hitlin e glass fiber thermal insulation (v 12082010)
DESCRIPTION
Path Breaking Thermal Insulation TechnologyTRANSCRIPT
Focus on Focus on InvisibleInvisible Losses Losses
ManufacturerSe Woon T&S Co., Ltd11‐9, Mangjung‐dong, Youngcheon‐si, Kyung‐Buk, Republic of Korea
Sole Distributor in IndiaDynaweld Engineering Company Private LimitedApproved IBR Contractors (Special Class)72/427, Vijaynagar, Naranpura, Ahmedabad – 380013Tel: +91‐79‐2743 6896, Fax: +91‐79‐2662 0549, Email: [email protected]: +91‐94262 13341, +91‐94262 80763
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Introduction• Dynaweld Engineering Company Private Limited
• Promoted and Managed by Highly Qualified Professionals.
• Approved IBR* Contractor (Special Class^) since 1984.
Design, Drawing, Fabrication & Erection of Pipelines, Erection of High Pressure Water Tube Boilers & HRSGs, Maintenance of Boilers including Tube Profiling & Tube Bending, Replacement of Bed Coil, Steam Distribution System Optimization, Shutdown Jobs as per IBR
Contractors for Equipment Erection, Industrial Painting, Quality Non IBR Process Pipelines.
Clientele includes major Organizations across industries segments including MNCs, All leading Boiler Manufacturers, LSTK Contractors and OEMs.
Sole Distributor of HITLINTM E Glass Fiber Thermal Insulation Products (Manufactured by SeWoon T&S Co., Ltd, Korea - Patent Holders of the Product) for India since 2009.
*IBR – Indian Boiler Regulations Act, which regulates activities related to Boiler, Steam Pipelines etc^Special Class – Contractors under this class can carryout jobs for Boilers & Steam lines up to 125 Bar Working Pressure
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Current Practices in Thermal Insulation• Most basic and most vital energy saving option. However, more often one of the
most neglected area in the Industries. • Conventionally Mineral Wool & Rock Wool (Lightly Resin Bonded Mattresses - LRB
and sometimes Preformed Sections) are most commonly used Thermal Insulation Materials in the Industries. Perlite and Calcium Silicate are also sparingly used in the industries. Typically once installation is done, actual performance of the thermal insulation usually remains untested against the designed parameters at regular intervals. Probably, less attention is due to invisible nature of the heat losses and its quantification remains unknown due to variation of the parameters.Mineral Wool/Rock Wool (LRB) typically loses its thermal properties sooner than later as it uses Organic Binders ( Decomposition due to heat up/moisture) and hence results in substantially higher heat losses than designed heat losses. Other issues with LRB are largely well known among the users.Perlite/ Calcium Silicate has substantially higher Thermal Conductivities requiring much higher thicknesses apart from breakable nature of the material.
• Need of Improved Thermal Insulation to overcome the Performance & Operational Issues posed by the Conventional Insulation
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Energy Prices Trend
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1945 1950 1955 1960 1965 1970 1975 1980 1985 1990 1995 2000 2005 2010
Year
Ave
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US$
/BB
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US$/BBL Crude Price
Future ???
Fact • Energy Prices has substantially gone up over the last decade ….• Expected to rise further over the next decade as 2.3 Billion people of India and China are
joining the rest of world in terms of modern Life Style…
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Unimaginable Invisible Heat LossesEnergy Loss from the Insulation as per BEE (Bureau of Energy Efficiency)
Simplified Calculation of Heat Loss [ for surface Temp below 200 0C ] as per BEE – Chapter 5 Insulation and Refractory, Para 5.5 - Page no - 126S = [ 10 + ( Ts - Ta ) / 20 ] x [ Ts - Ta ]S = Surface heat loss in Kcal / Hr * M2 ,Ts = Hot surface temp in 0C, Ta = Ambient temp in 0C, Total Heat Loss = S X A [ Surface area in M2 ]. Thermal Conductivity of Insulation Material, Wind Speed has not been considered. However, Lower the Thermal Conductivity of the material, Lower the heat losses, Higher the wind speed, higher the Heat Losses.
Heat Losses for Just 5 0C Surface Temp difference on Insulation for 4” Steam Line (Steam at 180 0C)Ambient Temp - 35 0C, Boiler Efficiency – 85%, Thermal Insulation – 75 mm LRB, Wind Speed – 0, Hours/Year – 7,920GCV of Fuel – Lignite 3,100 Kcal/Kg, Imported Coal – 5,500 Kcal/Kg, Furnace Oil – 9,500 Kcal/Ltr
Design ActualTs = Hot surface temp in 0C 45 50S = Surface heat loss (Kcal / Hr * M2 ) 105 161Heat Loss Per Year (Kcal/Meter of Pipe Length) 6,90,000 10,60,000Excess Heat Loss Per Year (Kcal/Meter of Pipe Length) 3,70,000Fuel Losses per year in Kg/Meter of Pipeline Length Lignite 140
Imported Coal 80Furnace Oil 50
Additional Savings for Controlled Temperature Environment 3,025 Kcal Energy Loss = 1 TR incremental Load on Chilling/ 1.2 TR incremental Load on Cooling Tower
~ 475 Kg Steam Loss/ Meter/Year
120 TR of Less AC Load per Meter of Pipeline per Year for Controlled
Environment
+Higher Surface TemperatureHigher Surface Area Higher Thermal Conductivity
=Higher Heat Losses
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Unimaginable Invisible Heat Losses
InVisible Heat Losses = Real Money LossesReduction in Fluid Temperature between Generation and Consumption end
Boiler (Superheated Steam at 500 0C)
Turbine (Superheated Steam with just 1 0C drop)
Energy Loss 0.6 Kcal/Kg per 1 0C drop for Steam at 500 0C
~ 160 MT of Lignite or 60 MT of Natural Gas per Year (80 TPH Steam)
Boiler (Steam at 200 0C)
To Steam Distribution Line
Energy Loss (except Latent Heat)0.3 Kcal/Kg per 1 0C drop for Steam at 200 0C
Higher Condensation | Additional Energy Loss (Latent Heat)
Latent Heat is more than 90% of Total Energy in drain steam. Even after condensate recovery, Latent heat is gone.
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Heat Loss in US$/Meter/Year for 5 0C difference in Surface Temperature (Difference in Design vs. Actual Surface Temperature)
Impact of Energy Prices on Heat Losses
Just because of increase in Fuel Prices, Value of Energy Losses per year have Tripled in last 10 Years (1999 - 2009) even if the Insulation Performance remained same.
Designed Heat Losses as a Base Line
Annual Heat Losses for 1 Meter of 4” Pipe Size with 150 mm Conventional Insulation Thickness
Increase in Fuel Cost due to Increase in Fuel Prices for 5 0C Increase in Surface TemperatureIncrease Fuel Consumption due to 5 0C increase in Insulation Surface Temperature
Just Decade
Moving Average for Heat Losses for 5 0C Increase in Surface Temperature
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Innovations in Energy Conservation
Major Innovations for Electrical Side… Significantly Reduced Power Consumption…
Edison Lamp (1879)
Tungsten Filament Lamp(1907)
Fluorescent Lamp (Tube Light)(1937)
Sodium Lamp (High Pressure) (1966)
Compact Fluorescent Lamp (CFL)(1990)
Light Emitting Diodes (LED)(2005)
Organic Light Emitting Diodes (OLED)(2015 ???)
1840, Mineral Wool (Wales, UK)
1897, Rock Wool (Indiana, US)1950, Calcium Silicate (with Asbestos Fibers)
1972, Calcium Silicate (without Asbestos Fibers)
1955, Perlite
2001, E Glass Fiber (HITLIN)
1965, Pyrogenic Silica (Microtherm)
Historically not much Innovations on Thermal Side…. Although for Huge Invisible Losses….
Electrical Side - Illumination
Thermal Insulation SideStill Contributes > 90% Installations
Banned due to Health & Safety Reasons
Not widely used, sparingly used in few Applications
Offers Lowest Life Cycle Cost & Operational Benefits
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HITLINTM E Glass Fiber Thermal Insulation
HITLINTM is an abbreviation for High Temperature Layered Insulation.
HITLINTM Industrial Insulation is high-density E-Glass product born of a revolutionary new manufacturing process that combines a specially processed E-Glass needle mat and inorganic binder to produce a solid high performance, low thermal conductivity, completely Non-Combustible and Unbreakable Thermal insulation. HITLINTM is made by Rolling Process (No Molding).
HITLINTM is a Patented Product Manufactured by M/s Se Woon T&S Co., Ltd, South Korea. HITLINTM is available in various forms like Pipe Cover, Elbow Cover, F-Board, R-Board and Felt. HITLINTM variants includes HG (w/o AlGC film) and HGA (with ALGC film).
Patent already registered in South Korea, Japan, China, Taiwan & Thailand.Patent Application is pending in USA, England, France, Germany, Belgium, Italy, The Netherlands, Norway, Russia, Spain, Sweden, Swiss, Ukraine, Bahrain, Kuwait, Qatar, Saudi Arabia, The United Arab Emirates.
Certifications from Lloyds Register, DNV, BV, ABS, KTR, Komeri regarding Product Quality, Quality Parameters, Quality System, Design Assessment, Occupational Health & Safety Management System OHSAS etcProduct has been widely used as a preferred Thermal Insulation in many Heavy Industries like Refinery, Petrochemicals, Power Plants, Shipbuilding since 2001
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Chemical Composition
SiO2 50~55 Glass’s main component
Related thermal resistanceAl2O3 14~16B2O3 7.3 Glass’s accessory component
Related processing improvementMgO 3.3CaO 16.7Na2O
Decline alkali component, thermal resistance
K2OFe2O3
F2
1.7
ClassificationClassification EffectsEffectsTypeType
- Resistant to Alkali & Acids
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Product Range
110~160 ±10%
1 Meter wide x 5 – 40 Meter
Length-HITLIN
FELT
180±10%1 Meter x 1 Meter-
HITLINBoard (HGA)
200±10%-20 – 1,100 mmHITLIN
Elbow Cover (HG | HGA)
200±10%1 Meter20 – 1,100 mmHITLIN
PIPE Cover (HG | HGA)
ClassificationClassification ThicknessThickness ApplicationsApplicationsDiameter Diameter LengthLength Density (Kg/m3)Density (Kg/m3)
20 mm Onwards
20 mm Onwards
20 mm Onwards
12 mm 25 mm 40 mm
HGA variant – with Aluminum Glass Coated Film
110~160 ±10%
1 Meter wide x 5 – 40 Meter
Length-
180±10%1 Meter x 1 Meter
-
200±10%-20 – 1,100 mm
200±10%1 Meter20 – 1,100 mmSteam/Thermic Fluid Pipelines, Valve, Flanges
Elbows
Flat Surfaces, Round Surfaces
HG variant – without Film
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Manufacturing Process
X 750 (by Electron Microscope)
Binder Spray
High Speed Rotation Spinner
Air Jets
Air Induction
Spinning
Binding &Twisting
Winding
X 750 (by Electron Microscope)
Glass Wool | Mineral WoolGlass Wool | Mineral Wool E Glass Fiber Glass FilamentE Glass Fiber Glass Filament
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Manufacturing Process
Needle Punching
E-Glass fiber needle mat
Continuous E-Glass Large Micron FibersNo “Fiberglas®” Product is Comparable
Manufacturing Process (Patent Pending)
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Dry with Microwave M/CRolling with inorganic binder
Manufacturing Process
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Manufacturing Process
RollingRolling
DryingDrying
ALGCALGC
Center CuttingCenter Cutting
Side CuttingSide Cutting
PackingPacking
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Energy Savings
HITLINTM
Low Thermal Conductivity across Temperature Range. Consistent Performance for Long Life Span
HITLINTM
Higher Energy Efficiency -Less Green House Gas Emissions
0.030
0.050
0.070
0.090
0.110
50 100 150 200 250 300
Mean Temperature C
Ther
mal
Con
duct
ivity
W/m
.KHITLIN E Glass Fiber
Different Make LRB | Rock Wool Mineral Wool
Calcium Silicate
Perlite
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Structural Design Savings
HITLINTM E Glass Fiber Thermal InsulationNew Project -HITLINTM
Reduction in Rack Space + Lighter Rack Design
Retrofitting -HITLINTM
Can have additional lines in existing Rack
Reduction
Additional Pipes
Conventional InsulationHigher Thickness requires more Rack Space + Heavy Rack Design
~ 30-40% Savings in Pipe Racks with HITLINTM Insulation~ 30-40% Savings in Pipe Racks with HITLINTM Insulation
Conventional Thermal Insulation
ThinInsulation
ThickInsulation
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Consistent Performance
Thinning at Top
Sagging at Bottom
Organic Binder is gone, Just Physical Structure remains with substantially reduced effectiveness
Design Temp : Ambient + 15 0CActual Temp : Ambient + 20~30 0C
in just 1-2 Yrs
Heat Loss due to Air Circulation, Which is not even possible to measure
Conventional Insulation
Standard 1 Meter Pipe Cover Length
400 mm 400 mm 100 mm100 mm
SS 304 Straps
HITLINTM
Design Temp : Ambient + 5~15 0CActual Temp : As per Design +/- 1 0C even
after 8-10 Yrs of Installation
No Organic Binders, Mechanical Needle Punching
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Long Useful Life
HITLINNo Sagging. No Thinning at Top, No uneven thicknesses. Dimensional Stability for long life span of 20 Years
HITLINCan withstand Physical Load. Virtually Unbreakable.
HITLINWithstand Heavy Vibration Conditions
400 mm 400 mm 100 mm100 mm
SS 304 Straps
Thinning at Top
Sagging at Bottom
Conventional Insulation HITLINTM
Cracks with Perlite & Calcium Silicate
Uniform Thickness
Uniform Thickness
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Installation & ReusabilityStandard 1 Meter Pipe Cover Length
400 mm 400 mm 100 mm100 mm
SS 304 Straps
HITLINTM
Easy to Install & Uninstall
HITLINTM
Completely Reusable. Life Span of Over 20 yrs
HITLINTM
Easy to Re-Open and install again during Maintenance. Reduced Turn Around Time.
HITLINTM
Easy to work upon. Accommodates sagging of Pipe, Welding Joints, Pipe Size tolerances with out difficulties.
HITLINTM
Skin Friendly to Installation Workers
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Other Properties
HITLINTM
Excellent Acoustic Properties. Suitable for even Turbine -Acoustic as well as Thermal Insulation
Neutral
HITLINTM
pH neutral, Low Leaching Problems hence Low Corrosion under Insulation
HITLINTM HITLINTM
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Unit : kg/㎥
Linear Shrinkage at 650℃
Other PropertiesOther Properties
* Remark. Properties of other products can be slightly changed b* Remark. Properties of other products can be slightly changed by manufacturing company.y manufacturing company.
(±10%)
Unit : %
HITLINTM HITLINTM
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Life Cycle Cost of Ownership
Initial InvestmentInitial Investment
Energy Losses over Entire Life Span
Energy Losses over Entire Life Span
Not Just Financial Savings…. Conservation of Environment and Precious Energy as well.
=
Conventional Insulation
HITLINTM E Glass Fiber
Low
High
Maintenance – HighHeat Loss – Very HighReplacement - High
Maintenance – NegligibleHeat Loss – Very LowReplacement - Not Required
Very High
Low
Just 5 -10 % of Total Life Cycle Cost
Just 5 -10 % of Total Life Cycle Cost
Energy Losses Contribute 90-95 % of Total Life Cycle
Cost
Energy Losses Contribute 90-95 % of Total Life Cycle
Cost
+
+ =
=+
Total Life Cycle
cost of Ownership over 20 Yrs
Important to have insulation….. but more important to have Effective Insulation.
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Product Features SummaryLow Thermal Conductivity across Temperature Range; Higher Energy Efficiency; Less Green House Gas emissions
Energy Savings
Safety No Hazardous Organic Chemical Binders; Non-Combustible; Significantly Less Dust
Easy to Install & Uninstall; Entirely Reusable after Maintenance; Reduced Turnaround Schedules.
Easy to Install & Reusable
No “controlled decomposition" (gassing off) upon initial heat-up or during the lifetime of insulation
ConsistentPerformance
pH Neutral: 7.6 pH Low Chloride Content
Chemistry
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Product Features Summary
Stable Process Parameters
Designed Performance for Years – Stable Process Parameters, Better Utilization of Utility Equipments and End Equipments
Less Pipe-Rack Space Required, Lighter Pipe-Rack Design
Design Savings
Best Dimensional Stability; virtually unbreakable and withstands physical actions without breakage
DimensionalStability
Suitable for -20 0C to 750 0C Temperature RangeHigh Temp. Applications
Life Span of over 20 Years; No Sagging; Maintains aesthetics of your state of the art plant; Suitable for high Vibration Conditions; Excellent Acoustics
Other
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CertificationsCertifications
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Test Reports
KTR(Korea Testing &
Research Institute)
1Thermal Conductivity
(W/m.K, Ave. Temp. 20±5 0C) ASTM C518:20020.031
2Thermal Conductivity
(W/m.K, Ave.Temp. 50±5 0C) ASTM C518:20020.031
3Thermal Conductivity
(W/m.K, Ave.Temp. 70±5 0C) KS L 9016:20050.032
4 Density (Kg/m3) KS L 9102:2003 199
5 Linear Contraction rate (650 0C) ASTM C356:2003 0.5 %
6 Cl- ASTM C871:1995Acceptable ASTM
C795
7 pH 7.6
8Compressive Strength (Kpa) (at 5 % variation)
ASTM165:2005196
9 Water Vapor Sorption (%) ASTM C1104 :2000 2.1
10 UV/VIS(200~800nm) % - HG TypeUV/VIS(200~800nm) % - HGA Type
0
Issuing AuthorityIssuing Authority No.No. DescriptionDescription Test ResultTest Result
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Test Reports
KIMM(Korea Institute of
Machinery & Materials)
13 Non-Combustibility on HITLIN Felt Acceptable
Non-Combustibility
14Non-Combustibility on HITLIN Pipe
CoverAcceptable
FILK (Fire Insurers Lab.of Korea)
15Non-Combustibility
Class 1Acceptable
KTR 16 Gas Toxicity Test Acceptable
KRRI (Korea Railroad Reach Institute)
17 Oxygen Concentration ISO 4589-2 Over 90
BREBuilding Research
Establishment
18Surface spread of flame test
to BS 476 on HITLIN FeltClass 1
19Determination of weighted
summationof toxic fume R on HITLIN Felt
AcceptableR = 0.089
20 Fire propagation test to BS 476 No Hazard
11Water Repellency (%)
KS L 9101:199999.7
KTL- Korea Testing Laboratory 12 Specific Heat (J/gk) 100 0C 1.10
KICM - Korea Institute of Construction
Materials
DescriptionDescription Test ResultTest Result RemarksRemarksIssuing AuthorityIssuing Authority No.No.
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Test Reports
Inter scienceCommunications
Ltd.23
BS 6853:1999 Appendix D, Clause D8.4 Code of Practice
For Fire PrecautionsNo Hazard
Non-
CombustibilityABS
(American Bureau ofSipping)
24 Non-Combustible MaterialAmericanBureau ofSipping
BV(Bureau Veritas) 25
Non-Combustible MaterialQuality system approval
Bureau Veritas
DNV(Det Norske Veritas) 26
Non-Combustible Material(Pipe & E/R equipment
including acoustic insulation)
DetNorske Veritas
LR(Lloyd's Register) 27
E-Glass fiber basenon-combustible
thermal insulating material
Lloyd's Register
Operating Temp.Non
-Combustibility
CHONNAM NATIONALUNIVERSITY
(ENGINEERINGINSTITUTE)
28 Sound Absorption1000 Hz = 0.802000 Hz = 0.774000 Hz = 0.75
Govmark21 Smoke Density test on HITLIN Felt
(ASTM E 662) None
22 Radiant Panel ASTM E 162 None
No.No. DescriptionDescription Test ResultTest Result RemarksRemarksIssuing AuthorityIssuing Authority
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Major Installations
KDHC PartKDHC Part
- Hwasung CHPG- Sangam Brench- Heat accumulator
- Hwasung CHPG- Sangam Brench- Heat accumulator
Power Plant PartPower Plant Part- Boryeong Thermal Power #7,8- Youngheung Thermal Power #3,4 - Taean Thermal Power #7,8 - Incheon Complex Thermal Power #2- Jeju internal-Combustion#2- KEPCO Lebanon S.A.R.L
(ZAHRANI Power plant)- Gori Nuclear power plant- SIEMENS
(Incheon Complex Thermal Power)
- Boryeong Thermal Power #7,8- Youngheung Thermal Power #3,4 - Taean Thermal Power #7,8 - Incheon Complex Thermal Power #2- Jeju internal-Combustion#2- KEPCO Lebanon S.A.R.L
(ZAHRANI Power plant)- Gori Nuclear power plant- SIEMENS
(Incheon Complex Thermal Power)
Petrochemical PartPetrochemical Part
-LG Petrochemical Co.,Ltd. (BPA Project)-Korea Kumho Petrochemical Co.,Ltd(BPA Project)
-LG Petrochemical Co.,Ltd. (BPA Project)-Korea Kumho Petrochemical Co.,Ltd(BPA Project)
Oil refining PartOil refining Part
-GS Caltex(No.2, No.3 HOU Project)-SK Energy (NEW FCC Project)
-GS Caltex(No.2, No.3 HOU Project)-SK Energy (NEW FCC Project)
Shipbuilding PartShipbuilding Part
- DSME- SHI- DSME- SHI
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Major Performance List - Global Major Performance List - Global
1 KDHC(Korea District Heating Corp.) Sangam CES 2004
2 LG Petrochemical Co.,Ltd LG BPA P.J.T 2004
3 SIEMENS Incheon Complex Thermal 2004
4 LG Petrochemical Co.,Ltd M2 P.J.T 2005
5 GS Caltex #2 HOU P.J.T 2006
6 Doosan Heavy Industries & Construction Taean #7,8 2006
7 KDHC Hwasung CHPG P.J.T 2007
8 LG Petrochemical Co.,Ltd YM3 – MMA P.J.T 2007
No.No. CustomerCustomer ProjectProject Period (Year)Period (Year)
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9 Taekwang Industrial Co.,Ltd Establishment more pipe 2007
10 SIEMENS Bugok P.J.T 2007
11 LG Petrochemical Co.,Ltd CCR P.J.T 2007
12 SK Energy NFCC P.J.T 2007
13 KOMIPO(Korea Midland Power Co.,Ltd)
Boryeong thermal #7,8 2007
14 KUMHO P&B #2 BPA P.J.T 2008
15 LG Petrochemical Co.,Ltd LG #2 BPA P.J.T 2008
16 KOMIPO Jeju internal-Combustion #2 2008
KOMIPO Incheon Complex #2 2008
No.No. CustomerCustomer ProjectProject Period (Year)Period (Year)
17
Major Performance List - Global Major Performance List - Global
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Installations - IndiaInstallations - India
1 Nirma Limited Pharmaceutical 4,575 Meter
2 GNFC Ltd CNA III Project (500 0C, 90 Bar, 8”/12”) 600 Meter*
3 Indian Rayon Limited CPP (HP Steam 500 0C, 90 Bar, 6”/8”) (from Boiler to Steam Turbine)
160 Meter*
4 Makson Pharmaceuticals Pharmaceutical 1,100 Meter*
5 Ashapura Volclay Limited 650 Meter*
6
Mineral Processing
7
No.No. CustomerCustomer ProjectProject DetailsDetails
* Under Implementation
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Reduced PipeRack
Reduced PipeRack
EnergySavingEnergySavingPractical
Space use
Practical Space
use
Installation AdvantagesInstallation Advantages
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Oil refining
GS CaltexNo.#2 HOU
Practical space use Reduce Pipe Rack
SK EnergyNew FCC
Reducing Heat Loss
Energy saving
Petrochemical
LG No.#1,2 BPAKumho No.#2 BPA
Increased Pipe efficiency,
BPA capacity
Increased Pipe efficiency due to reduction of TH’K
Power Plant
BoryeongYoungheung
Reduced weight, Reuse after Maintainace
Practical space use
KDHCHwasung BrenchSangam Brench
Reinforce hot water temp.
Save fuel
Marine DSMESHI
Limited spaceutilization
Save fuel due to reduction of weight
ClassificationClassification PurposePurpose EffectEffect
Installation PurposeInstallation Purpose
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SK Energy HS steam line(size : 28” * 200T)
InstallationInstallation
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Calcium SilicateHITLINTM
InstallationInstallation
Bo-ryung thermal power generation HRSG Line
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Is Broken, Missing or Water-Logged Sagged Insulation Evident in Your Facility ?
InstallationInstallation
HITLINTM Mineralwool | GlasswoolRockwool
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SK Energy HS steam line(size : 28” * 200T)
InstallationInstallation
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Calcium SilicateHITLIN
InstallationInstallation
Hyosung Co., Ltd. – Insulation replacement in Ulsan plant
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LG Petrochemical Co., Ltd. BPA
InstallationInstallation
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Korea Midland Power Co., Ltd. Tae-an #7 & #8
InstallationInstallation
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GS Caltex Storage Tank in Yeosu, KoreaHITLIN Board quantity installed : 47,067 ㎡ (941 ㎥)
(Size : F-Board 20 mm of thick)
InstallationInstallation
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Refinery Fuel Oil Tank(Size: 26’ Diameter x 32’ Tall)
InstallationInstallation
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HITLIN R-BOARD PERLITE R-BOARDLGPC M2- PROJECT , ITEM NO. A-DA107 (SIZE : ø 2,500 × 16,400)기준
INSULATION FOR EQUIPMENT
1000mm
1000
mm
EQUIPMENT
300mm
600m
m
EQUIPMENT
실리콘
188 Pieces188 Pieces ((25%25%)) 756 Pieces756 Pieces (100%)(100%)
InstallationInstallation
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Fig. IH01 Typical Details for Piping Insulation
New FCC/BDO PJTPIPE INSULATION DETAILTypical Detail for Insulated Stub-in or Tee and insulated elbow
HITLINTM Installation Specifications (Pipe Cover)HITLINTM Installation Specifications (Pipe Cover)
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Fig. IH05 Vertical Vessel Insulation Insulation Detail – Storage Tanks for Hot Service
A : Tank ShellB : InsulationC: Insulation anchor pins 305mm (12") on centerD : Stagger vertical insulation joints and butt tightlyE : Insulation Jacket SupportF : Corrugated jacket sheetG : 4mm x 16mm stainless steel sheet metal screws.
150mm(6") centers (maximum), at every vertical lap.H : 75mm(3") circumferential lapI : Band loops,space : approximately 2500mmJ : Vertical lap (100mm)K : 6.4 mm (1/4") x 38mm(1-1/2")lay bar 3.6m (12'-0")
long(maximum) Type 304 stainless steel.Use only on tanks above 6m (20'-0")
Every 12m (40')Space Approximately30m (100' and over)
45℃824 to 30m (80' to 100')60℃618 to 24m (60' to 80')90℃412 to 18m (40' to 60')120℃36 to 12m (20'to 40')
Circumferential SpacingNumber of BarsTank Diameter
L : Stainless steel straps and seals installed at every circumferential seam of metal jacket and insulationand not over 610mm (24") on center. When hard block is used or when temperatures exceed 204 ℃,use expander type springs.
M : Bandloop (50mm)N : 19mm wide x 0.5mm thicknessO : stainless steel secrwP : S Clip (75mm)Q : "S" clips (see detail) space approximately 450mm (18")
apart-minimum of 2 per shee Use 19mm x 0.5 mm strapping.R : 300mm (12") centers. By equipment vendorS : Insulation rod bar 3.6m (12'-0") long(maximum) carbon steel.
Use only on tanks above 3.6m diameter.Insulation rod bar shall be installed as followed.
Space Approximately every 24m32m over120℃317 to 32m 180℃29 to 16m
3.6 to 8m Circumferential
SpacingNumber of BarsTank Diameter
HITLINTM Installation Specifications (Equipments) HITLINTM Installation Specifications (Equipments)
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Korea Midland Power Co., Ltd. Boryeong #7 & #8 (May 2007 ~ March 2008)
HITLIN Pipe cover quantity installed : 8,623 m (992 M3)HITLIN Board quantity installed : 2,515 M2 (202 M3)
Major Performances – Power PlantMajor Performances – Power Plant
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SK Energy NEW FCC Project in Ulsan, Korea(2006~2008)HITLIN Pipe cover quantity installed : 341,072 m (10,451 M3)
HITLIN Board quantity installed : 61,867 M2 (4,736 M3)
Major Performances – Oil RefineryMajor Performances – Oil Refinery
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GS Caltex No.2 HOU Project in Yeosu, Korea(2005~2007)HITLIN Pipe cover quantity installed : 302,140 m (6,802 M3)
HITLIN Board quantity installed : 96,108 M2 (3,222 M3)
Major Performances – Oil RefineryMajor Performances – Oil Refinery
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LG BPA Project in Yeosu, Korea(2006~2007)HITLIN Pipe cover quantity installed : 45,975 m (588 M3)
HITLIN Board quantity installed : 5,281 M2 (217 M3)
Major Performances – PetrochemicalMajor Performances – Petrochemical
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Daewoo shipbuilding & Marine Engineering Co., Ltd., KoreaDALIA FPSO(drill ship) : HITLIN applied to all area
LNG ship : HITLIN applied to steam lineAll types of ship : HITLIN applied to exhaust gas pipe
Major Performances – ShipbuildingMajor Performances – Shipbuilding
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This material does not seems to be harmful to animals, plants and fishes.
Hazards IdentificationHazards Identification
A. Appearance & aromaticity : odorless white color / solid of gray colorB. Main route of exposure : inhalation, skin, eye, etc. C. Potential effect on the health
1) short period : Continuous Filament Glass Fiber is mechanical stimulus.inhalation : temporary stimulus to mouth, nose, neck, etc. skin contacts with fiber or dust : itchy or temporary stimuluseye contacts : temporary stimulusinhalation : stimulus to stomach.
2) long period : Not effect on human body.D. Respiratory disease or skin disease patients from mechanical
stimulus would be worse and more dangerous
MSDSMSDS
Effect on the environmentEffect on the environment
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Effect on human bodyEffect on human body
I o oRadon & derivative
(human 1, animal 1 :asbestos has been appointed its section in advance.)
Sufficient Evidence
IIB - - Glass Wool, Rock Wool, Ceramic Fiber
Limited Evidence, but sufficient evidence for animal
III - - Continuous filament glass fiber
Inadequate Evidence
IV - - N/A Inadequate Evidence
Classifi-cation
Classifi-cation
Carcinogen valuation
Carcinogen valuation ContentsContents ResultResult
HumanHuman AnimalAnimal
- Classification of IARC - Classification of IARC
According to contents designated by IARC(Edition Apr.2008), America insulation industry society reported Continuous filament glass fiber have
inadequate evidence to cause cancer to human body.
MSDSMSDS
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Exposure routeExposure route
InhalationDetermined by fineness.SATANTON hypothesis : - Fineness (Filament Dia.)- continuous filament glass fiber > wools > asbestos- continuous filament fiber glass : impossible inhalation- wools : impossible inhalation- asbestos : possible inhalation
Eye contact
Temporary stimulus
Skin contact
Temporary stimulus
MSDSMSDS
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Classification of IARCClassification of IARC Solubility in bodySolubility in bodyDust inhalationDust inhalation
NOT carcinogenic (III grade)
Because diameter offilament is 3 to
10 times bigger than3 ㎛. No possibility
of inhalation
High solubility in human
body - elimination
So far according to the result of study, there is no effect on human body, if workers wear appropriate equipment
(masks, gloves, etc.)
MSDSMSDS
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Toxicological InformationToxicological Information
Carcinogen : Indicated carcinogen valuation according to below organization
Continuous filament glass fiber
NO NO NO NO
Bind NO NO NO NO
IngredientIngredientACGIH
(American Conference of Governmental
Industrial Hygienists)
ACGIH(American Conference
of Governmental Industrial Hygienists)
IARC(International Agency
for Researchon Cancer)
IARC(International Agency
for Researchon Cancer)
NTP(U.S. National
Toxicology Program)
NTP(U.S. National
Toxicology Program)
OSHA(Occupational Safety
and Health Administration)
OSHA(Occupational Safety
and Health Administration)
Continuous filament glass fiber
NO NO NO
Bind NO NO
IngredientIngredient LD50 MouthLD50 Mouth LD50 SkinLD50 Skin LC50 InhalationLC50 Inhalation
NO
MSDSMSDS
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Disposal ConsiderationsDisposal Considerations
Transportation InformationTransportation Information
RCRA Hazardous Class : No Hazard
Shipping Manual of dangerous productsFreight ManualII Classification
Sea Pollution MaterialEPA Dangerous ProductsCapacity Limit : AircraftNon-bulk Packaging
RQSpecific StandardBulk PackagingDesired Label
Packaging ExceptionID No.
Packing Group
No
Hazardous Class or Classification
No
DOT Vessel : No classification assigned
MSDSMSDS
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Aircraft : NoAircraft : No
Specific Standard : No
Proper Vessel : No classification assignedTDG Hazardous Classification : (1st) : No (2nd) : NoIMO Classification : No ICAO/IATA classification : NoID No. : No Packing Group : NoDesired Temp. : No Emergency Temp. : NoSchedule X II Capacity Limit : NoReportable Quantity for Shipping (USA) : No
IATA Packing Guide : 1) Passenger / Freight : No2) Freight : No3) Capacity Limit : No
Max. Net weight / Package : 1) Passenger / Freight : No2) Freight : No3) Capacity Limit : No
MSDSMSDS
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Regulatory InformationRegulatory Information
SARA TITLE III : Hazardous ClassificationAcute Health Hazard : Yes
Long Term Hazard : NoFire Hazard : NoPressure Hazard : NoReactivity Hazard : No
TSCA Status : Assigned contentsNSR Status : Assigned DSL
Reportable IngredientsSec.302/304 : NoneSec.313 : None
California Proposition 65 : No classification assignedClean Air Act : No classification assigned
WHMIS (Canada) : Status : No supervisionWHMIS classification : None
MSDSMSDS
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HMIS (Hazardous Materials Identification System& NFPA (Notion Environmental Policy Act) Hazardous Class
NFPA Specific Hazard : None
HMIS Personal Protection : Supplied from employer
Other InformationOther Information
Acute Health Hazard 1 1
Combustibility 0 0
Reactivity 0 0
ClassificationClassification NEPANEPAHMISHMIS
MSDSMSDS
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THINK VALUE THINK VALUE PROPOSITIONPROPOSITION
THINKTHINK
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