4

3

2

TABLE OF CONTENTS

PAGES 4 - 5 HOTflow Heaters

CTM, CSM Models

PAGES 6 - 13 Tank Style Engine Heaters

Weathertight DesignTPS, CB, CL, WL, SB, SL Models

PAGES 14 - 17 Tank Style Engine Heaters

Hazardous LocationEE Models

PAGES 20 - 25 Lube Oil Heaters (AC and DC) Industrial Immersion Heaters

Thread-in and Threadless Models

PAGES 27 - 32 Remote Thermostats for Lube Oil Heaters Temperature Controls for Tank Style Heaters Complete Control Systems

PAGES 34 - 36 Battery Warming Pads & Accessories Blanket Style Battery Warmers Silicone Hot Pads

PAGES 38 - 49 In-block Direct Immersion Heaters Electrical Cords for In-block Heaters Thermocords Flush Mount Kits and Accessories

5


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SECTION 1

HOTflow and TANK STYLE ENGINE HEATERS


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4 Customer Service: (509) 536-8660 www.hotstart.co

HOTflow Heaters

CTM SeriesSingle Phase

1000-2500 Watts

HOTSTARTs HOTflow

engine heater (CTM Series)

features an integrated pump

that combines the benefits of

forced circulation with a

compact design that canmount to a variety of small

engine applications. Forced

circulation of the coolant

delivers uniform heating

throughout the entire engine,

extends element life and offers

a significant reduction in

electrical consumption.

Isolation MountingKit (optional)

CTM-IMK

Height (H) Width1 (W1) Width2 (W2) Weight

9.1 7.0 6.3 3.5lbs.230mm 145mm 161mm 1.6 kg

Engine Size

CID/Liter

Power Supply

Volts HzModel Number kW Amps

Thermostat Range

On Off

CTM w/48 (1.2m) cord and NEMA plug*

0-5000-8L

120240

11

6050/60

CTM10110-N00CTM10210-N00

11

8.84.4

100F (38C) 120F (49C)100F (38C) 120F (49C)

500-7508-12L

120240

11

6050/60

CTM15110-N00CTM15210-N00

1.51.5

13.06.5

100F (38C) 120F (49C)100F (38C) 120F (49C)

750-120012-20L

120240

11

6050/60

CTM25110-N00CTM25210-N00

2.52.5

21.310.7

100F (38C) 120F (49C)100F (38C) 120F (49C)

CTM w/9.8 (3m) cord, without plug

0-5000-8L

120240

11

6050/60

CTM10110-A00CTM10210-A00

11

8.84.4

100F (38C) 120F (49C)100F (38C) 120F (49C)

500-7508-12L

120240

11

6050/60

CTM15110-A00CTM15210-A00

1.51.5

13.06.5

100F (38C) 120F (49C)100F (38C) 120F (49C)

750-120012-20L

120240

11

6050/60

CTM25110-A00CTM25210-A00

2.52.5

21.310.7

100F (38C) 120F (49C)100F (38C) 120F (49C)

CTM w/9.8 (3m) cord and Schuko plug (Euro)**

0-5000-8L

240 1 50/60 CTM10210-E00 1 4.4 100F (38C) 120F (49C)

500-7508-12L 240 1 50/60 CTM15210-E00 1.5 6.5 100F (38C) 120F (49C)

750-120012-20L

240 1 50/60 CTM25210-E00 2.5 10.7 100F (38C) 120F (49C)

* - UL/C-US listed Other voltages available. Consult the factory.** - CE compliant

Meets requirements forinstallation on any

UL 2200 listed generator.


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Customer Service: (509) 536-8660 www.hotstart.com

HOTflow Heat

CSM SeriesSingle & Three Phas

3000-12000 Watts

Meets requirements forinstallation on any UL 220listed generator.

HOTSTARTs HOTflow

engine heater (CSM Series

features a thermostat, pum

and all required controls.

Forced circulation of the

coolant delivers uniform

heating throughout the

entire engine, extendselement life and offers a

significant reduction in

electrical consumption.

The HOTflow CSM

operates automatically wh

provided contacts are

supplied with a 24V DC

signal from the engine.

Engine Size

CID/Liter

Power Supply

Volts HzModel Number kW Amps Style

Thermostat Range

On Off

1000 - 2000

15 - 30L

120208208230240480480

1131113

60606050606060

CSM10301-000CSM10308-000CSM30308-000CSM1030J-000CSM10302-000CSM10304-000CSM30304-000

3333333

26.315.1

8.713.713.1

7.04.4

AABAABB

100F (38C) 120F (49C)100F (38C) 120F (49C)100F (38C) 120F (49C)100F (38C) 120F (49C)100F (38C) 120F (49C)100F (38C) 120F (49C)100F (38C) 120F (49C)

2000 - 3000

25 - 50L

208208

230240400440480480575

13

1133133

6060

50605060606060

CSM10608-000CSM30608-000

CSM1060J-000CSM10602-000CSM3060A-000CSM3060F-001CSM10604-000CSM30604-000CSM30605-000

66

6666666

29.617.1

26.725.6

8.98.1

12.87.46.2

AB

AABBBBB

100F (38C) 120F (49C)100F (38C) 120F (49C)

100F (38C) 120F (49C)100F (38C) 120F (49C)100F (38C) 120F (49C)100F (38C) 120F (49C)100F (38C) 120F (49C)100F (38C) 120F (49C)100F (38C) 120F (49C)

3000 - 4500

50 - 75L

208208230240400440480480575

131133133

606050605060606060

CSM10908-000CSM30908-000CSM1090J-000CSM10902-000CSM3090A-000CSM3090F-001CSM10904-000CSM30904-000CSM30905-000

999999999

44.025.439.838.113.212.219.111.0

9.2

ABAABBBBB

100F (38C) 120F (49C)100F (38C) 120F (49C)100F (38C) 120F (49C)100F (38C) 120F (49C)100F (38C) 120F (49C)100F (38C) 120F (49C)100F (38C) 120F (49C)100F (38C) 120F (49C)100F (38C) 120F (49C)

4500 - 6000

75 - 100L

208208230240400440480480575

131133133

606050605060606060

CSM11208-000CSM31208-000CSM1120J-000CSM11202-000CSM3120A-000CSM3120F-000CSM11204-000CSM31204-000CSM31205-000

121212121212121212

58.433.752.850.617.515.925.314.612.2

BBBBBBBBB

100F (38C) 120F (49C)100F (38C) 120F (49C)100F (38C) 120F (49C)100F (38C) 120F (49C)100F (38C) 120F (49C)100F (38C) 120F (49C)100F (38C) 120F (49C)100F (38C) 120F (49C)100F (38C) 120F (49C)

Other voltages available. Consult the factory.

Style A

Height (H) Width (W) Depth (D) Weight

15.0 19.4 9.5 37 lbs.383mm 493mm 242mm 16.8 kg

Height (H) Width (W) Depth (D) Weight

17.0 19.4 9.5 54 lbs.434mm 493mm 242mm 24.5 kg

Style B


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TPS ModelSingle Phase

500-2000 Watts

120V & 240V

Small Tank Heaters

For TPS heaters

ReplacementCord

ReplacementBox

ReplacementTank

Sensing Unit

ElementO-Ring

ReplacementElement

Replacement Parts

EngineDisplacement

WattsModel Number

120VAmps

Model Number

240VAmps

Model Number

277VAmp

150cid

2.5L500

TPS051GT8-000

TPS051GT10-000

TPS051GT12-000

4.2

4.2

4.2

TPS052GT8-000

TPS052GT10-000

TPS052GT10-013*

TPS052GT12-000

2.1

2.1

2.1

2.1

TPS057GT10-000 1.8

350cid

5.7L1000

TPS101GT8-000

TPS101GT10-000

TPS101GT12-000

8.4

8.4

8.4

TPS102GT8-000

TPS102GT10-000

TPS102GT10-013*

TPS102GT12-000

4.2

4.2

4.2

4.2

TPS107GT10-000 3.6

350 - 500cid

5.7 - 8.2L1500

TPS151GT8-000

TPS151GT10-000

TPS151GT12-000

12.5

12.5

12.5

TPS152GT8-000

TPS152GT10-000

TPS152GT10-013*

TPS152GT12-000

6.3

6.3

6.3

6.3

TPS157GT10-000 5.4

500 - 700cid

8.2 - 11.5L

1800

TPS181GT8-000

TPS181GT10-000

TPS181GT12-000

15

15

15

2000

TPS202GT8-000

TPS202GT10-000

TPS202GT10-013*

TPS202GT12-000

8.3

8.3

8.3

8.3

TPS207GT10-000 7.2

ModelNumber

Replacement Parts

SensingUnit

Element Tank BoxPowerCord

ElementO-ring

TPS051GT8-000

TPS051GT10-000

TPS051GT12-000

TPS052GT8-000

TPS052GT10-000

TPS052GT10-013*TPS052GT12-000

TPS057GT10-000

LSU-8

LSU-10

LSU-12

LSU-8

LSU-10

LSU-10LSU-12

LSU-10

REPS051T8

REPS051T10

REPS051T12

REPS052T8

REPS052T10

REPS052T10REPS052T12

REPS057T10

TPS-T

TPS-T

TPS-T

TPS-T

TPS-T

TPS-TTPS-T

TPS-T

CPS-1

CPS-1

CPS-1

CPS-1

CPS-1

CPS-2CPS-1

CPS-1

11P48UU

11P48UU

11P48UU

21P48UU

21P48UU

21SCH81UU21P48UU

16H48UU

TPS-BOR

TPS-BOR

TPS-BOR

TPS-BOR

TPS-BOR

TPS-BORTPS-BOR

TPS-BOR

TPS101GT8-000

TPS101GT10-000

TPS101GT12-000

TPS102GT8-000

TPS102GT10-000

TPS102GT10-013*

TPS102GT12-000

TPS107GT10-000

LSU-8

LSU-10

LSU-12

LSU-8

LSU-10

LSU-10

LSU-12

LSU-10

REPS101T8

REPS101T10

REPS101T12

REPS102T8

REPS102T10

REPS102T10

REPS102T12

REPS107T10

TPS-T

TPS-T

TPS-T

TPS-T

TPS-T

TPS-T

TPS-T

TPS-T

CPS-1

CPS-1

CPS-1

CPS-1

CPS-1

CPS-2

CPS-1

CPS-1

11P48UU

11P48UU

11P48UU

21P48UU

21P48UU

21SCH81UU

21P48UU

16H48UU

TPS-BOR

TPS-BOR

TPS-BOR

TPS-BOR

TPS-BOR

TPS-BOR

TPS-BOR

TPS-BOR

TPS151GT8-000

TPS151GT10-000

TPS151GT12-000

TPS152GT8-000TPS152GT10-000

TPS152GT10-013*

TPS152GT12-000

TPS157GT10-000

LSU-8

LSU-10

LSU-12

LSU-8LSU-10

LSU-10

LSU-12

LSU-10

REPS151T8

REPS151T10

REPS151T12

REPS152T8REPS152T10

REPS152T10

REPS152T12

REPS157T10

TPS-T

TPS-T

TPS-T

TPS-TTPS-T

TPS-T

TPS-T

TPS-T

CPS-1

CPS-1

CPS-1

CPS-1CPS-1

CPS-2

CPS-1

CPS-1

11P48UU

11P48UU

11P48UU

21P48UU21P48UU

21SCH81UU

21P48UU

16H48UU

TPS-BOR

TPS-BOR

TPS-BOR

TPS-BORTPS-BOR

TPS-BOR

TPS-BOR

TPS-BOR

TPS181GT8-000

TPS181GT10-000

TPS181GT12-000

LSU-8

LSU-10

LSU-12

REPS181T8

REPS181T10

REPS181T12

TPS-T

TPS-T

TPS-T

CPS-1

CPS-1

CPS-1

12P16H48UU

12P16H48UU

12P16H48UU

TPS-BOR

TPS-BOR

TPS-BOR

TPS202GT8-000

TPS202GT10-000

TPS202GT10-013*

TPS202GT12-000

TPS207GT10-000

LSU-8

LSU-10

LSU-10

LSU-12

LSU-10

REPS202T8

REPS202T10

REPS202T10

REPS202T12

REPS207T10

TPS-T

TPS-T

TPS-T

TPS-T

TPS-T

CPS-1

CPS-1

CPS-2

CPS-1

CPS-1

21P48UU

21P48UU

21SCH81UU

21P48UU

16H48UU

TPS-BOR

TPS-BOR

TPS-BOR

TPS-BOR

TPS-BOR

Temperature Range

ON OFF

NumericalCode

80F (27C)100F (38C)

120F (49C)

100F (38C)120F (49C)

140F (60C)

810

12

TPS heaters include a fixed setting thermostat. A single or double digit numeral at the end of the model numberprefix designates the temperature range. Example: TPS101GT10-000 (see chart in left column)

C US

* Heater features 2 meter round cord and Shucko plug - CE compliant


7/52


TPS Series w/in-lineadjustable and remothread-in fixedthermostat.

Single Phase

Small Tank Heat

In-LineAdjustableThermostat

Remote Thread-in

Fixed Temperature Thermostat

6.7170.2mm7.9

200.6mm

OUTLET HOSEBARB 0.625 I.D.

INLETHOSEBARB0.625 I.D.

ThermostatWell

Power Y-cord

AdjustableThermostatAssembly

4.25107.9mm

4.6116.8mm

1.538.1mm.25 (4X) Holes

For MountingBrackets

ADJUSTABLE 90-130F (32-54C)On differential 20F (-7C)

In-line thermostat options:

EngineDisplacement

Model Number Volts Watts Phase AmpsThermostat Range

On Off

150cid

2.5L

TPS051GT12-001*

TPS051GT12-A00

TPS052GT12-001*

TPS052GT12-A00

120

120

240

240

500

500

500

500

1

1

1

1

4.2

4.2

2.1

2.1

100F (38C) 120F (49C)

ADJUSTABLE

100F (38C) 120F (49C)

ADJUSTABLE

350cid

5.7L

TPS101GT12-001*

TPS101GT12-A00

TPS102GT12-001*

TPS102GT12-A00

120

120

240

240

1000

1000

1000

1000

1

1

1

1

8.4

8.4

4.2

4.2

100F (38C) 120F (49C)

ADJUSTABLE

100F (38C) 120F (49C)

ADJUSTABLE

350 - 500cid

5.7 - 8.2L

TPS151GT12-001*

TPS151GT12-A00

TPS152GT12-001*

TPS152GT12-A00

120

120

240

240

1500

1500

1500

1500

1

1

1

1

12.5

12.5

6.3

6.3

100F (38C) 120F (49C)

ADJUSTABLE

100F (38C) 120F (49C)

ADJUSTABLE

500 - 700cid

8.2 - 11.5L

TPS181GT12-001*

TPS181GT12-A00

TPS202GT12-001*

TPS202GT12-A00

120

120

240

240

1800

1800

2000

2000

1

1

1

1

15

15

8.3

8.3

100F (38C) 120F (49C)

ADJUSTABLE

100F (38C) 120F (49C)

ADJUSTABLE

* Remote thread-in fixed temperature thermostat

ModelNumber

Volts Watts

Replacement Parts

SensingUnit

ElementPowerY-cord

ThermostatWell

TPS051GT12-001*

TPS051GT12-A00

TPS052GT12-001*

TPS052GT12-A00

120

120

240

240

500

500

500

500

LSU-10

RSU90-130

LSU-10

RSU90-130

REPS051T12

REPS051T12

REPS052T12

REPS052T12

TPS-YC1

#

TPS-YC2

#

TW2374-1

#

TW2374-1

#

TPS101GT12-001*

TPS101GT12-A00

TPS102GT12-001*TPS102GT12-A00

120

120

240240

1000

1000

10001000

LSU-10

RSU90-130

LSU-10RSU90-130

REPS101T12

REPS101T12

REPS102T12REPS102T12

TPS-YC1

#

TPS-YC2#

TW2374-1

#

TW2374-1#

TPS151GT12-001*

TPS151GT12-A00

TPS152GT12-001*

TPS152GT12-A00

120

120

240

240

1500

1500

1500

1500

LSU-10

RSU90-130

LSU-10

RSU90-130

REPS151T12

REPS151T12

REPS152T12

REPS152T12

TPS-YC1

#

TPS-YC2

#

TW2374-1

#

TW2374-1

#

TPS181GT12-001*

TPS181GT12-A00

TPS202GT12-001*

TPS202GT12-A00

120

120

240

240

1800

1800

2000

2000

LSU-10

RSU90-130

LSU-10

RSU90-130

REPS181T12

REPS181T12

REPS202T12

REPS202T12

12P16H54S54X10UU

#

TPS-YC2

#

TW2374-1

#

TW2374-1

#

* Remote thread-in fixed temperature thermostat # Call Factory

C US

For TPS Model heatw/in-line adjustable remote thread-in fixethermostat.

Single Phase

Common replacement part

all TPS Model heaters:

Tank

Box

Element O-ring

See table on page 6

Replacement Pa

Remote AdjustableThermostat Assembly

Part Number TFTA-5/8HB


8/52


CB, CL SeriesConduit Connection

WeathertightSingle Phase

1500-5000 Watts

Industrial TankHeaters

C US

CB Model without

thermostat

CB Model assembledwith thermostat

CL Model assembledwith thermostat

CL Model withoutthermostat

EngineDisplacement

Model Numberwithout Thermostat

Model Numberwith Thermostat

see chart 1Volts Watts Phase Amps

350 - 500cid

5.7 - 8.2L

CB115100-000CB115800-000CB115200-000CB115700-000CB115300-000CB115400-000

CB1151XX-200CB1158XX-200CB1152XX-200CB1157XX-200CB1153XX-200CB1154XX-200

120208240277380480

150015001500150015001500

111111

12.57.26.35.43.93.1

500 - 600cid

8.2 - 9.8L

CB120100-000CB120800-000CB120200-000

CB120300-000CB120400-000

CB1201XX-200CB1208XX-200CB1202XX-200

CB1203XX-200CB1204XX-200

120208240

380480

200020002000

20002000

111

11

16.79.68.3

5.34.2

600 - 800cid

9.8 - 13.1L

CB125100-000CB125800-000CB125200-000CB125700-000CB125300-000CB125400-000


120208240277380480

250025002500250025002500

111111

20.812.010.4

9.06.65.2

800 - 1000cid

13.1 - 16.4L

CL130100-100CL130800-100CL130200-100CL130700-100CL130300-100CL130400-100

CL1301XX-200CL1308XX-200CL1302XX-200CL1307XX-200CL1303XX-200CL1304XX-200

120208240277380480

300030003000300030003000

111111

25.014.412.510.8

7.96.3

1000 - 1350cid

16.4 - 22.1L

CL140800-100CL140200-100

CL140700-100CL140300-100CL140400-100

CL1408XX-200CL1402XX-200

CL1407XX-200CL1403XX-200CL1404XX-200

208240

277380480

40004000

400040004000

11

111

19.216.7

14.410.58.3

1350 - 1650cid

22.1 - 27.0L

CL150800-100CL150200-100CL150700-100CL150300-100CL150400-100

CL1508XX-200CL1502XX-200CL1507XX-200CL1503XX-200CL1504XX-200

208240277380480

50005000500050005000

11111

24.020.818.113.210.4

Heaters with Thermostats

To specify temperature range ofthermostat, insert numerical code

from chart in place of the XX inmodel number.

Example:Desired Temp. Range: 100 - 120FModel Number: CB1151XX-200

Order as: CB115110-200

Temperature Range NumericalCodeON OFF

80F (27C)

100F (38C)

120F (49C)

100F (38C)

120F (49C)

140F (60C)

08

10

12

Adjustable 90 - 130F

(32 - 54C)A3

16.2411.5mm

5.75146.0mm

INLET, 1 NPTFEMALE

OUTLET, 1 NPTFEMALE

4.3109.2mm

4.1104.1mm

20.1510.5mm

5.75146.0mm

INLET, 1 NPTFEMALE

OUTLET, 1 NPTFEMALE

5.2132.0mm

5.1129.5mm

19.5495.3mm

INLET, 1 NPTFEMALE

OUTLET, 1 NPT

FEMALE

5.0127.0mm

5.25133.3mm

ADJUSTABLE

INLET, 1 NPTFEMALE

OUTLET, 1 NPT

FEMALEADJUSTABLE

6.2157.5mm

23.5597.0mm

OUTLET, 1 NPTFEMALEADJUSTABLE

INLET, 1 NPTFEMALE

5.8147.3mm

CHART 1

CB Model

CL Model


9/52


For tank style heateCB, CL Series

Replacement Pa

Heaters with Thermost

Temperature Range Sen

UON OFF

80F (27C)

100F (38C)

120F (49C)

100F (38C)

120F (49C)

140F (60C)

FS

FS

FS

Adjustable 90 - 130F(32C - 54C)

FSU9

Example:

Model Number: CB115110

T-Stat Replacement: FSU10

Model Numberwithout

Thermostat

Model Numberwith

Thermostatsee chart 2

Replacement Parts

Element Tank BoxElementO-ring

MountingBrackets

CB115100-000CB115800-000CB115200-000CB115700-000CB115300-000CB115400-000


RECB1151RECB1158RECB1152RECB1157RECB1153RECB1154

RTBRTBRTBRTBRTBRTB

RTBCBRTBCBRTBCBRTBCBRTBCBRTBCB

TMM-ORTMM-ORTMM-ORTMM-ORTMM-ORTMM-OR

RTMMBRTMMBRTMMBRTMMBRTMMBRTMMB

CB120100-000CB120800-000CB120200-000

CB120300-000CB120400-000

CB1201XX-200CB1208XX-200CB1202XX-200

CB1203XX-200CB1204XX-200

RECB1201RECB1208RECB1202

RECB1203RECB1204

RTBRTBRTB

RTBRTB

RTBCBRTBCBRTBCB

RTBCBRTBCB

TMM-ORTMM-ORTMM-OR

TMM-ORTMM-OR

RTMMBRTMMBRTMMB

RTMMBRTMMB

CB125100-000CB125800-000CB125200-000CB125700-000CB125300-000CB125400-000


RECB1251RECB1258RECB1252RECB1257RECB1253RECB1254

RTBRTBRTBRTBRTBRTB

RTBCBRTBCBRTBCBRTBCBRTBCBRTBCB

TMM-ORTMM-ORTMM-ORTMM-ORTMM-ORTMM-OR

RTMMBRTMMBRTMMBRTMMBRTMMBRTMMB

CL130100-100CL130800-100CL130200-100CL130700-100CL130300-100CL130400-100

CL1301XX-200CL1308XX-200CL1302XX-200CL1307XX-200CL1303XX-200CL1304XX-200

RECL1301-100RECL1308-100RECL1302-100RECL1307-100RECL1303-100RECL1304-100

RTLRTLRTLRTLRTLRTL

RTBCL-100RTBCL-100RTBCL-100RTBCL-100RTBCL-100RTBCL-100

TML-ORTML-ORTML-ORTML-ORTML-ORTML-OR

FK7FK7FK7FK7FK7FK7

CL140800-100CL140200-100CL140700-100CL140300-100CL140400-100


RECL1408-100RECL1402-100RECL1407-100RECL1403-100RECL1404-100

RTLRTLRTLRTLRTL

RTBCL-100RTBCL-100RTBCL-100RTBCL-100RTBCL-100

TML-ORTML-ORTML-ORTML-ORTML-OR

FK7FK7FK7FK7FK7

CL150800-100CL150200-100CL150700-100CL150300-100CL150400-100


RECL1508-100RECL1502-100RECL1507-100RECL1503-100RECL1504-100

RTLRTLRTLRTLRTL

RTBCL-100RTBCL-100RTBCL-100RTBCL-100RTBCL-100


FK7FK7FK7FK7FK7

Common Replacement Paavailable on all listed heate

High Limit Control Check

HLC-165 RV-

CHART 2

ReplacementBox

Element O-Ring

ReplacementElement

ReplacementTank

Replacement

Tank

ElementO-Ring

CheckValve

CL Heaterwith thermostat assembly

CB Heaterwith thermostat assembly

High LimitControl

TemperatureSensing

Unit

TemperatureSensing

Unit

Check Valve

Mount

ing

Bracke

ts

Mounting

Bracke

ts

ADAPTER FITTINGS

For the use of 0.75 or 1heater hose, hose barbadapters are available.

See below.

HB-1

1 NPT to 1 hobarb adapter.Installs in 1 NPfemale inlet oroutlet of the he

HB-3/4

1 NPT to 0.75hose barb adapInstalls in 1 NPfemale inlet oroutlet of the he


10/52


SB, SL SeriesWith power cord

WeathertightSingle Phase

1500-4000 Watts


All 208V and 277V models come with cord only - no plug.

SB Model with power cordno thermostat

SB Model with thermostatand power cord

SL Model with power cordno thermostat

SL Model with thermostatand power cord

EngineDisplacement

Model Numberwithout

Thermostat



350 - 500cid

5.7 - 8.2L

SB115100-000SB115800-000SB115200-000SB115700-000

SB1151XX-200SB1158XX-200SB1152XX-200SB1157XX-200

120208240277

1500150015001500

1111

12.57.26.35.4

500 - 600cid

8.2 - 9.8L

SB120100-000SB120800-000SB120200-000

SB1201XX-200SB1208XX-200SB1202XX-200

120208240

200020002000

111

16.79.68.3

600 - 800cid

9.8 - 13.1L

SB122100-000SB125800-000SB125200-000SB125700-000


120208240277

2250250025002500

1111

18.812.010.4

9.0

800 - 1000cid

13.1 - 16.4L

SL130800-100SL130200-100SL130700-100

SL1308XX-200SL1302XX-200SL1307XX-200

208240277

300030003000

111

14.412.510.8

1000 - 1350cid

16.4 - 22.1L

SL140800-100SL140200-100SL140700-100

SL1408XX-200SL1402XX-200SL1407XX-200

208240277

400040004000

111

19.216.714.4


To specify temperature range of

thermostat, insert numerical codefrom chart in place of the XX inmodel number.

Example:Desired Temp. Range: 100 - 120F

Model Number: SB1151XX-200Order as: SB115110-200


80F (27C)

100F (38C)

120F (49C)

100F (38C)

120F (49C)

140F (60C)

08

10

12


(32 - 54C)A3

4.3109.2mm

4.1104.1mm

17.2437.0mm

INLET, 1 NPTFEMALE

OUTLET, 1 NPTFEMALE5.75

146.0mm

SB Model

SL Model

5.2132.0mm

5.1129.5mm21.2538.5mm

INLET, 1 NPTFEMALE

OUTLET, 1 NPTFEMALE5.75

146.0mm

5.0127.0mm

5.25133.3mm

19.5495.3mm

INLET, 1 NPTFEMALE


5.8147.3mm

6.2157.5mm

23.5597.0mm

INLET, 1 NPTFEMALE


CHART 1

C US


11/52


For tank style heateSB, SL Series

Replacement PaModel Number

withoutThermostat

Model Numberwith

Thermostatsee chart 2

Replacement Parts

Element Tank BoxPowerCord

ElementO-ring

MountingBrackets

SB115100-000SB115800-000SB115200-000SB115700-000


RESB1151RESB1158RESB1152RESB1157

RTBRTBRTBRTB

RTBSBRTBSBRTBSBRTBSB

RHB-1-15RHB-WOPRHB-2-15RHB-WOP

TMM-ORTMM-ORTMM-ORTMM-OR

RTMMBRTMMBRTMMBRTMMB

SB120100-000SB120800-000SB120200-000

SB1201XX-200SB1208XX-200SB1202XX-200

RESB1201RESB1208RESB1202

RTBRTBRTB

RTBSBRTBSBRTBSB

RHB-1-20RHB-WOPRHB-2-15

TMM-ORTMM-ORTMM-OR

RTMMBRTMMBRTMMB

SB122100-000SB125800-000SB125200-000SB125700-000


RESB1221RECB1258RECB1252RECB1257

RTBRTBRTBRTB

RTBSBRTBSBRTBSBRTBSB

RHB-1-20RHB-WOPRHB-2-15RHB-WOP

TMM-ORTMM-ORTMM-ORTMM-OR

RTMMBRTMMBRTMMBRTMMB

SL130800-100SL130200-100SL130700-100

SL1308XX-200SL1302XX-200SL1307XX-200

RESL1308-100RESL1302-100RESL1307-100

RTLRTLRTL

RTBCL-100RTBCL-100RTBCL-100

RHL-WOPRHL-2-15RHL-WOP

TML-ORTML-ORTML-OR

FK7FK7FK7

SL140800-100SL140200-100SL140700-100

SL1408XX-200SL1402XX-200SL1407XX-200

RESL1408-100RESL1402-100RESL1407-100

RTLRTLRTL

RTBCL-100RTBCL-100RTBCL-100

RHL-WOLRHL-2-20RHL-WOP

TML-ORTML-ORTML-OR

FK7FK7FK7

ReplacementBox

Element

O-Ring

ReplacementElement

ReplacementTank

ReplacementTank

ElementO-Ring

Check Valve

SL Heaterwith thermostat assembly

SB Heaterwith thermostat assembly

Check Valve

ReplacementElement

ReplacementBox

High LimitControl

High LimitControl

TemperatureSensing

Unit

TemperatureSensing

Unit

Heaters with Thermosta


UnON OFF

80F (27C)

100F (38C)

120F (49C)

100F (38C)

120F (49C)

140F (60C)

FSU

FSU

FSU


(32C - 54C)FSU9

Example:

Model Number: SB115110-


Common Replacement Paavailable on all listed heate

High Limit Control Check

HLC-165 RV-

CHART 2

Mount

ing

Bracke

ts

Mounting

Bracke

ts

ADAPTER FITTINGS


See below.

HB-1


HB-3/4



12/52


WL SeriesWeathertightThree Phase

2500-5000 Watts


WL Model without thermostat

WL Model with thermostat

EngineDisplacement

Model Numberwithout

Thermostat



600 - 800cid

9.8 - 13.1L

WL325800-000WL325200-000WL325A00-000WL325400-000WL325500-000

WL3258XX-200WL3252XX-200WL325AXX-200WL3254XX-200WL3255XX-200

208240400480575

25002500250025002500

33333

6.96.03.63.02.5

1000 - 1350cid

16.4 - 22.1L

WL340800-000

WL340200-000WL340A00-000WL340400-000WL340500-000

WL3408XX-200

WL3402XX-200WL340AXX-200WL3404XX-200WL3405XX-200

208

240400480575

4000

4000400040004000

3

3333

11.1

9.65.84.84.0

1350 - 1650cid

22.1 - 27.0L

WL350800-000WL350200-000WL350A00-000WL350400-000WL350500-000


208240400480575

50005000500050005000

33333

13.912.07.26.05.0

5.0127.0mm

5.25133.3mm

19.5495.3mm

INLET, 1 NPTFEMALE


5.8147.3mm

6.2157.5mm

23.5597.0mm

INLET, 1 NPTFEMALE


WL Model


To specify temperature range ofthermostat, insert numerical code

from chart in place of the XX inmodel number.

Example:Desired Temp. Range: 100 - 120F

Model Number: WL3252XX-200Order as: WL325210-200


80F (27C)

100F (38C)

120F (49C)

100F (38C)

120F (49C)

140F (60C)

08

10

12


(32 - 54C)A3

CHART 1

All 3 phase heaterswith thermostat mustuse a control box.See Control Systemspage 30.


13/52


For tank style heateWL Series

Replacement PaModel Number

withoutThermostat


see chart 2

Replacement Parts

Element Tank ElementO-ring

HighLimit

Control

MountingBrackets

CheckValve

WL325800-000WL325200-000WL325A00-000WL325400-000WL325500-000


REWL3258REWL3252REWL325AREWL3254REWL3255

RTLRTLRTLRTLRTL


HLC-165HLC-165HLC-165HLC-165HLC-165

FK7FK7FK7FK7FK7

RV-MRV-MRV-MRV-MRV-M

WL340800-000WL340200-000WL340A00-000WL340400-000WL340500-000



RTLRTLRTLRTLRTL



FK7FK7FK7FK7FK7


WL350800-000WL350200-000WL350A00-000WL350400-000WL350500-000



RTLRTLRTLRTLRTL



FK7FK7FK7FK7FK7


ReplacementTank

MountingBrackets Element

O-Ring

ReplacementThermostat

Check Valve

ReplacementElement

WL Heaterwith thermostat assembly

Heaters with Thermost


UON OFF

80F (27C)

100F (38C)

120F (49C)

100F (38C)

120F (49C)

140F (60C)

FSU

FSU

FSU


(32C - 54C)FSU9

Example:

Model Number: WL325210


CHART 2

High LimitControl

ADAPTER FITTINGS


See below.

HB-1

1 NPT to 1 hobarb adapter.Installs in 1 NPfemale inlet or

outlet of the he

HB-3/4



14/52


EE SeriesHazardous Location

Single Phase

1500-5000 Watts


EE Model assembled withthermostat

EE Model without thermostat

EngineDisplacement



see chart 1Volt Watt Phase Amp

500cidor less

8.2Lor less

EE115100-000EE115800-000EE115200-000EE115700-000EE115400-000

EE1151XX-000EE1158XX-000EE1152XX-000EE1157XX-000EE1154XX-000

120208240277480

15001500150015001500

11111

12.57.26.35.43.1

500 - 600cid

8.2 - 9.8L

EE120100-000EE120800-000EE120200-000

EE120300-000EE120400-000EE120500-000

EE1201XX-000EE1208XX-000EE1202XX-000

EE1203XX-000EE1204XX-000EE1205XX-000

120208240

380480575

200020002000

200020002000

111

111

16.79.68.3

5.34.23.5

600 - 800cid

9.8 - 13.1L

EE125100-000EE125800-000EE125200-000EE125700-000EE125300-000EE125400-000

EE1251XX-000EE1258XX-000EE1252XX-000EE1257XX-000EE1253XX-000EE1254XX-000

120208240277380480

250025002500250025002500

111111

20.812.010.4

9.26.65.2

800 - 1000cid

13.1 - 16.4L

EE130100-000EE130800-000EE130200-000EE130700-000EE130400-000

EE130500-000


EE1305XX-000

120208240277480

575

30003000300030003000

3000

11111

1

25.014.412.510.8

6.3

5.2

1000 - 1350cid

16.4 - 22.1L

EE140800-000EE140200-000EE140700-000EE140400-000

EE1408XX-000EE1402XX-000EE1407XX-000EE1404XX-000

208240277480

4000400040004000

1111

19.216.714.4

8.3

1350 - 1650cid

22.1 - 27.0L

EE150800-000EE150200-000EE150700-000EE150400-000EE150500-000


208240277480575

50005000500050005000

11111

24.020.818.110.4

8.7

Heaters with ThermostatsTo specify temperature range ofthermostat, insert numerical codefrom chart in place of the XX in

model number.

Example:Desired Temp. Range: 100 - 120FModel Number: EE1302XX-000

Order as: EE130210-000


80F (27C)

100F (38C)

120F (49C)

100F (38C)

120F (49C)

140F (60C)

08

10

12


(32 - 54C)A3

CHART 1

5.0127.0mm

5.25133.3mm

20.3515.6mm

INLET, 1 NPTFEMALE


9.2233.7mm

24.8630.0mm


5.0127.0mm

EE Model

All heaters over 480Vwith a thermostatmust use a controlbox. See ControlSystems page 30.


15/52


For tank style heateEE Series

Replacement PaModel

Number w/oThermostat

ModelNumber w/Thermostatsee chart 2

Replacement Parts

Element MI Cable Tank Flange FlangeO-ringMountingBrackets

CheckValve

EE115100-000EE115800-000EE115200-000EE115700-000EE115400-000


REEE1151REEE1158REEE1152REEE1157

E01541E-50NA-00

PRP104202-024PRP104202-024PRP104202-024PRP104202-024PRP104202-024

RTLRTLRTLRTLRTL

RF-LRF-LRF-LRF-LRF-L


FK7FK7FK7FK7FK7


EE120100-000EE120800-000EE120200-000

EE120300-000EE120400-000EE120500-000

EE1201XX-000EE1208XX-000EE1202XX-000

EE1203XX-000EE1204XX-000EE1205XX-000

REEE1201REEE1208REEE1202

E02031E-50NA-00E02041E-50NA-00E02051E-50NA-00

PRP104202-024PRP104202-024PRP104202-024

PRP104202-024PRP104202-024PRP104202-024

RTLRTLRTL

RTLRTLRTL

RF-LRF-LRF-L

RF-LRF-LRF-L

TML-ORTML-ORTML-OR

TML-ORTML-ORTML-OR

FK7FK7FK7

FK7FK7FK7

RV-MRV-MRV-M

RV-MRV-MRV-M

EE125100-000EE125800-000EE125200-000EE125700-000EE125300-000EE125400-000

EE1251XX-000EE1258XX-000EE1252XX-000EE1257XX-000EE1253XX-000EE1254XX-000


E02531E-C0NA-00E02541E-C0NA-00

PRP104202-024PRP104202-024PRP104202-024PRP104202-024PRP104202-024PRP104202-024

RTLRTLRTLRTLRTLRTL

RF-LRF-LRF-LRF-LRF-LRF-L

TML-ORTML-ORTML-ORTML-ORTML-ORTML-OR

FK7FK7FK7FK7FK7FK7

RV-MRV-MRV-MRV-MRV-MRV-M

EE130100-000EE130800-000EE130200-000EE130700-000EE130400-000

EE130500-000


EE1305XX-000


E03041E-50NA-00

E03051E-50NA-00


PRP104202-024

RTLRTLRTLRTLRTL

RTL


RF-L


TML-OR

FK7FK7FK7FK7FK7

FK7


RV-M

EE140800-000EE140200-000EE140700-000EE140400-000

EE1408XX-000EE1402XX-000EE1407XX-000EE1404XX-000

REEE1408REEE1402REEE1407

E04041E-50NA-00

PRP104202-024PRP104202-024PRP104202-024PRP104202-024

RTLRTLRTLRTL

RF-LRF-LRF-LRF-L

TML-ORTML-ORTML-ORTML-OR

FK7FK7FK7FK7

RV-MRV-MRV-MRV-M

EE150800-000EE150200-000EE150700-000EE150400-000EE150500-000


E05081E-50NA-00E05021E-C0NA-00E05071E-C0NA-00E05041E-C0NA-00E05051E-C0NA-00


RTLRTLRTLRTLRTL



FK7FK7FK7FK7FK7


ReplacementTank

Mountin

g

Bracket

s

Flange &O-Ring


Check Valve

ReplacementElement

MI Cable

EE Heater

with thermostat assembly



UnON OFF

80F (27C)

100F (38C)

120F (49C)

100F (38C)

120F (49C)

140F (60C)

RSU

RSU

RSU

Example:

Model Number: EE130210-

T-Stat Replacement: RSU10

CHART 2

ADAPTER FITTINGS


See below.

HB-1

1 NPT to 1 hobarb ad apter.Installs in 1 NPfemale inlet or

outlet of the he

HB-3/4



16/52


EE SeriesHazardous Location

Three Phase

1500-5000 Watts


EngineDisplacement



see chart 1Volt Watts Phase Amp

500cidor less

8.2Lor less

EE315800-000EE315200-000EE315400-000

EE3158XX-000EE3152XX-000EE3154XX-000

208240480

150015001500

333

4.23.61.8

500 - 600cid

8.2 - 9.8L

EE320800-000EE320200-000EE320300-000

EE320400-000EE320500-000

EE3208XX-000EE3202XX-000EE3203XX-000

EE3204XX-000EE3205XX-000

208240380

480575

200020002000

20002000

333

33

5.64.83.0

2.42.0

600 - 800cid

9.8 - 13.1L

EE325800-000EE325200-000EE325300-000EE325400-000EE325500-000


208240380480575

25002500250025002500

33333

6.96.03.83.02.5

800 - 1000cid

13.1 - 16.4L

EE330800-000EE330200-000EE330300-000EE330400-000EE330500-000


208240380480575

30003000300030003000

33333

8.37.24.63.63.0

1000 - 1350cid

16.4 - 22.1L

EE340800-000EE340200-000EE340300-000EE340400-000EE340500-000


208240380480575

40004000400040004000

33333

11.19.66.14.84.0

1350 - 1650cid

22.1 - 27.0L

EE350800-000EE350200-000EE350300-000EE350400-000EE350500-000


208240380480575

50005000500050005000

33333

13.912.0

7.66.05.0EE Model assembled with

thermostat

EE Model without thermostat

Heaters with ThermostatsTo specify temperature range ofthermostat, insert numerical codefrom chart in place of the XX in

model number.

Example:Desired Temp. Range: 100 - 120FModel Number: EE3302XX-000

Order as: EE330210-000


80F (27C)

100F (38C)

120F (49C)

100F (38C)

120F (49C)

140F (60C)

08

10

12


(32 - 54C)A3

CHART 1

All 3 phase heaterswith thermostat mustuse a control box.See Control Systemspage 30.

5.0127.0mm

5.25133.3mm

20.3515.6mm

INLET, 1 NPTFEMALE


9.2233.7mm

24.8630.0mm


5.0127.0mm

EE Model


17/52


For tank style heateEE Series

Replacement PaModel

Number w/oThermostat

ModelNumber w/Thermostatsee chart 2

Replacement Parts

Element MI Cable Tank Flange FlangeO-ringMountingBrackets

CheckValve

EE315800-000EE315200-000EE315400-000

EE3158XX-000EE3152XX-000EE3154XX-000

E01583E-15NA-00E01523E-15NA-00E01543E-15NA-00

PRP104202-024PRP104202-024PRP104202-024

RTLRTLRTL

RF-LRF-LRF-L

TML-ORTML-ORTML-OR

FK7FK7FK7

RV-MRV-MRV-M

EE320800-000EE320200-000EE320300-000

EE320400-000EE320500-000

EE3208XX-000EE3202XX-000EE3203XX-000

EE3204XX-000EE3205XX-000

E02083E-25NA-00E02023E-25NA-00E02033E-25NA-00

E02043E-25NA-00E02053E-25NA-00

PRP104202-024PRP104202-024PRP104202-024

PRP104202-024PRP104202-024

RTLRTLRTL

RTLRTL

RF-LRF-LRF-L

RF-LRF-L

TML-ORTML-ORTML-OR

TML-ORTML-OR

FK7FK7FK7

FK7FK7

RV-MRV-MRV-M

RV-MRV-M

EE325800-000EE325200-000EE325300-000EE325400-000EE325500-000


E02583E-30NA-00E02523E-30NA-00E02533E-30NA-00E02543E-30NA-00E02553E-30NA-00


RTLRTLRTLRTLRTL



FK7FK7FK7FK7FK7


EE330800-000EE330200-000EE330300-000EE330400-000EE330500-000




RTLRTLRTLRTLRTL



FK7FK7FK7FK7FK7


EE340800-000EE340200-000EE340300-000EE340400-000EE340500-000




RTLRTLRTLRTLRTL



FK7FK7FK7FK7FK7


EE350800-000EE350200-000EE350300-000EE350400-000EE350500-000




RTLRTLRTLRTLRTL



FK7FK7FK7FK7FK7




UnON OFF

80F (27C)

100F (38C)

120F (49C)

100F (38C)

120F (49C)

140F (60C)

RSU

RSU

RSU

Example:

Model Number: EE330210-


CHART 2

ADAPTER FITTINGSFor the use of 0.75 or 1

heater hose, hose barbadapters are available.

See below.

HB-1


HB-3/4

1 NPT to 0.75hose barb adapInstalls in 1 NPfemale inlet or

outlet of the he

ReplacementTank

Mountin

g

Brackets


Check Valve

ReplacementElement

MI Cable

EE Heaterwith thermostat assembly

Flange &O-Ring


18/52

Installation Instructions for Tank Style Heaters


1 2

YES

NO

NO

Coolant FlowFIGURE 4

Prior to heater installation, inspect the coolant supply. Contaminatedcoolant will limit heater performance and cause premature elementfailure. Check your engine manufacturers recommendations for theproper coolant. Only de-ionized or distilled water and a low-silicateantifreeze should be used and not exceed a 60% antifreeze to 40%water ratio. The use of hard water or water softened with salts is oneof the most common causes of failure to the heating element. Acooling system containing anti-leak additive will also result in elementfailure.

Mount the heater in a horizontal position with the outlet neck pointedup. Position the heater outlet directly under the engine port to whichcoolant returns. Proper positioning of the heater will eliminatehorizontal sections or dips in the outlet hose which restrictscirculation.

Using supplied hardware, mount heater to the engine frame or skid.(See Figure 2). The heater must be mounted below the lowest level ofthe engine water jacket to ensure a good gravity flow of coolant tothe heater.

DO NOT mount the heater to the engine. Engine vibration candamage the heater and void the warranty.

Heater Outlet: Install the hose between the outlet of the heater andthe coolant return port on the engine. The hose must be routed to

ensure a continuous rise from the heater to the engine (See Figure 3).

Heater Inlet: Connect hose from the inlet of the heater to where thecoolant will be pulled out of the engine. There must be no high spotsin the routing of the hose (See Figure 3).

DO NOT route outlet hose above engine block connection, or loop orkink hoses. This will cause air locks in the hose and block circulationof the coolant by the heater.

Follow the engine manufacturers specifications for coolant. Refill thecooling system with the outlet hose disconnected to eliminate airpockets in the heater. Connect the hose and start engine. Allowengine to idle until the engine thermostat opens. This will help purgethe air out of the heater and plumbing. Once the engine has reachedoperating temperature, shut off and inspect for leaks and checkcoolant level. Top off the coolant if necessary.

SINGLE PHASE up to 480VAC:

Single phase heaters rated up to 480V may be powered directlywithout the use of a control relay or contactor.

OVER 480VAC or 3 PHASE:

If the power to the heater is greater than 480V or is 3 phase, theheater thermostats must be used in a control circuit with a contactorfor switching the main power to the heating elements. ContactHOTSTART for recommended control boxes.

On standby and automatic start engines, heaters should be de-energized upon engine start-up. The engine heater should notoperate during engine operation. See page 30 or consult HOTSTARTfor recommendations on your specific applications.

PLUMBING

WIRING

The HOTSTART engine heater operates on the principle of a thermosiphon. As coolant flows into the heater intake opening, it is warmedby the element and begins to rise. The heated coolant exits through the heater outlet opening creating continuous circulation. The heatethermostat senses the temperature of the coolant and cycles the heater on and off.

To ensure the heater has been installed correctly, the coolanttemperature going into the engine should be well below 200F (93C).A heater outlet temperature higher than 200F or an inlet hose that ishotter than the outlet hose indicates limited or no circulation. Highoutlet temperatures result in decreased heater/hose life and poorengine heating. If equipped with a control thermostat the heatershould cycle on and off a maximum of 4 times per hour.

Outlet

Outlet

InletInlet

FIGURE 1

Lowest level of water jacket

YES

NO

YES NO

FIGURE 3

FIGURE 2

VERTICAL MOUNTHORIZONTAL MOUNT

MOUNTING

For V engines larger than eight cylinders or over1000 CID (15L), HOTSTART recommends using a

HOTflow heater. Please refer to pages 4-5 forheater selection.


19/52

SECTION 2

LUBE OIL AND INDUSTRIAL IMMERSION HEATERS


20/52


Oil Heaters

Weathertight models are furnished with a 4 (1.2m) oil and heat resistant power cordwithout plug. Class 1, Group D heaters are furnished with 18 (457mm) of lead wire forconnection to the power leads in an approved splice box.

OilCapacity

WeathertightHeater Only

WeathertightWith Thermostat

Class 1, Group DHaz. LocationsHeater Only

Volts Watts Amps Watts/SqInch

3/8 N.P.T. THREAD WITH A 2 1/8 (54mm) PROBE LENGTH

2 qt. (2L)or Less OW005100-000OW005200-000 120240 5050 .4.2 20.020.0

1/2 N.P.T. THREAD WITH A 4 (101mm) PROBE LENGTH

2 - 6 qt.2 - 5.7L

OW212100-000OW212200-000

OW2121XX-000OW2122XX-000

OE212100-000OE212200-000

120240

125125

1.0.5

24.624.6

3/4 N.P.T. THREAD WITH A 5 (127mm) PROBE LENGTH

1 - 5 gal.3.8 - 19L

OW415100-000OW415200-000

OW4151XX-000OW4152XX-000

OE415100-000OE415200-000

120240

150150

1.3.6

14.6*14.6*

5 - 15 gal.19 - 57L

OW430100-000OW430800-000OW430200-000

OW4301XX-000OW4308XX-000OW4302XX-000

OE430100-000OE430800-000OE430200-000

120208240

300225300

2.61.11.2

29.322.029.3

1 N.P.T. THREAD WITH A 5 1/4 (133mm) PROBE LENGTH

1 - 5 gal.3.8 - 19L OW615100-000OW615200-000 OW6151XX-000OW6152XX-000 OE615100-000OE615200-000 120240 150150 1.3.6 10.7*10.7*

5 - 15 gal.19 - 57L

OW630100-000OW630800-000OW630200-000

OW6301XX-000OW6308XX-000OW6302XX-000

OE630100-000OE630800-000OE630200-000OE630700-000OE630300-000OE630400-000

120208240277380480

300375300265300300

2.61.81.21.01.0

.6

21.428.021.419.021.421.4

15 - 30 gal.57 - 113L

OW650100-000OW650800-000OW650200-000OW650700-000

OW6501XX-000OW6508XX-000OW6502XX-000OW6507XX-000

OE650100-000OE650800-000OE650200-000OE650700-000OE650300-000OE650400-000OE650500-000

120208240277380480575

500450500400500500500

4.12.22.01.41.31.00.8

35.733.035.730.035.735.735.7

C US

OilCapacity Volts Watts

1/2 NPT with4 (101mm)

Probe Length

3/4 NPT with4 7/8 (124mm)Probe Length

1 NPT with5 3/8 (136mm)Probe Length

AmpsWatts Per

SquareInch

2 qt.2.0L

or Less

1224

7575

OW207900-012

OW407900-012OW407900-024

6.33.1

1/2 14.7* W3/4 7.3* WS

2-6 qt.2.0-2.7L

24 125 OW212900-024 5.2 24.6 WSI

1-5 gal.3.8-19L

1224

150150

OW415900-012OW415900-024

OW615900-012OW615900-024

12.56.3

3/4 14.6* W1 10.7* WS

5-15 gal.19-57L

1224

300300

OW430900-024

OW630900-012OW630900-024

25.012.5

3/4 29.3 WS1 21.4 WSI

15-30 gal.57-113L

24 500 OW650900-024 20.8 35.7 WSI

*NOTE: If heating gear oil (medium weight viscosity), HOTSTART recommends using lowwatt density heaters

To specify temperature range ofthermostat, insert code fromchart in place of the XX in modelnumber.

Example:Desired Temp. Range 80 - 100FModel Number: OW2121XX-000Order as: OW212108-000

Temperature RangeCode

ON OFF

60F (16C)

80F (27C)

100F (38C)

80F (27C)

100F (38C)

120F (49C)

06

08

10

See p.21 for remote thermostatassembly part numbers.

12V and 24V DC oil heaters can be powered directly from the battery, but will drain thebattery very rapidly unless charged by an alternator or generator.

DC Oil Heaters12V and 24V

_

+

12 or 24VDC

DIT COIL

C1

C1

Magnetic

Contactors

Oil Heater

C1

When used with a thermostatcontrol, all DC oil heatersmust use a DC relay.

12 VOLT/24 VOLT DCCONTROL BOXES

25 AmpsMaximum

12V24V

JBMC330DC-12VJBMC330DC-24V

Oil heater with Y-cord andremote thermostat.

Use a thermostat with all lube oil heaters to protect the oil from overheating. Lube oilheaters must always be installed in the sump with the entire heater submerged below theoil level at all times. See page 21 for remote thermostat part numbers.


21/52


Heater only

Class 1, Group DWeathertightFor Hazardous Locations, Heater only

0.1

8.10205.7mm

4.00101.6mm

Probe Depth

0.50 NPT

9.20234.0mm

5.00127.0mm

Probe Depth

0.75 NPT

9.70246.4mm

5.25

133.0mmProbe Depth

1.00 NPT

1.2

0.50 Dia.13.0mm

6.50165.0mm

4.00101.6mm

Probe Depth

0.50 NPT

C US

1.00 Dia.2.54mm

6.70170.2mm

5.25133.4mm

Probe Depth

1.00 NPT

0.7519.0mm

6.40162.5mm

5.00127mm

Probe Depth

0.75 NPT

REMOTE THERMOSTATS for OIL HEATERS

Weathertight Class I, Group DTemprature Range

ON OFF

SensingUnit Thread Size

DIT68

DIT810

DIT1012

DIT1214

DIT68EP

DIT810EP

DIT1012EP

DIT1214EP

60F (16C) 80F (27C)

80F (27C) 100F (38C)

100F (38C) 120F (49C)

120F (49C) 140F (60C)

LSU6

LSU8

LSU10

LSU12

0.5 NPT

0.5 NPT

0.5 NPT

0.5 NPT

Switch Capacity

120V - 15amp

208V - 10amp

240V - 10amp

277V - 10amp

12V DC

24V DC

PilotDutyOnly}

5.50139.7mm

1.62541.0mmProbeDepth

0.50 NPT

0.60 Dia.15.2mm

3.2582.5mm

Weathertight Class I, Group D

C US

3.37585.7mm


0.50 NPT

0.60 Dia.15.2mm

3 (1m) 16-3HPN cord


22/52


2 Screw Plug

Available with fixed or

adjustable thermostat.

Industrial ImmersionHeaters

Weathertight Model

NEMA 4

C US

Hazardous Location ModelNEMA 4 & 7

Class I, Group D heaters with thermostat for hazardous locations also available.Substitute the letter W in part number with the letter E to specify Class I, Group Dheaters.Industrial Immersion Heaters are also available for coolants and other process heating.Call factory.

Call HOTSTART for complete model number featuring adjustable thermostat.

Models for larger capacities than shown are available. Call factory.

OilCapacity

HIGH LIMIT THERMOSTAT CONTROL SETTING

Volts Watts Amps WattsSq. InOn 60F (16C)Off 80F (27C)

On 80F (27C)Off 100F (38C)

On 100F (38C)Off 120F (49C)

SINGLE PHASE 2 N.P.T. WITH A 12 (305mm) PROBE LENGTH

30 - 45Gallons

113-170L

E01011W-156A-00E01081W-156A-00E01021W-156A-00E01071W-156A-00

E01011W-158A-00E01081W-158A-00E01021W-158A-00E01071W-158A-00

E01011W-151A-00E01081W-151A-00E01021W-151A-00E01071W-151A-00

120208240277

1000100010001000

8.34.84.23.6

17.017.017.017.0

45 - 60Gallons

170-227L

E01511W-156A-00E01581W-156A-00E01521W-156A-00E01571W-156A-00

E01511W-158A-00E01581W-158A-00E01521W-158A-00E01571W-158A-00

E01511W-151A-00E01581W-151A-00E01521W-151A-00E01571W-151A-00

120208240277

1500150015001500

12.57.26.35.4

17.017.017.017.0

THREE PHASE 2 N.P.T. WITH A 12 (305mm) PROBE LENGTH

30 - 45Gallons

113-170L

E01083W-106A-00E01023W-106A-00E01033W-106A-00

E01083W-108A-00E01023W-108A-00E01033W-108A-00

E01083W-101A-00E01023W-101A-00E01033W-101A-00

208240380

100010001000

2.82.41.5

11.011.011.0

45 - 60Gallons

170-227L

E01583W-156A-00E01523W-156A-00E01533W-156A-00E01543W-156A-00

E01583W-158A-00E01523W-158A-00E01533W-158A-00E01543W-158A-00

E01583W-151A-00E01523W-151A-00E01533W-151A-00E01543W-151A-00

208240380480

1500150015001500

4.23.62.31.8

17.017.017.017.0

SINGLE PHASE 2 N.P.T. WITH A 18 (457mm) PROBE LENGTH

60 - 90Gallons

227-341L

E02011W-156A-00

E02081W-156A-00E02021W-156A-00E02071W-156A-00E02031W-156A-00E02041W-156A-00

E02011W-158A-00


E02011W-151A-00


120

208240277380480

2000

20002000200020002000

16.7

9.68.47.25.34.2

14.0

14.014.014.014.014.0

THREE PHASE 2 N.P.T. WITH A 18 (457mm) PROBE LENGTH

60 - 90Gallons

227-341L

E02083W-156A-00E02023W-156A-00E02033W-156A-00E02043W-156A-00

E02083W-158A-00E02023W-158A-00E02033W-158A-00E02043W-158A-00

E02083W-151A-00E02023W-151A-00E02033W-151A-00E02043W-151A-00

208240380480

2000200020002000

5.64.83.02.4

14.014.014.014.0

C US


23/52


2 Screw Plug

IndustrialImmersion Heat

Fixed Thermostat Assembly

HOTSTART immersion heaters include a fixed-setting, built-in thermostat and are availablewith an adjustable thermostat.

12 or 18305mm or 457mm

12 or 18

305mm or 457mm

3.691.4mm

4.4112mm

Adjustable Thermostat Assembly

TEMPERATURE RANGE CONTROL

OFF70F - 210F(21-99C)

AMT70-210

Nominal thermal differential is 8F (-13C)

ELECTRICAL RATING

30 Amps at 125 VAC30 Amps at 240 VAC30 Amps at 277 VAC20 Amps at 480 VAC

TEMPERATURE RANGEON OFF

CONTROL

60F (16C)

80F (27C)

100F (38C)

80F (27C)

100F (38C)

120F (49C)

HLC-6

HLC-8

HLC-10

ELECTRICAL RATING

15 Amps at 120 VAC10 Amps at 240 VAC10 Amps at 277 VAC

AdjustableThermostat

ControlThermostat

SensorControl

NOTES:On applications where leve

of fluid is subject to chang

a liquid level switch

mounted a minimum of 3-4

(76-102mm) above elemen

is recommended. Liquidlevel switch is not include

with heater.

All 380 Volt and 480 Volt

heaters must be used in

conjunction with contactor

and control transformer.

All three phase heaters mu

be used with a contactor.

See page 30.

Higher or lower temperatu

ranges are available. Consu

HOTSTART.

Weathertight ModelNEMA 4



24/52


Threadless Design

Available with fixed oradjustable thermostat.

V-Clamp ImmersionHeaters

Class I, Group D heaters with thermostat for hazardous locations also available.Substitute the letter W in part number with the letter E to specify Class I, Group Dheaters.Industrial Immersion Heaters are also available for coolants and other process heating.Call factory.

Call HOTSTART for complete model number featuring adjustable thermostat.

OilCapacity

HIGH LIMIT THERMOSTAT CONTROL SETTING

Volts Watts Amps WattsSq. InOn 60F (16C)Off 80F (27C)

On 80F (27C)Off 100F (38C)

On 100F (38C)Off 120F (49C)

SINGLE PHASE WITH A 12 (305mm) PROBE LENGTH

30 - 45Gallons

113-170L

E01011W-156V-00E01081W-156V-00E01021W-156V-00E01071W-156V-00

E01011W-158V-00E01081W-158V-00E01021W-158V-00E01071W-158V-00

E01011W-151V-00E01081W-151V-00E01021W-151V-00E01071W-151V-00

120208240277

1000100010001000

8.34.84.23.6

17.017.017.017.0

45 - 60Gallons

170-227L

E01511W-156V-00E01581W-156V-00E01521W-156V-00E01571W-156V-00

E01511W-158V-00E01581W-158V-00E01521W-158V-00E01571W-158V-00

E01511W-151V-00E01581W-151V-00E01521W-151V-00E01571W-151V-00

120208240277

1500150015001500

12.57.26.35.4

17.017.017.017.0

THREE PHASE WITH A 12 (305mm) PROBE LENGTH

30 - 45Gallons

113-170L

E01083W-106V-00E01023W-106V-00E01033W-106V-00

E01083W-108V-00E01023W-108V-00E01033W-108V-00

E01083W-101V-00E01023W-101V-00E01033W-101V-00

208240380

100010001000

2.82.41.5

11.011.011.0

45 - 60Gallons

170-227L

E01583W-156V-00E01523W-156V-00E01533W-156V-00E01543W-156V-00

E01583W-158V-00E01523W-158V-00E01533W-158V-00E01543W-158V-00

E01583W-151V-00E01523W-151V-00E01533W-151V-00E01543W-151V-00

208240380480

1500150015001500

4.23.62.31.8

17.017.017.017.0

SINGLE PHASE WITH A 18 (457mm) PROBE LENGTH

60 - 90Gallons

227-341L

E02011W-156V-00E02081W-156V-00E02021W-156V-00E02071W-156V-00E02031W-156V-00E02041W-156V-00



120208240277380480

200020002000200020002000

16.79.68.47.25.34.2

14.014.014.014.014.014.0

THREE PHASE WITH A 18 (457mm) PROBE LENGTH

60 - 90Gallons

227-341L

E02083W-156V-00E02023W-156V-00E02033W-156V-00E02043W-156V-00

E02083W-158V-00E02023W-158V-00E02033W-158V-00E02043W-158V-00

E02083W-151V-00E02023W-151V-00E02033W-151V-00E02043W-151V-00

208240380480

2000200020002000

5.64.83.02.4

14.014.014.014.0

Models for larger capacities than shown are available. Call factory.

Weathertight Model

NEMA 4



25/52


Threadless Design

V-ClampImmersion Heate

Element assembly includes

O- Ring only.

Installation kit sold separat

NOTES:On applications where leve

of fluid is subject to chang

a liquid level switch

mounted a minimum of 3-4

(76-102mm) above elemen

is recommended. Liquidlevel switch is not include

with heater.

All 380 Volt and 480 Volt

heaters must be used in

conjunction with contactor

and control transformer.

All three phase heaters mu

be used with a contactor.

See page 30.

Higher or lower temperatu

ranges are available. Consu

HOTSTART.

12 or 18305mm or 457mm 12 or 18

305mm or 457mm

3.691.4mm

4.4112mm

Weathertight ModelNEMA 4


V-Clamp

WeldableAdapter

O-ringV-Clamp

O-ring

WeldableAdapter

HOTSTART immersion heaters include a fixed-setting, built-in thermostat and are availablewith an adjustable thermostat.

Fixed Thermostat Assembly Adjustable Thermostat Assembly

TEMPERATURE RANGE CONTROL

OFF70F - 210F(21-99C)

AMT70-210

Nominal thermal differential is 8F (-13C)

ELECTRICAL RATING

30 Amps at 125 VAC30 Amps at 240 VAC30 Amps at 277 VAC20 Amps at 480 VAC

TEMPERATURE RANGEON OFF

CONTROL

60F (16C)

80F (27C)

100F (38C)

80F (27C)

100F (38C)

120F (49C)

HLC-6

HLC-8

HLC-10

ELECTRICAL RATING

15 Amps at 120 VAC10 Amps at 240 VAC10 Amps at 277 VAC

AdjustableThermostat

Control

ThermostatSensorControl

V-CLAMP INSTALL KIT

PartNumber Parts Included

VC-SKSteel weldable ada

V-ClampO-ring


26/52

SECTION 3

TEMPERATURE CONTROLS and CONTROL SYSTEMS


27/52

Remote Thermostats for Weathertight and Class I, Group D Oil Heaters (see p.20 for heater models

5/8 HB x 5/8 HB

PartNumber

Adjustable RangeTemperature Setting

Sensing Unit

TFTA-5/8HBAdjustable 90-130F

(32-54C)FSU90-130

5/8 HOSEBARB

4.2106.7mm

3.794.0mm

2.666.0mm

14-3 HPN4 (1.2m)

Remote Adjustable Thermostat for TPS Tank Style Heater (see p.7 for heater models)

In-LineAdjustableThermostat

6.7170.2mm7.9

201.0mm

OUTLET HOSEBARB 0.625 I.D.

INLETHOSEBARB0.625 I.D.

Power Y-cord

AdjustableThermostatAssembly

Customer Support: (509) 536-8660 www.hotstart.com

Temperature Contro

Weathertight Class I, Group D

Part number does not include Y cord

REMOTE THERMOSTATS for OIL HEATERS

Weathertight Class I, Group DTemprature Range

ON OFF

Sensing

Unit

Thread Size

DIT68

DIT810

DIT1012

DIT1214

DIT68EP

DIT810EP

DIT1012EP

DIT1214EP

60F (16C) 80F (27C)

80F (27C) 100F (38C)

100F (38C) 120F (49C)

120F (49C) 140F (60C)

LSU6

LSU8

LSU10

LSU12

.5 NPT

.5 NPT

.5 NPT

.5 NPT

Switch Capacity

120V - 15amp

208V - 10amp240V - 10amp

277V - 10amp

12V DC

24V DC

PilotDutyOnly}

3.37585.7mm


0.50 NPT

0.60 Dia.

15.2mm

3 (1m) 16-3HPN cord

5.50139.7mm


0.50 NPT

0.60 Dia.15.2mm

3.2582.5mm


28/52


1.2531.8mm

2.2557.1mm

1" NPT Inlet1.0

5.0127mm

1/2" NPTConduitOpening

3.076.2mm

1NPT female x 1NPT male

CONDUIT TYPE ENCLOSURE

PartNumber

TemperatureSetting

Maximum CapacityRatings

On Off 120/240V 277V 480V

TFTC8-200

TFTC10-200

TFTC12-200

80F (27C) 100F (38C)

100F (38C) 120F (49C)

120F (49C) 140F (60C)

25amp

25amp

25amp

22amp

22amp

22amp

22am

22am

22am

TFTCA-200Adjustable 90-130F

(32-54C)25amp 22amp 22am

1NPT male x 1NPT male


PartNumber

Temperature

Setting

Maximum Capacity

Ratings

On Off 120/240V 277V 480V

TFTC8-220

TFTC10-220

TFTC12-220

80F (27C) 100F (38C)

100F (38C) 120F (49C)

120F (49C) 140F (60C)

25amp

25amp

25amp

22amp

22amp

22amp

22am

22am

22am


(32-54C)25amp 22amp 22am

1 hose barb x 1NPT male


PartNumber

TemperatureSetting


On Off 120/240V 277V 480V

TFTC8-240

TFTC10-240

TFTC12-240

80F (27C) 100F (38C)

100F (38C) 120F (49C)

120F (49C) 140F (60C)

25amp

25amp

25amp

22amp

22amp

22amp

22am

22am

22am


(32-54C)25amp 22amp 22am

CLASS 1, GROUP DCONDUIT TYPE ENCLOSURE

PartNumber

TemperatureSetting


On Off 120/240V 277V 480V

TFT8ER

TFT10ER

TFT12ER

80F (27C) 100F (38C)

100F (38C) 120F (49C)

120F (49C) 140F (60C)

25amp

25amp

25amp

22amp

22amp

22amp

22am

22am

22am

NOTE: When using a thermostat above rated capacity or on 3 phase applicationsselect the proper control box with transformer and contactor as shown on page 30

C US

C US

C US

Temperature Controls


29/52


60 95

125

155

185

215

250

LO

3.076.2mm

1.948.3mm

3.486.4mm

.0782.0mm

Dia.

5.0127mm

6.4162.6mm

1NPT female x 1NPT male

CORD CONNECTED

PartNumber

TemperatureSetting


On Off 120/240V 277V 480V

TFT8-200

TFT10-200

TFT12-200

80F (27C) 100F (38C)

100F (38C) 120F (49C)

120F (49C) 140F (60C)

25amp

25amp

25amp

22amp

22amp

22amp

22amp

22amp

22amp

TFTA-200Adjustable 90-130F

(32-54C)25amp 22amp 22amp

REMOTE ADJUSTABLE

With 5 (1.5m) Capillary Probe

PartNumber

Adjustable RangeTemperature Setting

Maximum Capacity Ratings

120/208/240V 277V 480V

AT6525

65 - 250F (18 - 121C)(Open or Off Setting)

Differential 7F (-14C)(Close or On Setting)

25amp 22amp 5amp

ATW

AluminumWell forAT6525 0.5 NPT

C US

Temperature Contro

1NPT male x 1NPT male

CORD CONNECTED

PartNumber

Temperature

Setting

Maximum Capacity

Ratings

On Off 120/240V 277V 480V

TFT8-220

TFT10-220

TFT12-220

80F (27C) 100F (38C)

100F (38C) 120F (49C)

120F (49C) 140F (60C)

25amp

25amp

25amp

22amp

22amp

22amp

22amp

22amp

22amp



1 hose barb x 1NPT male

CORD CONNECTED

PartNumber

TemperatureSetting


On Off 120/240V 277V 480V

TFT8-240

TFT10-240

TFT12-240

80F (27C) 100F (38C)

100F (38C) 120F (49C)

120F (49C) 140F (60C)

25amp

25amp

25amp

22amp

22amp

22amp

22amp

22amp

22amp



NOTE: When using a thermostat above rated capacity or on 3 phase applications,select the proper control box with transformer and contactor as shown on page 30.

C US

C US


30/52


Control Systems

Model JBC14-100

See wiring schematic page 31

CONTROL SYSTEMS

CONTROL SYSTEMS featuring AUTOMATIC SHUTDOWN DEVICES

With 24VDC Relay

Amps Volts1 Heater, 1 Thermostat

per application2 Heaters, 2 Thermostats

per application

30A Max30A Max30A Max30A Max30A Max30A Max

120208240400480575

JBC11-100JBC18-100JBC12-100JBC1A-100JBC14-100JBC15-100

JBC21-100JBC28-100JBC22-100JBC2A-100JBC24-100JBC25-100

All HOTSTART heaters with thermostat, operating on three phase current (at any voltage),require the use of a control system with a 3-pole contactor. All HOTSTART heaters withthermostat, operating over 480 volt (single or three phase) require a control system toreduce the primary voltage to 120 volts for the control circuit. For increased thermostat lifeuse a control system on all heaters above 277 volts either single or three phase.

All control boxes can be used with either single or three phase heaters.Control boxes are available for Class 1 Group D hazardous locations - contact factory forpart number.

For heater protection and power savings, HOTSTART recommends de-energizing theheater when engine is running. Control boxes are supplied with a 24V relay to de-energize

the heater upon engine start-up.

Control systems allow for quick electrical installation of all HOTSTART engine heaters. Theyare designed as a time and labor saving component. Control systems especially useful oninstallations that require two coolant heaters or combinations of a coolant heater and oilheater/hydraulic heater etc.

All control boxes on this page are NEMA 4, 12 & IP66.

Model JBC24-100

See wiring schematic page 31


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Control Systems

To control one 480 Volt heater at maximum 30 amps on manual start engine.

To control two 480 Volt heaters at maximum 30 amps on automatic start engines.

Model JBC14-100

Model JBC24-100

Wiring Schematic for JBC14-100

Wiring Schematic for JBC24-100


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Power DistributionBox

PDB-000

A6553-2

4.5114mm

4.5114mm

3.076.2mm

30 AMPMAX

POWER DISTRIBUTION BOX

Use to simplify wiring on equipment when a variety of heaters and controls are required.All models have ten, 25 Amp terminal blocks. Power Distribution Boxes are rated NEMA 4and IP66/67

PartNumber

Number ofOpenings

PDB-000 8*

*Box comes assembled with 4 strain relief connectors. Foradditional connectors, order part# A6553-2.

Maximum Current Capacity:120V/208V/240V/277V 25 Amps

380V/480V/575V 15 AmpsTwo pole single throw.

To prevent overheating of the heating elementon standby equipment and automatic startengines, HOTSTART recommends turning thecoolant heater off when the engine is running.A pressure switch that senses engine oilpressure is utilized to shut the heater off onincrease of oil pressure and to turn the heateron when engine oil pressure drops.

Part Number Enclosure Type

PS252

PS252R

PS252WT

PS252EP

Dry Locations

Dry Locations (Reverse Action)

Wet Locations

Hazardous Locations

OIL PRESSURE SWITCH

For automatic cut-off of heaters when engine starts.

NEMA 1


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SECTION 4

BATTERY PADS/WRAPS


34/52


Battery heater not recommendedfor nickel cadmium batteries.When batteries are placed in aninsulated battery box, athermostat is recommended tosense battery box temperature toprevent overheating the battery.

Battery HeatingPads

Accessories For Multiple Battery Heating

Typical Connection - 2 Batteries on Each Side of Vehicle

Standard Pad for Single Battery

Style A

6 HPN1.8m

B

A

K

B7515-D

K

B7515-D

K

B7515-D

K

B7515-S

Left Side Battery Box Right Side Battery Box

BEC-6

BY-T68 BPC-61

Ground

2 (61cm)4 (1.2m)6 (1.8m)8 (2.4m)

3 (1m)6 (1.8m)

16-3 HPN

13.2335mm

13.5343mm

12.0305mmCORD

16-3 HPN

ModelNumber

Volts Watts AmpsNominal Dimensions Battery

SizeStyle

A B

KB5015KB5015-SKB5015-D

120120120

505050

.42

.42

.42

12.75 (32.4cm)12.75 (32.4cm)12.75 (32.4cm)

8.25 (21.0cm)8.25 (21.0cm)8.25 (21.0cm)

4D4D4D

ABC

KB7515KB7515-SKB7515-D

120120120

757575

.63

.63

.63

19.5 (49.5cm)19.5 (49.5cm)19.5 (49.5cm)

10.5 (26.7cm)10.5 (26.7cm)10.5 (26.7cm)

8D8D8D

ABC

KB7523KB7523-SKB7523-D

240240240

757575

.31

.31

.31

19.5 (49.5cm)19.5 (49.5cm)19.5 (49.5cm)

10.5 (26.7cm)10.5 (26.7cm)10.5 (26.7cm)

8D8D8D

ABC

EXTENSION CORDS

Part Number Length

BEC-2 2 (61cm)

BEC-4 4 (1.2m)

BEC-6 6 (1.8m)

BEC-8 8 (2.4m)

POWER SUPPLY CORDS

Part Number Length Volts

BPC-31 3 (1m) 120

BPC-32 3 (1m) 240

BPC-61 6 (1.8m) 120

BPC-62 6 (1.8m) 240

THERMOSTAT & Y CORD ASSEMBLY

PartNumber

Temperature Control

On Off

BY-T68 60F (16C) 80F (27C)

Style B

9.0

229mm

16-3 HPN

B

A

Style C16-3 HPN B

A9.0229mm

Special Pads for Multiple Batteries


35/52


Battery ThermalWrap

Prolong the life of your battery with HOTSTART thermal battery wraps with or

without thermostat.

Durable, fire-retardant vinyl cover that resists oils and acids.

All standard battery pads and battery wraps come with 6 (1.8m) grounded cordand plug.

Fast, easy installation.

Boosts battery cranking power as much as 75%.

Thermostatically controlled battery thermal wraps provide optimum heating regardless ofambient temperature.

At 80F (27C), the battery will achieve maximum cold cranking amps. Battery is constantly maintained at 80F (27C).

Provides greater heat rise than plates or pads.

Thermostat will eliminate battery damage caused by overheating and acid spill.

BATTERY THERMAL WRAP NO THERMOSTAT

Model Number Volts Watts Length

KBW5015-000 120 50 28 (71.0cm)

KBW8015-000 120 80 36 (91.5cm)

KBW16015-000 120 160 72 (183.0cm)

BATTERY THERMAL WRAP WITH THERMOSTAT

Thermostat range: 65F - 80F (18C - 27C)

Model Number Volts Watts Length

KBW5015T-000KBW5024T-000

120240

5050

26 (66.0cm)26 (66.0cm)

KBW8015T-000KBW8024T-000

120240

8080

44 (112.0cm)44 (112.0cm)

KBW10015T-000KBW10024T-000

120240

100100

56 (142.0cm)56 (142.0cm)


36/52


Silicone Pad HeatersFlexible, Versatile and Easy to Install.

HOTSTART adhesive pad heaters can be used on oil pans, hydraulic reservoirs, engineblocks, hydraulic cylinders and diesel fuel tanks.

Easy peel and stick application.

Etched foil heating element for optimal heat transfer and long life.

Durable silicone/fiberglass cover resists abrasion.

120V models are assembled with a standard 6 (1.8m) HPN cord and plug. 240V modelsinclude 6 (1.8m) HPN cord without plug.

CAUTION: Do not use pads with higher than recommended wattage for specific oilcapacities. For use on metal surfaces only.

Not for use on batteries.

Model Number Dimensions Volts Watts

AF10015AF10024

4 x 5(102mm x 127mm)

120240

100100

AF15015AF15024

4 x 5(102mm x 127mm))

120240

150150

AF25015AF25024

5 x 6(127mm x 152mm)

120240

250250

AF40015AF40024

6 x 8(152mm x 203mm)

120240

400400

ApplicationGuidline

100 Watt 150 Watt 250 Watt 400 Watt

Engine oil pan2 - 5 quarts1.9 - 4.7L

5 - 8 quarts4.7 - 7.5L

2 - 5 gallons7.5 - 19.0L

5 - 8 gallons19.0 - 30.3L

Diesel Tank5 - 7 gallons19.0 - 26.5L

7 - 10 gallons26.5 - 38.0L

10 - 20 gallons38.0 - 75.7L

20 - 30 gallons75.7 - 113.5L

Hydraulic Tank1 - 5 gallons4.0 - 19.0L

5 - 10 gallons19.0 - 38.0L

10 - 20 gallons38.0 - 75.7L

20 - 30 gallons75.7 - 113.5L

Water Tankup - 2 gallons

up - 7.5L 2 - 4 gallons7.5 - 15.0L 4 - 7 gallons15.0 - 26.5L7 - 10 gallons26.5 - 38.0L


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SECTION 5

IN-BLOCK HEATERS and ACCESSORIES


38/52


C US

In-Block Direct Immersion Heaters Note: In-block heaters are complete with 2-wire w/ground6 (1.8m) HPN cord and plug. For cord replacements orY Thermocord energy saver, please reference page 48.

Engine Model Part Number Part Number Watts Application Information Heat Shield Photo120V 240V Required

Allis Chalmers670T & I685T & I

6138LT, T & I25000 (844 CID)

AC-101

CATV-151

AC-102

CATV-152

1000

1500

Replaces 1 thread-in plug on the oil coolerat rear of the engine on right side.

Not all of the engines have this opening.

Case/IH Agricultural

ALL 4 CYL 390ALL 6 CYL 590

CUB-751FPCUB-101FPCUB-151FP

CUB-752FPCUB-102FPCUB-152FP

75010001500

Inserts in any of the core plugson right side of engine.

ALL 6 CYL 830 CUC-151FP CUC-152FP 1500 Inserts in the core plug at right rearof engine block.

Caterpillar

C-10C-12

TF121-000 TF122-000 1250 Replaces the threaded plug in the oilcooler bonnet on the right side of engine.

YES

C-9 Non ACERTC-15 Non ACERTC-16 Non ACERT

CATV-151 CATV-152 1500C-9: Replaces 1 NPT plug in the right rear

of engine block.C-15, C-16: Replaces the threaded plug in

the back of the oil cooler.

C7 ACERT3126

FP101-001FP151-001

FP102-001FP152-001

10001500

Replaces the 44mm core plug on right sideof engine just below the turbo charger.

YES

C7 ACERT rear port TL101-000 TL102-000 1000Replaces the threaded 1-1/16 (1.0625)

plug in the rear of engine block.

C9 ACERT CATV-151 CATV-152 1500 Replace 1 NPT plug in the right rear ofengine block.

C11 ACERT

C13 ACERT

TF151-008 TF152-008 1500Replace any 1-5/16 (1.3125) plug

in the rear of the oil cooler

on right side of engine.

CheckExhaust

Routing

C15 ACERTw/o breaksaver TF151-009 TF152-009 1500

Replace 1-3/16 (1.1875) plug in rear ofoil cooler on right side of engine.

C15 ACERTwith breaksaver

TF151-008 TF152-008 1500 Replace any 1-5/16 (1.3125) plug in theoil cooler on right side of engine.

C9 2007 ACERTC13 2007 ACERTC15 2007 ACERT

TF151-012 TF152-012 1500Replace any 1-3/16 (1.1875) plug in rear

of oil cooler on right side of engine.

1674 CATB-151 CATB-152 1500Replace the 1-1/2 (1.5) plug


1693 & D343 CATC-151 CATC-152 1500 Replaces the water jacket access plateon left side of engine.

1693T & 1693TA CATC-151-S CATC-152-S 1500Replaces the water jacket access plate

on left side of engine.

3013 1.5L3014 2.0L FP531-003 FP532-003 530

Replaces 40mm core plug on the frontleft side of engine.


39/52


Note: In-block heaters are complete with 2-wire w/ground6 (1.8m) HPN cord and plug. For cord replacements orY thermocord energy saver, please reference page 48.

C

In-Block Direct Immersion Heate


Caterpillar Continued

3024 2.22L FP531-003 FP532-003 530 Replaces 40mm core plug on the front leftside of the engine.

3034 2.95L FP531-001 FP532-001 530Replaces 50mm core plug located at

rear of head.

3044 3.3L PF531-001 PF532-001 530 Replaces the plate in oil cooler case onleft side of engine.

3046 5.0L PF531-000 PF532-000 530 Replaces 35mm core plug locatedat rear of engine, left side.

3054 3.99L

3054B 4.23L

PER-751FP

PER-101FP

PER-752FP

PER-102FP

750

1000

Mounts in the 1-1/4 (1.25) core plug

opening on left side of engine.

3054C PER-751FP PER-752FP 750Mounts in 1-1/4 (1.25) core plug at

right rear of engine with element orientedin the 12 Oclock position.

3056 6.0L PER-151FP PER-152FP 1500 Mounts in the 1-1/2 (1.5) core plugon right side of engine.

31143116

FP101-001FP151-001

FP102-001FP152-001

10001500

Replaces the 44mm core plug onright side of engine just below

the turbocharger.YES

3176 10.3L

through 1995

DD8L-101CAT-12015

TF151-001

DD8L-102CAT-12023

TF152-001

10001250

1500

Replaces the 3/4 (0.75) threaded plugon the right side of engine

just below the head.

3176 10.3L1996 and later

TF121-000 TF122-000 1250 Replaces the 1 threaded plug in the oilcooler bonnet on right side of engine.

YES

3196 12.0L TF121-000 TF122-000 1250Replaces the 1 threaded plug in oil

cooler bonnet on right side of engine. YES

3204all 1100 series

CATX-751CATX-101

CATX-752CATX-102

7501000

Replaces 44mm core plug on right rearside of engine.

3208 2 heaterswith a single cord

CATX-2-751-Y CATX-2-752-Y 1500total

Use on industrial engines whenclear access is available.

Replaces any core plug - one on

each side of engine.

3208Recommended

aftermarketinstallation

JD3/4-101INJD1-101IN




1000100015001500

Replaces any of the 3/4 (0.75) or1 plugs on the water transfer casting

(right front of engine).3/4 use JD3/4 1 use JD1

33043306

DD8L-101CAT-12015TF151-001

DD8L-102CAT-12023TF152-001

100012501500

Replaces the 3/4 (0.75) plug onleft side of engine.

3406C/E 14.6LAC-101

CATV-151AC-102

CATV-15210001500

Replaces 1 threaded plug in the rearof the oil cooler bonnet on

right side of engine.


40/52


C US

In-Block Direct Immersion Heaters Note: In-block heaters are complete with 2-wire w/ground6 (1.8m) HPN cord and plug. For cord replacements orY Thermocord energy saver, please reference page 48.


Caterpillar Continued

3406 & 3408

except 1998ADEM 2

AC-101CATV-151

AC-102CATV-152

10001500

Replaces 1 threaded plug in

the rear of the oil cooler bonneton right side of engine.

3406E1998 ADEM 2engines only

TF151-002 TF152-002 1500Replaces the 1 threaded plug that pointsdownward on the top of the rear of the oil

cooler bonnet.YES

3406EADEM 3 and ADEM

2000 engines

AC-101CATV-151

AC-102CATV-152

10001500

Replaces 1 threaded plug inthe rear of the oil cooler bonnet


3456 15.8L AC-101CATV-151

AC-102CATV-152

10001500

Replaces 1 threaded plug inthe rear of the oil cooler bonnet


Chevrolet/GMC (Small Truck)

5.7L V8 (350 CID) FC601-501

NONE 600Mounts in the core plug in

the engines block.No replacement cord available.

6.2L V8 Diesel6.5L V8 Diesel FC601-PY2

Cummins6 Cylinder Engines: H, NT, NH, N Family

743 CID, 855 CID, 927 CID, N141. Cummins engines are often referred to by their horsepower rating i.e. 350 Cummins2. Cummins engines are often referred to as Big Cam, Big Cam2, 3, 4, full flow cooling, etc.

All refer to engines of 855 CID Size listed below

Group I

Flat plate design CUN-15

hotstart heater

Documents

f 49c100f

f 49c750

f 49c500

tankstyle page

heater installation

theentire engine

lube oil heaters ac

csm modelspages