honeywell technology solutions

MaduraiHONEYWELL TECHNOLOGY SOLUTIONSVIJAY, SATYA & MATHI

29, 30 & 31 Aug 2018

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Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

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>65%Reduction in our GHG emissions2004-2017

~60%Increase in our energy efficiency2004-2017

Making our businesses

more environmentally

friendly, safer, and more

sustainable

By 2019, Honeywell will reduce our global greenhouse gas

emissions by an additional 10%

per dollar of revenue from our 2013 levels.

120M Gallons of water conserved in “water-stressed areas”

SUSTAINABLE OPPURTUNITY

PRESENTATION ON


CII 19th NATIONAL AWARD FOR EXCELLENCE IN ENERGY

MANAGEMENT

29, 30 & 31 August 2018

BY

Sholapur Vijay Kumar

Satya Jujjavarapu

Mathiyazhagan Sundaresan

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Area 134,605 Sq. ft.

Year of operation 2014

Contract demand 1115 KVA

Recorded MAX Demand 766 KVA

DG capacity 600kVA X 2 Nos, 500kVA X 1Nos & 380kVA x 1 Nos

Solar PV capacity 92KW

Operating Hours 9 hours 5 days week 7,700 Sq. ft. R&D labs and data center

operates 24X7

Annual energy use is around 2 million KWH with the spend of 2.3 crores including diesel cost

SITE INFRA - HONEYWELL MADURAI CAMPUS 5



6SPECIFIC ENERGY CONSUMPTION – 2014 TO 2017

210197

181

165

0

50

100

150

200

250

2014 2015 2016 2017

ENERGY PERFORMANCE INDICATOR (KWH/SQ.MT)


7ENERGY SAVINGS TREND

2015 COMPARED TO 2014 – 169,437 KWH

2015 Baseline in KWH 2,629,3772015 Actual Consumption in KWH 2,459,940Savings Achieved in KWH 169,437Savings Achieved in INR 1,440,215% of savings achieved in 2015 compared to 2014 6.44%

26,29,37724,59,940

1,69,437

14,40,215

0

200000

400000

600000

800000

1000000

1200000

1400000

1600000

0

5,00,000

10,00,000

15,00,000

20,00,000

25,00,000

30,00,000

2015 Baseline in KWH 2015 Actual Consumption inKWH

Savings Achieved in KWH Savings Achieved in INR

ENERGY SAVINGS TREND - 2015

6.44%

Savings

achieved


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24,59,94022,61,748

1,98,192

16,84,632

0

5,00,000

10,00,000

15,00,000

20,00,000

25,00,000

30,00,000




ENERGY SAVINGS TREND

2016 COMPARED TO 2015 – 198,192 KWH

8.06%

Savings

achieved


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22,61,74820,66,485

1,95,263

16,59,736

0

5,00,000

10,00,000

15,00,000

20,00,000

25,00,000




8.63%

Savings

achieved

ENERGY SAVINGS TREND

2017 COMPARED TO 2016 – 195,263 KWH


10ENERGY SAVINGS TREND – 2015 To 2017

2015 2016 2017

Actual consumption in KWH 2459940 2261748 2066485

Energy Savings in KWH 169437 198192 195263

% Savings 6.44 8.06 8.63

6.44

8.068.63

0.00

1.00

2.00

3.00

4.00

5.00

6.00

7.00

8.00

9.00

10.00

0

500000

1000000

1500000

2000000

2500000

3000000

ENERGY SAVINGS TREND - 2015 TO 2017 THE

GREEN

METRICS

197.89 MTons

47.85 lakhs INR$70.36 K

Co2 Mitigation

Monetary Saving

562,892 KWHPower Saving

ENERGY PROJECTS OVERVIEW IN 2015-2018


Year Project Title Investment in INR Savings in KWH Savings in INR ROI in Years

2015

Energy efficient pumps for CHW line 0.102M 10560 0.11M 0.9

Individual energy efficient AC units (Inverter based) in all conf rooms 1.5M 39600 0.4M 3.8

32kW Solar PV system 1.6M 46720 0.38M 4.0

Total 3.1M 96880 0.89M

2016

Replacement of 40W Fluorescent lamps with 20W LED 0.065M 4752 0.05M 1.3

Replacement of 23W CFL with 9W LED lights in the roof top 0.009M 907 0.01M 0.9

Replacement of 150W Metal halide street lights with 70W LED lights 0.14M 7258 0.07M 1.9

Replacement of 70W Halogen lights with 13W LED lights 0.008M 4432 0.04M 0.2

Replacement of DX over AHU with energy efficient VRV systems for

UPS room, Battery room, Firewall room & Server rack room 0.95M 55632 0.56M 1.7

Total 1.172M 72981 0.73M

2017

VRV System installation in Aero lab 1.108M 89280 0.714M 1.5

Replacement of 2x120kVA UPS with 2x60kVA energy efficient UPS

for labs 0.985M 36450 0.309M 3.0

60kW Solar PV system 3M 98550 0.838M 3.5

Chiller Plant Manager (CPM) 1.35M 37650 0.32M 4.2

Total 6.443M 261930 2.181M

2018

Replacement of gardening 18W CFL lights into 6W LED lights 0.032M 4179 0.033M 0.9

EC fan for AHUs 4.16M 169842 1.44M 2.9

VRV System installation in training room 0.41M 12193 0.104M 3.9

12KW Solar PV system 0.7M 17520 0.149M 4.7

Total 5.302M 203734 1.726M

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12ENERGY PROJECTS - 2016

Replacement of 150W MH street lights with 70W LED

Replacement of 70W Halogen bulbs with

13W LED lights

Investment in INR: 0.14M

Annual Energy Savings in KWH: 7,258

Annual Cost Savings in INR: 0.07M

ROI in Years: 1.9




ROI in Years: 0.2


13ENERGY PROJECTS - 2017

Replacement of 2x120kVA conventional UPS

with 2x60kVA energy efficient UPS system for

labs

60KW Solar PV system in Building-2




ROI in Years: 3.0

Investment in INR: 3M



ROI in Years: 3.5


14ENERGY PROJECT - 2017

0

200

400

600

Working Day Non-working day Working Day Non-working day Working Day Non-working day

DX Unit with AHU Operation (kWh) VRV Unit Operation (kWh) Energy Savings (kWh)

240

460

40 80200

380

kWh

PH-1 GF Lab VRV System Installation & Energy Savings

VRV System Installation & Energy Savings – Lab

DX Unit with AHU Operation (kWh) VRV Unit Operation (kWh) Energy Savings (kWh)

Working Day Non-working day Working Day Non-working day Working Day Non-working day

240 460 40 80 200 380

Total energy savings/month (kWh) 7,440

Total energy savings/year (kWh) 89,280

Total cost savings/month (INR) 59,520

Total cost savings/year (INR) 714,240

Total investment (INR) 1,107,900

ROI (Yrs) 1.6

Highlights:

o Salvaged equipments

o Reduction of 60% electrical loads without impacting the comfort cooling (ie., Electrical

loads with Dx unit & AHU operation is of 33kW whereas with VRV system operation it is

only of 13.3kW)

o ~83% direct energy savings

o ~312MTons of carbon footprint reduction per year



Load reduction in TR Load reduction in kW Annual energy savings (kWh) Annual cost savings (INR) Project cost (INR) ROI (Yrs)

0.71 0.781 6,271.43 53,307.16 19,800 0.37

Problem Statement:

It was observed that, in server room around 711.32Cu.ft of an unproductive space was getting air

conditioned which leads to overloading on Precision AC system and significant energy

consumption

Solution Statement:

Installing an intermediate aluminum door to isolate the unproductive space of 711.32Cu.ft from

the core server space in order to reduce the energy consumption significant

Before After

Investment & Savings:



VRV system for Training room to support during weekend operation which contributes 30%

of the energy savings




ROI in Years: 3.9





Annual Cost Savings in INR: 0.0.33M

ROI in Years: 0.9

Replacement of gardening 18W CFL lights with 6W LED lights – 33% direct energy savings


18INNOVATIVE ENERGY PROJECTS - 2017

Chiller Plant Manager (CPM) – 6 to 8% energy savings from the HVAC system by

monitoring and controlling the chiller and pumping system based on the building demand




ROI in Years: 4.2

Key features

• Sequencing & Rotation

• Add & Subtract logic

• Ambient lockout

© 2015 by Honeywell International Inc. All rights reserved.

Electronically Commutated (EC) Fan for AHUs:

Problem Statement:

Lab AHUs were running with centrifugal blower (Conventional) and belt driven motors which

consumes significant energy

Solution Statement:

Installing an energy efficient and in-built VFD control Electronically Commutated fans (EC) in the

conventional AHUs which contributes 40% direct energy savings

Investment & Savings:

Total Investment in INR: 4.16M

Energy Savings/Annum in KWH: 169,842

Cost Savings/Annum in INR: 1.44M

ROI in Years: 2.9 years

INNOVATIVE ENERGY PROJECT - 2018 19


20ENERGY SAVINGS PROJECTS – PLAN FOR 2019

Electronically commutated fan (EC) for AHUs

Outcome Based Service (OBS) – Honeywell product

Inverter AC for relaxation rooms and training room

Ultraviolet Germicidal Irradiation (UVGI) lights for AHUs

Solar Reflectance Index (SRI) paint on rooftop

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Dedicated BMS team to monitor & control

the complete HVAC systems

Capturing and analysis of

energy consumption details for

all critical equipments

Monitoring of all critical

equipments Viz., DG, UPS,

Lift, Energy meters, Water flow

meters, Utility pumps etc.,

Scheduling of AHUs & VRV

systems


ENERGY MONITORING & REPORTING

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Compost generated from in-house Organic Waste Converter (OWC) and being used for

gardening – 50KG compost per day

Aerator installed in all the rest room taps and wash basin taps which saves 75% of the

water consumption (Without aerator: 4Ltrs per minute | With aerator: 1Ltrs per minute)

Fully automated irrigation system for landscaping which contributes 25% water savings

per day (i.e. 6KL per day)


ENVIRONMENTAL PROJECTS

Organic Waste Converter Aerator Sprinkler system


RENEWABLE ENERGY PROJECTS

92kW Capacity of Solar PV system which contributes

8% of the contract demand and 12% of the recorded

demand

Annual energy generation is about 134,320 KWH

Annual monetary savings is about 1,141,720 INR

Annual CO2 emission reduction is about 47.22 Mton

6kW Capacity of Solar water heater system for

cafeteria operation

Annual energy savings is about 11,232 KWH

Annual monetary savings is about 95,472 INR

Annual CO2 emission reduction is about 4 Mton

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Year Fuel consumed in liters Emission factor

(CO2e/unit)

Total GHG emission in Mt

CO2e

2014 76,474 0.00268963 0.21

2015 18,824 0.00268963 0.05

2016 32,470 0.00268963 0.09

2017 20,852 0.00268963 0.06

Scope 1 Diesel consumed for electricity= 0.4 Mt CO2e

Year Energy consumption in

KWH

Emission factor

(CO2e/unit)

Total GHG emission in Mt

CO2e

2014 2,438,191 0.00082839 2.02

2015 2,411,288 0.00082839 1.99

2016 2,180,574 0.00082839 1.81

2017 2,014,355 0.00082839 1.67

Scope 2 Indirect emissions from electricity= 7.5 Mt CO2e

GHG INVENTORISATION

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2014 2015 2016 2017

MtCO2eGeneration

2.23 2.04 1.9 1.73

% MtCO2esavings

8.5 6.9 8.9

0246810

00.5

11.5

22.5

MtC

O2

e

GHG TREND


Established dedicated energy team.

Daily online energy monitoring through BMS and taking control measures.

Weekly review of Energy trend and Energy saving measures which includes energy saving

projects and operational control measures by Energy team

Awareness to the employees on importance of energy saving through employee

communication.

Kaizen implementation for Energy and water consumption reduction.

Posted energy awareness posters in the lift lobby & cafeteria viz.,

Burn calories not the electricity, Use the stairs.

Like Money saved is money earned, Power saved is power generated

INVOLVEMENT OF EMPLOYEE AND MONITORING ACTIVITIES25

Honeywell Madurai receives “International Safety Award 2018”


Honeywell Madurai campus receives the

“Golden Peacock Award 2018” for an

occupational health & safety

RECOGNITION TO HTS MADURAI26


THANK YOU!

Q & A

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