hitachi eh1700 rigid dump truck (haul truck) operator’s manual

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  • PRINTED IN U.S.A.

    MANUAL OPERATORS

    08/01

    PUBLICATION NO. 10185 ENG.

    EDITION 2 FROM S.N. 76591

    EH1700 350HDHITACHI

    DISTRIBUTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    ADDRESS PHONE NO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    DLR/BRCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    ADDRESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    PHONE NO . . . . . . . . . . . . .

    SERVICE PHONE NO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    MACHINE:

    SERIAL NO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    ENGINE TYPE NO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    HYDRAULIC TRANSM. TYPE/NO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    MASTER KEY SWITCH NO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    CAB KEY NO FUEL FILLER CAP KEY NO.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

  • FOREWORD 1

    KNOW THE CAPACITY AND LIMITS OF YOUR MACHINE!

    FOREWORD This Operators Manual is intended as a guide for the correct use and maintenance of the machine. The manual should always be kept in the vehicle. Carefully read the manual before starting and operating the machine or before carrying out any preventive maintenance.

    We have taken many hours in designing and producing the safest and most efficient equipment possible. All this may be wasted if you do not read the safety instructions or if you do not follow them.

    Make yourself familiar with all controls and instructions and keep this manual in the machine for handy reference. If the manual is lost, it should be replaced immediately.

    Machines rarely cause accidents, whereas people do. A safety conscious person and a well maintained machine make a safe, efficient and profitable combination.

    This manual has been adapted to cover all markets, thus it may contain information about equipment not necessarily fitted to the version of the machine you have purchased. We therefore ask you to disregard information which is not applicable to your machine.

    We are continually striving to improve our products and therefore, reserve the right to make changes and improvements to the design whenever we consider that these increase the efficiency of the product. However, this does not commit us to introduce these improvements on products which have already been delivered or are in service. We also retain the right to change data and equipment, as well as instructions for service and maintenance without prior notice.

    SAFETY REGULATIONS Every country (State) has its own safety regulations. It is the obligation of the operator to know and follow these. This also applies to local regulations covering different types of work. Should the recommendations in this manual deviate from those of your country (State), your local safety regulations should be followed.

    SAFETY ALERT SYMBOL

    This symbol, which will appear at various points in the manual and on the machine together with a warning statement, means: ”Warning, be alert! Your safety is involved!” Carefully read the message that follows. It is the obligation of the operator to make sure that all warning decals are in place on the machine and that they are readable. Accidents may otherwise occur.

    CONTENTS 3

    PRESENTATION 5

    INSTRUMENT PANEL 13

    OPERATORS CONTROLS 43

    BASIC PREVENTIVE MAINTENANCE 127

    ALPHABETICAL INDEX 207

    SPECIFICATIONS 183

    OPERATING INSTRUCTIONS 69

  • FOREWORD2

    UNAUTHORIZED MODIFICATION OF ROLLOVER PROTECTIVE STRUCTURE (ROPS)

    Never make any unauthorized modifications or alterations to the ROPS such as; welding on fire extinguisher brackets, CB antenna brackets, or fire suppression systems. Such unauthorized modifications will affect the structural limits of the ROPS and will void the certification and could result in loss of protection to the operator.

    The Rollover Protective Structures (ROPS) have been certified to meet specified test requirements according to ISO 3471 ROPS.

    Any planned modification or change must be reviewed in advance by our Engineering Department to determine if the modification or change can be made within the limits of the certifying tests.

    It is important that each person in your organization, including management, be made fully aware of these rules involving the ROPS. Whenever anyone sees a machine ROPS with unauthorized modifications or changes, both the customer and manufacturer should be notified in writing.

    OPERATION AND MAINTENANCE OF THE MACHINE EUCLID-HIT ACHI Heavy Equipment, Ltd is only responsible if: - the machine has been used in a correct manner and been maintained according

    to instructions in this Operator’s Manual and the Service Manuals. - the prescribed service and prescribed inspections have been carried out at the

    stated points in time. - the recommended lubricants according to the manual have been used. - no security seals have been broken by other than authorized persons. - all modifications and repairs have been carried out and methods been followed

    in the way prescribed by EUCLID-HIT ACHI. - only EUCLID-HIT ACHI genuine parts/accessories, or attachments which meet

    EUCLID-HIT ACHI requirements, have been used.

    Note: Any questions regarding the content of this manual should be directed to your nearest HITACHI Distributor.

    WARNING! A hauler operator must have sufficient knowledge and instruction before operating and servicing the machine. Untrained operators may cause severe injuries or even fatalities. Therefore, it is important that you read and follow the instructions in this Operator’s Manual. Never use a hauler if an Operator’s Manual is not available. Learn to understand the warning plates, symbols and operator instructions before you begin to operate the machine.

  • CONTENTS 3

    TABLE OF CONTENTS

    FOREWORD FOREWORD 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SAFETY REGULATIONS 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UNAUTHORIZED MODIFICATION OF ROLLOVER PROTECTIVE STRUCTURE (ROPS) 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OPERATION AND MAINTENANCE OF THE MACHINE 2. . . . . . . . .

    PRESENTATION PRESENTATION 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ENGINE 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . POWER TRANSMISSION 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BRAKES 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . STEERING 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CAB 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BODY 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INFORMATION AND WARNING PLATES 6 . . . . . . . . . . . . . . . . . . . . . . PRODUCT IDENTIFICATION NUMBER 10. . . . . . . . . . . . . . . . . . . . . . . MAINTENANCE AND INSPECTIONS 11. . . . . . . . . . . . . . . . . . . . . . . . .

    INSTRUMENT PANEL INSTRUMENT PANEL 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    OPERATORS CONTROLS OPERATORS CONTROLS 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    OPERATING INSTRUCTIONS GENERAL OPERATING RULES 69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OPERATOR’S QUALIFICATIONS 69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . DUTIES OF THE OPERATOR 69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A FEW SIMPLE SAFETY RULES BEFORE OPERATING 69. . . . . . . . OPERATING WITH THE MACHINE NEAR OVERHEAD WIRES OR CABLES 71. . . . . . . . . . . . . . . . . . . . . . . . . . OPERATING WITH THE MACHINE NEAR HIGH VOLTAGE OVERHEAD POWER LINES 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SIGNALLING DIAGRAM 72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROCEDURE BEFORE STARTING 73. . . . . . . . . . . . . . . . . . . . . . . . . . . Daily Walk Around Inspection 73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . RUN IN INSTRUCTIONS 74. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . STARTING ENGINE 75. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BEFORE OPERATING 79. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OPERATING THE MACHINE 80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PARKING MACHINE 104. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . STORAGE OF HITACHI RIGID HAULERS 105. . . . . . . . . . . . . . . . . . . . .

  • CONTENTS4

    OPERATING INSTRUCTION

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