hot tapping - tonisco blue line · 2015-12-02 · tonisco®baby hot tapping machine tonisco system...
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TONISCO System Oy Kalkun kehätie 19 33330 Tampere FINLAND Tel. +358 3 2611 724 www.tonisco.com
TONISCO®BLUE LINEHOT TAPPING MACHINES for dimensions DN10 (3/8") - DN200 (8")
For under pressure hot tappings throughVEXVE & TONISCO valves
TONISCO System Oy Kalkun kehätie 19 33330 Tampere FINLAND Tel. +358 3 2611 724 www.tonisco.com
TONISCO®BABY- BLUE LINE hot tapping machine for DN10 (3/8") - DN25 (1") hot tappings by using ball valves
TONISCO® BLUE LINE
Description
TONISCO® Hot tapping machines are designed for making connections to pipelines, tanks and plant piping without shutdown or interuptions to the system. TONISCO® Baby hot tapping machine is manual or power-driven drilling machine designed for making small branches under pressure. It can be used for under pressure connections from DN10 (3/8") up to DN25 (1").
TONISCO®BABYDN10 - DN25
The Compact machine is designed to be used with ball valves that have weldable or threaded connections.TONISCO® Baby can be used with most of the standard ball valves (DN10-DN25) in the market. The equipment is delivered in a small case containing everything including the power unit that is needed to accomplish the hot tapping process. All TONISCO® Hot Tapping Tools provide an efficient and economical way of making connections to mains for repairs, relocations or additions.
Typical TONISCO® Baby Hot tapping system includes a Power unit, different sizes of drilling shafts with integrated drill bits and connecting adapters from DN 10 to DN 25. The connection adapters are chosen according the valves used for the hot tappings. Drilling diameters 9 - 14 mm can be carried out - depending on the opening of each valves. Beside a cordless, electric drive unit, any usual electric or pneumatic hand drill machine may be chosen to power the equipment. The equipment is delivered in a strong transport box. The maximum allowed pressure while drilling is 25 Bar and the maximum temperature 160 °C. Depending on the material of the sealings drillings with TONISCO®
Baby can be carried out to pipe lines containing various substances. Typical usage in disrict heating and cooling and nature Gas systems. By choosing the right adapter the TONISCO® Baby hot tapping machine can be used with most of the standard valves equipped with threaded or welded connections
Features
TONISCO®BABYDN10 - DN25
Typical setup up
TONISCO®BABYHot tapping machine
TONISCO System Oy Kalkun kehätie 19 33330 Tampere FINLAND Tel. +358 3 2611 724 www.tonisco.com
TONISCO BABY BLUE LINE HIHI SET 1800.0020
TONISCO® BABYBLUE LINE HIHI SET Item Item no.For DN15/20/25 VEXVE Ball valves with welded connections
Product no. 1800.0020
TONISCO BABY BLUE LINE HIKI SET 1800.0010
TONISCO® BABYBLUE LINE HIKI SET Item Item no.For DN10/15/20 VEXVE ball valves with inner thread connections
Product no. 1800.0010
TONISCO® BABY HOT TAPPING MACHINE ASSEMBLIES FOR BALL VALVES
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Assemblies consist of the hot tapping machine, drive unit and all the adapters and tools needed to operate the TONISCO® Baby hot tapping machine all stored in a handy storing box
TONISCO® BLUE LINE
TONISCO®BABYHot tapping machine
TONISCO System Oy Kalkun kehätie 19 33330 Tampere FINLAND Tel. +358 3 2611 724 www.tonisco.com
TONISCO® BABY HIHI ADAPTERS Item Item no.TONISCO BABY RED LINE HIKI DN10 1837.0351
TONISCO BABY RED LINE HIKI DN15 1837.0352
TONISCO BABY RED LINE HIKI DN20 1837.0363
DN10/15/20 Adapters for threaded VEXVE ball valves
TONISCO® BABY CONSUMABLES Item Item no.TONISCO BABY RED LINE CONSUMABLES 1800.0004Lubricant for the TONISCO®
Baby body and cutting paste for the drillls
TONISCO® BABY HIHI ADAPTERS Item Item no.TONISCO BABY RED LINE HIHI DN15 1836.0150
TONISCO BABY RED LINE HIHI DN20 1836.0150
TONISCO BABY RED LINE HIHI DN25 1836.0250
DN15/20/25 Adapters for weldable VEXVE ball valves
TONISCO® BABY TOOL SET Item Item no.TONISCO BABY RED LINE TOOL SET 1800.0005Operating tool set for
TONISCO® Baby
TONISCO® BABY SEALING SET Item Item no.TONISCO BABY RED LINE SEALINGS (MACHINE) 1800.0001
TONISCO BABY RED LNE HIHI SEALING SET 1800.0002
TONISCO BABY RED LNE HIKI SEALING SET 1800.0003
Spare sealing sets for TONISCO® Baby BLUE LINE hot tapping machine and for TONISCO® Baby BLUE LINE HIHI and HIKI adapters
TONISCO® BABY DRILLS Item Item no.TONISCO BABY DRILL 9 mm (2 pcs) 1846.0409
TONISCO BABY DRILL 14 mm (2 pcs) 1846.0414
9mm ja 14mm drills for TONISCO® Baby hot tapping machine
TONISCO® BABY SPARE PARTS
TONISCO®BABYHot tapping machine
TONISCO System Oy Kalkun kehätie 19 33330 Tampere FINLAND Tel. +358 3 2611 724 www.tonisco.com
TONISCO® BABYBLUE LINE HIHI ASSEMBLY Item Item no. Quantity
TONISCO® BABYBLUE LINE HIKI ASSEMBLY Item Item no. QuantityFor DN10/15/20 VEXVE ball valves with inner thread connections
Product no. 1800.0010
Assembly consist of the hot tapping machine, drive unit and all the adapters and tools needed to operate the TONISCO® Baby hot tapping machine all stored in a handy storing box
For DN15/20/25 VEXVE Ball valves with welded connections
Product no. 1800.0020
Assembly consist of the hot tapping machine, drive unit and all the adapters and tools needed to operate the TONISCO® Baby hot tapping machine all stored in a handy storing box
TONISCO® BABY ASSEMBLIES ITEM LISTS
Drive unit Baby electric drive 1211.0010 1
Hot Tapping Machine Baby feed unitBaby body unit
1855.00101837.0020
11
Adapters Adapter DN15/20 BabyO-ring adapter DN15O-ring adapter DN20Connecting screwClam DN15/20 BabyAdapter DN25 BabyO-ring adapter DN25Clam DN25 Baby
1836.01501836.01521836.02021836.02091836.02041836.02501836.02521836.0254
11121111
Drills Drill DN10/9Drill DN 20/13
1846.04091846.0413
11
Tools Adj. wrenchShaft wrench 7mmL-wrench 3mmCutting PasteTONISCO sealant
1850.00101837.05001213.01101289.00101269.0010
11111
Transport Transport Box 1827.0010 1
Drive unit Baby electric drive 1211.0005 1
Hot Tapping Machine Baby feed unitBaby body unit
1855.00101837.0020
11
Adapters Baby adapter DN10O-ring adapter DN10Baby adapter DN15O-ring adapter DN15Baby reducer DN20O-ring reducer DN20Adapter 15 sealingAdapter 10 sealing
1836.03511836.03521836.03631836.04501836.04601836.04701836.04801836.0490
11111111
Drills Drill DN10/9Drill DN 20/13
1846.04091846.0413
11
Tools Adj. wrenchShaft wrench 7mmL-wrench 3mmCutting PasteTONISCO sealant
1850.00101837.05001213.01101289.00101269.0010
11111
Transport Transport Box 1827.0010 1
TONISCO System Oy Kalkun kehätie 19 33330 Tampere FINLAND Tel. +358 3 2611 724 www.tonisco.com
Description
TONISCO® Hot tapping machines are designed for making connections to pipelines, tanks and plant piping without shutdown or interuptions to the system. The lightweight and robust TONISCO® Jr. Hot Tapping Machine is equipment designed for making connections to pipelines, tanks and plant piping. By using TONISCO® Jr. Hot Tapping Machine it is possible to take new connections from DN20 to DN100.
TONISCO ® Jr. Hot Tapping Machine is versatile and easy to operate. It has a full range capability of setting valves DN20 – DN100 by completing it with proper adapters. With suitable adapter TONISCO ® Jr. can be used with flanged, threated or weldable connections. All the connections can be made without stopping the flow inside the mains up to the pressure of 60 bar. All TONISCO ® Hot Tapping Machines provide an efficient and economical way of making connections to mains for repairs, relocations or additions.
TONISCO® Jr. Hot Tapping Machine can be used in temperature maximum of 200°C and pressure up to 60 bar. TONISCO® Jr. is equipped normally with electric drive unit. Other possible drive types are hand drive, pneumatic drive or hydraulic drive. TONISCO® Jr. Hot Tapping Machine weighs only 5,5 kg. and it can be operated by one man. TONISCO® Jr. Hot Tapping Machine can be completed by wide range of hole saws, pilot drills and adapters to fit it with all mainline materials and substances. By using TONISCO® Hot Tapping Machines it is possible to make pipeline alteration works in pressurized pipelines without shutdowns.
Features
Typical setup up
TONISCO®Jr. - BLUE LINE DN20 (3/4") - DN100 (4") Hot Tappingtrough TONISCO Hot tapping valves and Ball valves
TONISCO®Jr. Hot tapping machine
TONISCO Jr. BLUE LINE
TONISCO®JRHot Tapping Machine
TONISCO® BLUE LINE
1. 2. 3. 4.
5. 6. 7. 8. 9. 10.
Also for stainless steel valves!
TONISCO®JRHot Tapping Machine
TONISCO System Oy Kalkun kehätie 19 33330 Tampere FINLAND Tel. +358 3 2611 724 www.tonisco.com
TONISCO JR BLUE LINE HIKI DN20-100 1200.2100
TONISCO® JRBLUE LINE HIKI SET Item Item no.for hot tapping through DN20/25/32/40/50/65/80/100 VEXVE & TONISCO Hot tapping valves
TONISCO® JR. BLUE LINE HOT TAPPING MACHINE SETS FOR TONISCO HOT TAPPING VALVES AND VEXVE BALL VALVES
TONISCO JR BLUE LINE HIHI DN25-100 1200.2200
TONISCO® JRBLUE LINE HIHI SET Item Item no.for hot tapping through DN25/32/40/50/65/80/100 VEXVE weld end ball valves
TONISCO JR BLUE LINE FL DN25-100 1200.2400
TONISCO® JRBLUE LINE FL SET Item Item no.for hot tapping through DN20/25/32/40/50/65/80/100 VEXVE flanged ball valves
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TONISCO® JR BLUE LINE Sets includes hot tapping machine, electrical driving unit, hole saws, adapters and all necessary operating tools packed in a transport box.
TONISCO JR BLUE LINE HISI DN20-50 1200.2300
TONISCO® JRBLUE LINE HISI SET Item Item no.for hot tapping through DN20/25/32/40/50 VEXVE inner threated ball valves
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1.
2.
3.
4.
7.
5 - 6
8.
9 - 10
&
Also for STAINLESS STEEL VALVES
+
TONISCO®JRHot Tapping Machine
TONISCO System Oy Kalkun kehätie 19 33330 Tampere FINLAND Tel. +358 3 2611 724 www.tonisco.com
TONISCO® JR BLUE LINE HOLE SAWS SETS Item Item no.HOLE SAW SET JR BLUE LINE HIKI 1200.2001
HOLE SAW SET JR BLUE LINE HIHI 1200.2002
HOLE SAW SET JR BLUE LINE HISI 1200.2003
HOLE SAW SET JR BLUE LINE FL 1200.2004
Hole saw sets for hot tapping through VEXVE & TONISCO valves. Sets includes selected hole saws in a size range of DN20-DN100 and 2 pilot drills
TONISCO® JR BLUE LINE SPARE PARTS
TONISCO® JR BLUE LINE ADAPTERS Item Item no.ADAPTER SET JR BLUE LINE HIKI 1200.2005
ADAPTER SET JR BLUE LINE HIHI 1200.2006
ADAPTER SET JR BLUE LINE HISI 1200.2007
ADAPTER SET JR BLUE LINE FL 1200.2008
Adapter sets for hot tapping through VEXVE & TONISCO valves. Sets incluces adapters in a size range of DN20-DN100
TONISCO® JR BLUE LINE SEALING SETS Item Item no.SEALING SET JR BLUE LINE HT-MACHINE 1200.2009
SEALING SET JR BLUE LINE HIKI 1200.2010
SEALING SET JR BLUE LINE HIHI 1200.2011
SEALING SET JR BLUE LINE HISI 1200.2012
SEALING SET JR BLUE LINE FL 1200.2013
Sealing sets for TONISCO® JR BLUE LINE Hot Tapping Machine (HTM) and TONISCO® JR BLUE LINE HIKI, HIHI ja FL Adapters. Sets includes selected sealings in a size range of DN20-DN100
TONISCO® JR BLUE LINE SHAFT SETS Item Item no.SHAFT SET JR BLUE LINE HIKI 1200.2014
SHAFT SET JR BLUE LINE HIHI 1200.2015
SHAFT SET JR BLUE LINE HISI 1200.2016
SHAFT SET JR BLUE LINE FL 1200.2017
Shaft sets for TONISCO® JR BLUE LINE Hot Tapping Machine. Sets includes base shaft, shaft extension socket and a short and long shaft extension
TONISCO® BLUE LINE
TONISCO® JR BLUE LINE OPERATING TOOLS Item Item no.OPERATING TOOLS FOR JR BLUE LINE HIKI 1200.2018
OPERATING TOOLS FOR JR BLUE LINE HIHI 1200.2019
OPERATING TOOLS FOR JR BLUE LINE HISI 1200.2020
OPERATING TOOLS FOR JR BLUE LINE FL 1200.2021
Operating tools include all the necessary tools for using TONISCO® JR BLUE LINE Hot tapping machnine with VEXVE & TONISCO valves
TONISCO System Oy Kalkun kehätie 19 33330 Tampere FINLAND Tel. +358 3 2611 724 www.tonisco.com
TONISCO®B30 - BLUE LINE hot tapping machine for DN40 (1 1/2") - DN200 (8") hot tappings by using ball valves
TONISCO® BLUE LINE
Description
The lightweight and robust TONISCO® B30 Hot Tapping Machine is equipment designed for making connections to pipelines, tanks and plant piping. By using TONISCO® B30 Hot Tapping Machine it is possible to take new connections from DN40 to DN200. All the connections can be made without stopping the flow inside the mains up to the pressure of 60 bar.
TONISCO®B30Hot tapping machine
TONISCO ® B30 Hot Tapping Machine is versatile and easy to operate. It has a full range capability of setting valves DN40 – DN200 by completing it with proper adapters. With suitable adapter TONISCO ® B30 can be used in flanged, threated or weldable connections. All TONISCO ® Hot Tapping Machine provide an efficient and economical way of making connections to mains for repairs, relocations or additions.
TONISCO® B30 Hot Tapping Machine can be used in temperature maximum of 200°C and pressure up to 60 bar. TONISCO® Jr. is equipped normally with electric drive unit. Other possible drive types are hand drive, pneumatic drive or hydraulic drive. TONISCO® B30 Hot Tapping Machine weighs only 24 kg. and it can be operated by one man. TONISCO® B30 Hot Tapping Machine can be completed by wide range of hole saws, pilot drills and adapters to fit it with all mainline materials and substances. By using TONISCO® Hot Tapping Machines it is possible to make pipeline alteration works in pressurized pipelines without shutdowns. By choosing the right adapter the TONISCO® B30 hot tapping machine can be used with most of the standard valves equipped with flanged, threaded, welded and clamp connections
Features
Typical setup up
TONISCO®B30Hot tapping machine
TONISCO®B30Hot tapping machine
TONISCO® B30 BLUE LINE
1. 2. 3. 4.
5.
6. 7. 8. 9. 10.
11.
12.
Also for stainless steel valves !
TONISCO®B30Hot tapping machine
TONISCO System Oy Kalkun kehätie 19 33330 Tampere FINLAND Tel. +358 3 2611 724 www.tonisco.com
TONISCO B30 BLUE LINE HIKI DN40-200 1400.2100
TONISCO® B30BLUE LINE HIKI SET Item Item no.for Hot tapping throughDN 40/50/65/80/100 VEXVE and TONISCO hot tapping valves and DN 125/150/200 TONISCO hot tapping valves
TONISCO® B30 BLUE LINE HOT TAPPING MACHINE ASSEMBLIES FOR BALL VALVES
TONISCO B30 BLUE LINE HIHI DN40-200 1400.2200
TONISCO® B30BLUE LINE HIHI SET Item Item no.for Hot tapping throughDN 40/50/65/80/100/125/150/200 VEXVE ball valves with welded connections
TONISCO B30 BLUE LINE FL DN40-200 1400.2400
TONISCO® B30BLUE LINE FL SET Item Item no.for Hot tapping throughDN 40/50/65/80/100/125/150/200 VEXVE Ball valves with flanged connections
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TONISCO B30 BLUE LINE HISI DN40-200 1400.2300
TONISCO® B30BLUE LINE HISI SET Item Item no.for Hot tapping throughDN 40/50 NAVAL ball valves with inner thread connections and for DN65-DN200 Flanged VEXVE Valves
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1,11
2.
3.
4.
7.
8-10
9 - 10
&
&
!
5,6,12
Also for stainless steel valves
Assemblies consist of the hot tapping machine, drive unit and all the adapters and tools needed to operate the TONISCO® B30 hot tapping machine all stored in a handy storing box
TONISCO®B30Hot tapping machine
TONISCO System Oy Kalkun kehätie 19 33330 Tampere FINLAND Tel. +358 3 2611 724 www.tonisco.com
TONISCO® B30 BLUE LINE DRILL SETS Item Item no.DRILL & HOLE SAW SET B30 BLUE LINE HIKI 1400.2001
DRILL & HOLE SAW SET B30 BLUE LINE HIHI 1400.2002
DRILL & HOLE SAW SET B30 BLUE LINE HISI 1400.2003
DRILL & HOLE SAW SET B30 BLUE LINE FL 1400.2004
Pilot Drill and hole saw sets for hot tapping through VEXVE & TONISCO ball valves. Sets include DN40-DN200 hole saws and two pilot drills
TONISCO® B30 BLUE LINE SPARE PARTS
TONISCO® B30 BLUE LINE ADAPTER SETS Item Item no.ADAPTER SET B30 BLUE LINE HIKI 1400.2005
ADAPTER SET B30 BLUE LINE HIHI 1400.2006
ADAPTER SET B30 BLUE LINE HISI 1400.2007
ADAPTER SET B30 BLUE LINE FL 1400.2008
TONISCO® B30 BLUE LINE SEALING SETS Item Item no.SEALING SET B30 BLUE LINE MACHINE 1400.2009
SEALING SET B30 BLUE LINE HIKI 1400.2010
SEALING SET B30 BLUE LINE HIHI 1400.2011
SEALING SET B30 BLUE LINE HISI 1400.2012
SEALING SET B30 BLUE LINE FL 1400.2013
Spare sealing sets for TONISCO® B30 BLUE LINE Hot tapping machine and TONISCO® B30 BLUE LINE HIKI, HIHI and FL. Sets include sealings from DN40 to DN200.
TONISCO® B30 BLUE LINE SHAFT SETS Item Item no.SHAFT SET B30 BLUE LINE HIKI 1400.2014
SHAFT SET B30 BLUE LINE HIHI 1400.2015
SHAFT SET B30 BLUE LINE HISI 1400.2016
SHAFT SET B30 BLUE LINE FL 1400.2017
Shaft sets includes the drlilling shaft, normal and long shaft extensions, hole saw chucks and a shaft extension socket
TONISCO® BLUE LINE
TONISCO® B30 BLUE LINE TOOL SETS Item Item no.TOOL SET B30 BLUE LINE HIKI 1400.2018
TOOL SET B30 BLUE LINE HIHI 1400.2019
TOOL SET B30 BLUE LINE HISI 1400.2020
TOOL SET B30 BLUE LINE FL 1400.2021
Tool set for TONISCO® B30 BLUE LINE Hot tapping machine to be used with different VEXVE ball valves
Adapter sets for hot tapping through VEXVE ball valves. The adapter sets include adapters from DN40-DN200
TONISCO System Oy is over 45-year old Finnish company specialized in hot tapping and line stopping.
TONISCO has a wide range of hot tapping equipment for various needs. TONISCO customers can attach
new branches to existing pressurized pipeline networks without stopping the flow and processes
connected to them. Hot tapping with TONISCO is safe, cost effective and environmental friendly way to
make variations to pipeline networks without interrupting the network. Hot tapping saves a lot of time,
environment and last but not least a customer´s wallet.
TONISCO Hot tapping -processTONISCO hot tapping process starts always from the needs of customer. Together with TONISCO specialists customers can find the best way to execute the alteration work for the pressurized pipeline network without stopping the flow. Hot tapping can be used in district heating and cooling networks, water distribution and waste water networks, building maintenance services, gas and oil networks and in process plants.
TONISCO TechnologyBy using TONISCO technology it is possible to make branches from DN10 to DN800. Pipeline materials can vary from plastic and composite to stainless steel. TONISCO hot tapping equipment are modified to fit almost all the standard valves and hot tapping components there are in the market. That is one of the reasons why TONISCO is considered the most flexible partner there is on the field of hot tapping. All our effort in research and development of TONISCO technology is made in order to save money of the customer.
TONISCO ServiceTONISCO offers hot tapping service in over 20 countries. TONISCO´s drilling crew consists of well-trained drilling experts and the latest technology to execute hot tapping on time and cost effectively. Size of the new branch can vary from DN10 to DN700. TONISCO drilling crew is devoted to “zero error principle”. By choosing TONISCO Service customer can be sure that hot tapping process meets always highest quality standards.
TONISCO CustomersTONISCO has a wide customer base. TONISCO offers lots of services to both public and private sectors. Customer can be a big energy provider or a local contractor who has a need for hot tapping. Where there is a need to keep networks operational there is TONISCO.
TONISCO System Oy Kalkun kehätie 19 33330 Tampere FINLAND Tel. +358 3 2611 724 www.tonisco.com
TONISCO® Service Hot tapping and pipe plugging Services from experienced service teams. Hot tapping range from DN10 to DN800 up to 60 bar and 200°C
TONISCO Service offers:
Hot tappingLine stoppingPipe cuttingPipe squeezing for pipeline networks in:
District heating and coolingWater and sewageBuilding maintenance servicesGas distributionProcess Plants industryPetrochemical industryand more...
TONISCO Service is used for:
Connecting new customers to district heating, cooling, water or gas networksConnecting new processes to pipe network in plantsAdding new components like valves, sensors and pumping stations to pipe networksExpanding the pipe networks coverageRepairing or changing parts of the pipe networks All maintenance, alterration or repairs can be made without interrupting the flow and operation of the mainline up to 60 bar of pressure.
Contact the sales in order to keep your process going!+358 (0) 3 2611 [email protected]
TONISCO System Oy Kalkun kehätie 19 33330 Tampere FINLAND Tel. +358 3 2611 724 www.tonisco.com
TONISCO System Oy Kalkun kehätie 19 33330 Tampere FINLAND Tel. +358 3 2611 724 www.tonisco.com
TONISCO System OyKalkun kehätie 19 33330 Tampere FINLAND Tel. +358 3 611 724 [email protected]
Tampere
MoscowStockholm
Frankfurt
Paris
Rome
TONISCO System Oy is a Finnish company originally established in 1969. During the past four decades TONISCO has been developing underpressure pipeline maintenace tools for customers. TONISCO Hot Tapping Team has made new connections to existing pipelines for customers such as water, steam and heat supplying companies, waste water treatment companies as well as the suppliers of gas. Besides these pipelines, TONISCO Hot Tapping technique is also frequently used in most of the process- chemical- and petrochemical plants.
Whenever there is a need for underpressure branch in a pipeline, the operator of the network may contact the TONISCO office by phone or via E-mail. TONISCO technicians will gather all essential facts about the case and choose the proper components and methods for the under pressure connection in question, and - if so agreed - they will also carry out the actual branching. Normally the whole planning and branching work will not take more than one or two working days