hot wire anemometer & laser doppler anemometer

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    Hot Wire Anemometry

    By

    Mudrika KhandelwalIIT Bombay

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    2

    Flow is all around

    Blood inside us Air around us

    Fuel and air flow in Rockets in spaceFlow of water around submarine

    Flow of polymers during blendingFlow of fluids in reactors

    Flow

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    Why is flow measurement

    important? Flow can be of solids, liquids or gases

    Types: IncompressibleCompressible (Mac>0.3)

    Measurements are important to monitorcontrol and analyse a process

    Thus, a lot of considerations go into thedesigning the method of measurementand understanding the underlyingprinciple

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    Measurement is a design exercise, doesnot matter how accurate you are, you canalways make mistakes in interpretation

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    Flow Measurements rely onexperiments!!

    The physics behind any process can beunderstood only through first hand

    experience. Computers alone are lame : They simulate

    situations only based on the inputparameters

    Experimentation is a more lucid means ofdisseminating facts and knowledge. It helpsin proper visualisation and thus better 5

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    Noninvasive

    Invasive

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    Techniques involving integral

    property

    a)Venturimeter

    b)Rotameter

    7

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    Techniques involving local flow

    properties

    a)Hot Wire Anemometer b)Laser Doppler Anemometer

    c)Particle Image Velocimetryd)Ultrasonic Technique

    e)Magnetic Technique

    8

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    HOT WIRE ANEMOMETRY Invasive technique Local flow properties evaluation

    Why HWA? Necessary resolution in terms of time and

    space Correlations of the velocity fluctuations

    requires local investigation

    Such measurements can be made by meansof hot-wire or hot-film anemometry andLaser-Doppler anemometry

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    Drawbacks: Inherent perturbations caused by the

    introduced measuring sensors. Special designs of measuring sensors are

    required to keep low measuring errors High turbulence intensity leads to

    difficulties concerning the interpretation ofsignals Indirect measurement technique

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    If velocity changes, convective heat transfer coefficientwill change, wire temperature will change and

    eventually reach a new equilibrium.

    Principles of Operation

    Velocity U

    Current I

    Sensor (thin wire)

    Sensor dimensions:length ~1 mmdiameter ~5 micrometer

    Wire supports(St.St. needles)

    11

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    Governing Equation:

    E = thermal energy stored in wire

    E = CwTsCw = heat capacity of wire

    W = power generated by Joule heatingW = I 2 Rwrecall Rw = Rw(Tw)

    H = heat transferred to surroundings

    W dt dE =

    12

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    Heat transferred to surroundings

    ( convection to fluid + conduction tosupports + radiation to surroundings)

    Convection Qc = Nu A (T w -Ta)Nu = h d/k = f (Re, Pr, M, Gr, ),

    Re = U/

    Conduction f(Tw , lw , k w, T supports )

    Radiation f(Tw4 - Tf 4)

    H =

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    ProbesProbes are the sensor which are the means

    of measure of change of some property

    Classification:On basis of number of sensor

    SingleDual

    Triple

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    Classification Contd..

    On basis of type of sensor

    Miniature wiresGold-plated wires

    Fibre-filmFilm-sensors

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    Important ConsiderationsWire length should be as short aspossible

    spatial resolutionprobe length

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    Wire should resist oxidation. High Temperature toget good sensitivity, high signal to noise ratio

    Temperature coefficient of resistance shouldbe high for high sensitivity, signal to noise ratio andfrequency response

    Wires of less than 5 m diameter cannot be drawnwith reliable diameters

    To overcome thermal inertia, reduce time constantby using thin wires, but are mechanical instability

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    Temperature profile in Small Vs Long wire

    Rw = Ro(1+ ())

    Rw =wire hot resistanceRo =wire resistance at To =Temp.coeff. of resistanceTw =Wire temperatureTo =Reference temperature

    18

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    Properties disturbing the

    measurement1. The boiling temperature of fluids is low.

    2. Organic fluids can decompose.3. Fluids generally possess electric

    conductivity.4. Fluids dissolve gases.

    5. Fluids are usually moresoiled/contaminated than gases.6. In water and other fluids salts are

    dissolved.19

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    Types

    20

    C C

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    Constant Current

    AnemometerPrinciple: Current through sensor is kept constant A fine current carrying wire is exposed to the flow

    velocity. Wire attains equilibrium when heatgenerated equals heat loss. The equilibriumtemperature is a measure of velocity

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    C T

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    Constant Temperature

    AnemometerPrinciple: Sensor resistance is kept constant by servoamplifier The current through wire is adjusted tokeep the wire temperature constant The currentrequired to do this is a measure of flow velocity

    22

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    Constant Temperature

    Anemometry principle

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    Heat Exchanges at Hot Wire

    Involved heat transfers:

    Radiation

    ConductionSelf Convection

    Forced Convection

    24

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    Radiation : can be neglected accounts foronly 10% of the black bodyradiation

    Conduction : 2 pins therefore factor of 2

    10-20 % of the total lossThis contribution becomes more prominent

    as the length to diameter decreases25

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    Self convection : buoyancy forces at the hotwire influences the flow field around thewire

    According to collis and williamsFree convection neglected for v>0.1m/s

    Forced convection: Major contribution tothe heat exchange

    26

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    Assumption: In general flow higher the 0.1m/s,

    therefore no free convection If the velocity does not exceed a certain

    limit, no compressibility effects

    When ld, two dimensional heat flow

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    Calibration

    Uncertainties in the complicated process of

    wire drawing (eg. about diameter)Uncertainties in the sensor length owing to

    welding of pins to the wire tipOther influences like aging corrosion

    homogeneity

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    Calibration Procedure

    The Probe is placed in a low turbulence air

    stream of known and variable velocity, andthe anemometer output voltage E and theflow velocity U are determined in the rangeof planned measurement.

    The calibration curve is obtained by plottingthe anemometer output voltage above theknown velocity.

    29

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    Calibration Procedure

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    Determination of velocity:

    Relating velocity and voltage output :

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    Turbulence Measurement HWA is a good tool to measure turbulence

    or fluctuations in velocity. A turbulent flow field varies in both space

    and time, making it very difficult to

    analyze, understand and control Fluctuations in velocity is captured as

    change in voltage.

    32

    Statistical Representation of

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    Statistical Representation of

    Turbulence Velocity takes random values as a function

    of space coordinate and time according tosome probability laws. Laws determined by the experimental data

    from the flow field, a lot of data is required. But the amount of data required is

    drastically reduced by some statisticalprinciples.

    Stationarity of fluctuations permits timeaveraging instead of ensemble 33

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    At any instant bulk velocity U and

    fluctuation component u can be known Mean velocity is calculated by time

    averaging

    As a result time mean fluctuation is zero

    But time mean square of the fluctuationcomponent is not zero

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    Analog measurement of

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    Analog measurement of

    turbulence

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    In ol ed Eq tion

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    Electrical Energy Generated Energy lost by Convection=Energy stored in the wire

    Convective heat transfer coefficient varies as:

    H=C0+C1 V

    Energy lost by convection=HA(T w-Tf )Kdt

    Temperature and resistance dependence:

    Tw=Ktr (Rwo+r w)Change in heat transfer coefficient:

    h= dV df

    (V-V0)~

    Kvv37

    Involved Equation

    For constant current :

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    Where the time constant > 0.001 And thus limits frequency response to 160 cps

    Turbulence studies require above 50000cps

    Limitation is overcome by dynamic compensation38

    I2(Rwo+r w)dt A(K tr (Rwo+r w)-Tf )K(C0+C1 V + Kvv)dt = MCdr w

    I2(Rwo)dt A(K tr Rwo-Tf )K(C0+C1 V )dt=0

    (I2r w A(Ktr r w)K(C0+C1 V -Kvv) Kc A(Ktr Rw0-Tf )Kvv)dt = MCK tr dr w

    Ir w=e

    1)(

    +=

    DK

    Dve

    where210

    )( I V C C AK K

    MC K

    otr c

    tr

    =

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    Improving Response

    39

    Force a squarewave current

    through hot wireOutput voltage

    response to thiscurrent signal has

    the same timeconstant as theresponse to the

    flow velocity signal

    Due to Change in current:

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    Which is same as that for response to velocity

    change40

    Due to Change in current:

    Energy change:(I0+i)

    2(Rwo+r w)-Kc A(Ktr (Rw0+r w)-Tf )H=MCK tr dt

    dr w

    Kirchoffs law:

    e=-Ri 2+(Rw0+r w)i+I0r w

    1)(

    +=

    DK I

    Die io

    210 )( I V C C AK K

    MC K

    otr c

    tr

    =

    For Constant Temperature:

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    Systemic dynamic response can be obtained bysuperimposing previously obtained results for responseto velocity and response to current since in the

    constant temperature mode both current and velocityare changing simultaneously.

    Effect of velocity on r w:

    1I/

    )( m

    +=

    DK

    Dvr w

    Effect of current on r w :

    1I/

    )( m

    +=

    DK

    Di

    r ew

    41

    The total effect on r is gi en b

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    The total effect on r w is given by

    superimposition

    Finally the Time constant comes out to be farsmall than the normal. Therefore the responselimit for frequency increases and thus the bandwidth increases.

    A typical instrument has frequency response of17000 cps when the average flow velocity is 30

    fps, 30000 cps for 100 fps, 50000 cps for 300fps 42

    1)(

    0

    +=

    DK

    Dve

    ct

    ct

    WhereG

    ct +

    =1

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    CCA Vs CTA

    Current must be sufficient to increase the

    temperature above fluid temperature But a sudden drop in fluid velocity cause

    burn out of the wire No such drawback in constant

    temperature as the feedback systemmaintains the safe temperature for everyvelocity

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    Constant current does not provide proper

    compensation while constant temperaturedoes owing to feed back But constant temperature set up suffers

    larger noise level CC uses dc amplifier and hence usable to

    low frequencies but CT uses ac amplifierwhich limits the use down to about 1cps.

    44

    Determination of Direction

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    Determination of Direction Generally a single wire responds to

    velocity component perpendicular to the

    wire if the angle is between 25 to 90therefore instead of velocity a componentis used.

    To determine direction: Rotate the probe to find angle for max

    current If the angle is roughly known, probe is

    rotated in the opposite direction till we getsame current as before. Bisector is the 45

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    Component and correlation

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    p

    measurement

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    Wire position for sequence of hot-wire

    measurements

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    C t l ti

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    Component correlation...

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    at various angles like +45,-45 and 0

    Film anemometr

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    Film anemometry

    Due to limited strength of thin wire , some

    times films are used. Basically similar to constant temperature

    anemometry Can be used at high temperature by

    constructing internal water coolingchannels

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    Why Laser Doppler

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    Anemometry? Most flow measuring instruments measurephysical quantities which are functions of

    the flow velocity. Measuring quantities by which flow

    velocity is determined, often are functionsof the properties of state of the fluidmedium, which have to be known.

    They have to be taken into account in thecalibration of the measuring method

    These difficulties led to development of52

    Laser Doppler Anemometry

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    Laser Doppler Anemometry Two beams of collimated, monochromatic

    laser light in the flow eg HeNe or Argon ion

    Fluid is targeted, reflected radiation iscollected.

    Change in wavelength is function oftargeted object's relative velocity (Dopplereffect).

    Velocity is obtained by measuring thechange in wavelength by forming aninterference fringe pattern (i.e. superimpose

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    Light source Generation of collimatedmonochromatic laser light

    Change in wavelength

    Interference fringe pattern

    Velocity determination

    Reference

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    Reference

    Ertunc(2001) Measurement of turbulence withHWA its application to Axisymmetrically strainedturbulence Doebelin Measurement Systems application and

    design, Revised Edition, Mcgraw Hill LtdJorgensen (2002) How to measure turbulence withhot wire anemometers- a practical guideGoldstein RJ, editor (1983) Fluid MechanicsMeasurements, Hemisphere Publishing

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