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POWERPRO900WBridge Saw Owner’sSafetyandOperatingManual
103450
Readmanualbeforeuse.Keephandsarmsandfaceclearofbladewhilstinuse.Alwayshavesafetyguardinplace
when machine is switched on at the mains.AlwayswearVitrexProtectiveEquipmentwhenusing
handorpowertools.
SafetyFirst
02 03
Contents
SafetyInstructions ................................................... 3 MachineSpecification&ElectricalRequirements ...... 4 Assembly&OperatingInstructions ......................5-7Maintenance&Warranty ......................................... 8
Tel: +44 (0) 1253 789180 Tel: +44 (0) 1253 789180
POWERPRO900WBridge Saw Owner’sSafetyandOperatingManual
02 03
Contents
SafetyInstructions ................................................... 3 MachineSpecification&ElectricalRequirements ...... 4 Assembly&OperatingInstructions ......................5-7Maintenance&Warranty ......................................... 8
PowerPro900WBridgeSaw
SafetyInstructionsTousethistoolcorrectly,youmustobservetheSafetyRegulations,theAssemblyInstructionsandtheOperationInstructionscontainedinthisManual.
AllpersonswhouseandservicethemachinemustbeacquaintedwiththisManualandmustbeinformedaboutanypotentialhazards.
Childrenandinfirmpeoplemustnotusethistool.Childrenmustbesupervisedatalltimesiftheyareintheareainwhichthetoolisbeingused.
Itisalsoimperativethatyouobservetheaccidentpreventionregulationsinforceinyourarea.Thesameappliesforgeneralrulesofoccupationalhealthandsafety.
•Takesuitableprecautionstoprotectyoureyes,ears,lungsandhandswhenoperatingtheWetSaw.
•Keepchildrenandothersawayfromthe machine whilst in use.
•Onlyusecircularbladeswithacontinuousrim–DONOTUSEsegmentedcircularblades,sawbladesorabrasivedisks.
•Themachineshouldbeusedindoorsonly,inaclean,dry,welllitareaandonaclutterfree,flatworksurface.
•Avoidwearinglooseclothing,ties,rings,braceletsorotherlooseitemswhichmaybecomecaughtinthemovingparts.Longhairshouldalsobetiedbackorcontained.
•Alwaysensurethatallloosetoolsandcomponentsareremovedfromtheimmediate working area.
•Switchmachineoffbetweencutsanddisconnectfrommainssupplybeforecarryingoutanymaintenance,cleaningorchangingtheblade.
•Whenusinganextensionlead,checkthatitiscapableofcarryingthecurrentrequired-failuretodosomayresultinlossofpowerand overheating.
•Donotleavethesawrunningunattendedortouchthebladewhilstinmotion–alwaysusethebladeguardwhen cutting.
•Replacedamagedbladesimmediatelyandensurethatnewbladesarefittedcorrectly to run in the directionindicatedontheblade.
•Onlyrecommendedreplacementpartsshouldbeusedwiththismachine–useofimproperaccessoriescouldcauseseriousinjury
Automatic OverloadProtectionTopreventoverheatingthismachinehasautomaticoverloadprotectionwhichisdesignedtocutpowertothemotor.
Shouldtheautomaticoverloadprotectiontrip,ensurethatmainspowersupplyandmachineswitchareturnedoff.
Aftertensecondspressthebreaker buttonnexttothemainswitchandrestart the machine.
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POWERPRO900WBridge Saw Owner’sSafetyandOperatingManual
04 05
MachineSpecification&ElectricalRequirementsPowerSupplyMotorRPM(Noload)Maximum Sound Level*BladesizeMaximumDepthofCut(withnewblade)MaximumDepthofCutat45O(withnewblade)Mitre Cutting AngleCutting AnglesMachine&Accessoriespackedweight*Note:Ifthesoundintensitylevelexceeds85db(A)earprotectionshouldbewornbytheoperator.
220/240v/50Hz900W
2950 RPM110 dB (A)
200mmx22mmbore35mm30mm
0O-45O degrees0O-45O degrees
45 kg
•Ensurethatthemainsvoltagecorresponds totheinstructionplate-asinglephase socket with two contacts and an earth is obligatory.
•UseanapprovedRCDcircuitbreaker betweenthemachineandtheelectrical powerpoint.
•Toreducetheriskofunintentionalstarting, make sure that the switch is in the OFF positionbeforepluggingin.
•Repairorreplacedamagedorworncable immediatelyafterfirstdisconnectingfrom mainssupply.
•Electricalfaultsmustonlybecarriedoutby aqualifiedelectrician.
• Immediatelyswitchoffthesawinthe caseof:
-Excessivesparkingofthebrushes -Malfunctionofthemainplug,socket ordamagedcables -Brokenswitch -Smokeorsmellcausedbyscorched insulation
•WARNING-Toreducetheriskofelectrocution, keepallconnectionsdry.Donottouchtheplugwithwethands.Ensurethatwatercannotrunbackalongthecablefromthemachineandintotheplugsocket.
Thecontentsoftheboxshouldincludethefollowing:• VersatilePowerPro900WBridgeSaw• 200mmDiamondBlade• Wrenches• Operatinghandle• Steelshelf• 2RearWheelattachments• WaterPumpandTray• Owner’sSafety&OperatingManual
IMPORTANTForbestresultswithyournewVitrexVersatilePowerPro900WBridgeSawallowthebladetodothework,ratherthanforcingthetilethroughthemachine.Shouldthebladestop,simplyeasethetileawayandthencontinuecuttingusingslightlylesspressure.
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04 05
Assembly&Operation OperatingInstructions
Removethesawfromitscarton,laycarefullyonits side.
Unfastenbladecarriageretainingbolt.
Pushthebladecarriagetoitsfurthestpointawayfromtheoperator.Placethetileinpositiononthecuttingtablesothatitrestsagainstthemeasuringscale and mitre guide.
Setthesizeofcutrequiredonthemeasuringscale and lock the mitre guide.Switch on the machine.
Pullthebladecarriagesteadilytowardsyou,cuttingthroughthetile.Whenthecutiscomplete,switchoffthemachine,removingthecuttilepiecesandanydebris.
Straight Cuts
Pulldownthelegsandfastenthefoursafetybracketstothemusingthearms.
Make sure the wheels are tightened.
Ensurethatthedrainplugisinposition,thenfillthewatertrayuntilthepumpisalmostsub-merged.(approx.10litres).Checkwaterlevelregularlyandtopupasnecessary.
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PowerPro900WBridgeSaw
06 07
Placethetileinpositiononthecuttingtablesothat it rests against the measuring scale and the mitre guide.
Tiltthebridgetothedesiredangle(upto45O) and re-tighten.
Loosen the winged screw on the mitre guide and settheangleofcutrequired.
Placethetileinpositiononthecuttingtablesothat it rests against the measuring scale and mitre guide.
Pullthebladecarriagesteadilytowardsyou,cuttingthroughthetile.Whenthecutiscomplete,switchoffthemachine,removingthecuttilepiecesandanydebris.
Switchonthemachine.Pullthebladecarriagesteadilytowardsyou,cuttingthroughthetile.Whenthecutiscomplete,switchoffthemachine,removingthecuttilepiecesandanydebris.
Loosenthetwoknobsateitherendofthebridge Press the hose connector to release the water tubes.
Angular Cuts
Mitre Cuts BladeReplacement
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06 07
Remove the two cover retaining screws and take offthebladeguard.
Thebridgesawcomeswithhandlesforeaseofmoving the machine.
Whilstholdingtheshaftwiththespannerwrench,turnthebladeretainingnutclockwisetoreleaseusing the hex wrench.
Ensurethatthenewbladeiscorrectlyseatedagainsttheshaftandthatthedirectionalarrowmatchesthatonthebladeguard.Replacetheflangeandnut,takingcarenottoovertighten.
Rotatebladetoensurecorrectalignment.
Replacethebladeguardandwatertubes.
Fortransportationthesawbetweenjobs,wheelscanbemountedatthetopofthefoldedlegs,justbelowtheangledstabilisingbracket.Thesawcannowbemovedbyliftingthehandleattheoppositeendofthemachine.
Note:Pleasecleanthepumpimmediatelyafteryoustopuse.Otherwisethefilterfoamandtheimpellercouldbestuckbythedrydebris.Soyoumustreplacethefilterfoamorthepump.
1. Cleanthepump Tocleanthepump,removetheintakeCover,and thentakeoutofthefilterfoamandimpellercover. Useasmallbrushorstreamofwatertoremoveany debrisonthefoamandtheimpeller.
2. Replacethefilterfoam Toreplacethefilterfoam,removetheintakecover, thentakeoutofthefilterfoamandputintoa new one.
Tworeplacementfilterpadssuppliedwithmachine.
Moving the Bridge Saw
Transportation
PumpMaintenance
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PowerPro900WBridgeSaw
Everest Road Lytham St Annes Lancashire FY8 3AZ Tel: +44 (0) 1253 789180 Fax: +44 (0) 1253 789182 www.vitrex.co.uk
Maintenance•Alwayscheckthebladebeforeusefor cracksorsignsofdamage.
•Ensurethatthereservoirisfilleduptothe recommendedlevel.Donotoverfillor allow it to run dry.
•Alwayscleanthemachineafteruse,after firstensuringthatitisdisconnectedfrom the mains.
•Rinseoutreservoirthoroughlytoremove allsludgeandwipedownoutsideof machineusingaclothorsponge.
•Whennotinuse,storetheelectricalcable andplugunderthemachineinthespace provided.
•Nootherservicingisrequiredinnormal use.Noattemptshouldbemadetorepair orreplaceinternalcomponentsasthiswill invalidateanyclaimwhilsttheproductis under guarantee.
Consumer Advice•Donotdisposeofelectricalproductswith your normal household waste. •Alwaysuserecyclingfacilitieswheneverpossible.
•AdditionalrecyclinginformationcanbefoundthroughyourlocalAuthorityor Retailer.
Q.E.P.CoUKLtdiscommittedtoacontinuingprogramofproductimprovement.Consequently,pleasebeadvisedthatspecifications,performance,appearance,anddimensionsofQEP/Vitrexproductsaresubjecttochangewithoutnotice.Formoreup-to-dateinformationaboutourrangeofproducts,pleasecontactourCustomerServiceOfficeon+44(0)1253789180oryourlocaldistributor.
•Forfurtherinformationoradvice, pleasecalltheVitrexTechnicalHelplineon +44 (0) 1253789180.
Thiselectrictilecutterhasbeenmanufacturedtoahighqualitystandard.Itisguaranteedagainstfaultymaterialsandworkmanshipfor12monthsfromthedateofpurchase.Anyclaimmustbeaccompaniedbyavalidtillreceiptasproofofpurchase.Afaultymachinewilleitherberepairedorreplacedfreeofcharge.Ifadirectreplacementisnotavailable,analternativetothe
sameorgreatervalue/specificationwillbeoffered.Thisguaranteedoesnotcovermachinedefectscausedbyorresultingfrom:
a)Misuse,abuseorneglect,b)Trade,Professionalorhireuse,c)Repairsattemptedbyanyoneotherthanourauthorisedrepairagent,d)Ingressofforeignobjects,substancesoraccident
Intheunlikelyeventofafaultoccurring,contactshouldbemadethroughtheVitrexTechnicalHelpline+44(0)1253789180TheaboveguaranteeisonlyvalidwithintheUKanddoesnotaffectyourstatutoryrights.
TheguarantorisQ.E.P.Co.UKLtd.,EverestRoad,LythamSt.Annes,Lancashire,FY83AZ(RegisteredNo.04988177England).