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HighLight FLHigh-Power Multi-Mode Fiber Lasers with Beam ManagementThe HighLightTM FL series of industrial, multi-kilowatt fiber lasers provides a cost-effective solution for many common welding tasks. These lasers feature Coherent’s unique multi-stage back reflection immunity system which enhances reliability and lifetime, and enables safe processing of highly reflective materials, including brass, copper, and aluminum.
To maximize operational flexibility, HighLight FL products are equipped with either a Fiber-Fiber-Switch (FFS) or Fiber-Fiber-Coupler (FFC). The FFS enables rapid switching of laser output between up to four separate process fibers, thus allowing time or energy sharing amongst four workstations with a single laser. The FFC allows easy exchange of process fibers on site.
FEATURES & BENEFITS
• Output power: 1,000 - 6,000 Watts
• Fiber-Fiber-Switch (FFS) orFiber-Fiber-Coupler (FFC)
• Excellent stability over the entirepower range (1% to 100%)
• Inherently back reflection safe
• HighLight SQD option forsmart process monitoring
• Versatile production tool due to widerange of beam qualities
• Industry-leading closed loop powercontrol for high process consistency
• Optimized power profile programmingtool for welding processes
• CleanWeldTM technology tooptimize welding results
APPLICATIONS
• Welding
• Cutting
HighLight FL Datasheet
SPECIFICATIONS HighLight FL1000 HighLight FL2000Nominal Power (W) 1000 2000
Power Range (%) 1 - 100
Laser Beam Quality (BPP) at Collimator (mm x mrad)
50 µm: 1.5 - 2.5, 100 µm: 3.0 - 4.0, 150 µm: 6.3 - 7.5, 200 µm: 6.8 - 10.0
(50 µm: 1.5 - 2.5), 100 µm: 3.0 - 4.0, 150 µm: 6.3 - 7.5, 200 µm: 6.8 - 10.0
Power Stability (%) ± 1
Pulse Frequency Range (kHz) CW - 5
Wavelength (nm) 1070 ± 10
ELECTRICAL RATINGSVoltage 400/440/480 VAC ± 10%
Connected Load (kVA) < 4 < 6.5
Effective Power at Nominal Power* (kW) < 4 < 6.5
Max. Current Consumption at 400 V (A) 5.5 9
Fuses Type NH (A) 16 32
COOLINGRecommended Cooling Capacity (kW) 2.5 4
Flow Rate Laser** (l/h) 1800
Flow Rate for FFS / FFC and Optics (l/h) FFS: 2 fibers: 1100; 4 fibers: 1400; FFC: 360
Temperature (°C) 25
Temperature Tolerance Range (°C) ± 1
Temperature for FFS/FFC and Optics (°C) 25 - 45
Max. Pressure Laser (hPa) 5000
Max. pressure Optics (hPa) 4000
Pressure Drop Laser (hPa) 2500
FIBER DELIVERY SYSTEMInterface QBH/QD
Diameter (µm) 50 - 400 100 - 400 (50 on request)
Type Step index fiber incl. RSY safety system
Length (m) 10, 15, 20, 30, 35 (other lengths on request)
Accessories (options) Collimators, Focusing optics, Cross-Jet
DIMENSIONS & WEIGHTSLaser Dimension (L x W x H) (mm) (without signal tower)
Midi: 794 x 1040 x 1037
Laser Weight (kg) FFS: < 450, FFC: < 400
ENVIRONMENTAL CONDITIONSAmbient Temperature (°C) 5 - 40
Humidity (°C) Dewpoint < 24 for laser, for optics depending on cooling water temperature
CUSTOMER INTERFACEDigital Signals (V DC) 5/12/24
Power Control (V DC) 0 - 10 V
Trigger Control (V) 5/12/24, rise/fall time < 30 µs
Laser Operating Elements Pilot laser / PC control
OPTIONS LASERFieldbus interface, Scanner processing solution, Process monitoring HighLight SQD
* The power consumption numbers are set to include facility infrastructure usual margins.** An additional flow rate of 600l/h is recomended for the use of an external power meter.
HighLight FL Datasheet
SPECIFICATIONS HighLight FL3000 HighLight FL4000 HighLight FL5000 HighLight FL6000Nominal Power (W) 3000 4000 5000 6000
Power Range (%) 1 - 100
Laser Beam Quality (BPP) at Collimator (mm x mrad)
100 µm: 3.0 - 4.0, 150 µm: 6.3 - 7.5, 200 µm: 6.8 - 10.0
Power Stability (%) ± 1
Pulse Frequency Range (kHz) CW - 5
Wavelength (nm) 1070 ± 10
ELECTRICAL RATINGSVoltage 400/440/480 VAC ± 10%
Connected Load (kVA) 11 12.7 16.2 19.2
Effective Power at Nominal Power* (kW) 10.8 12.5 16 19
Max. Current Consumption at 400 V (A) 16 18 25 27
Fuses Type NH (A) 32 63
COOLINGRecommended Cooling Capacity (kW) 7 10 13 16
Flow Rate Laser** (l/h) 4200 6000
Flow Rate for FFS / FFC and Optics (l/h) FFS: 2 fibers: 1100; 4 fibers: 1400; FFC: 360
Temperature (°C) 25
Temperature Tolerance Range (°C) ± 1
Temperature for FFS / FFC and Optics (°C) 25 - 45
Max. Pressure Laser (hPa) 5000
Max. pressure Optics (hPa) 4000
Pressure Drop Laser (hPa) 2500
FIBER DELIVERY SYSTEMInterface QBH/QD
Diameter (µm) 100 - 400
Type Step index fiber incl. RSY safety system
Length (m) 10, 15, 20, 30, 35 (other lengths on request)
Accessories (options) Collimators, Focusing optics, Cross-Jet
DIMENSIONS & WEIGHTSLaser Dimension (L x W x H) (mm) (without signal tower)
Midi: 794 x 1040 x 1037 Maxi: 794 x 1040 x 1534
Laser Weight (kg) FFS: < 520, FFC: < 460 FFS: < 590, FFC: < 530
ENVIRONMENTAL CONDITIONS
Ambient Temperature (°C) 5 - 40
Humidity (°C) Dewpoint < 24 for laser, for optics depending on cooling water temperature
CUSTOMER INTERFACEDigital Signals (V DC) 5/12/24
Power Control (V DC) 0 - 10 V
Trigger Control (V) 5/12/24, rise/fall time < 30 µs
Laser Operating Elements Pilot laser / PC control
OPTIONS LASERFieldbus interface, Scanner processing solution, Process monitoring HighLight SQD
* The power consumption numbers are set to include facility infrastructure usual margins.** An additional flow rate of 600l/h is recomended for the use of an external power meter.
HighLight FL Datasheet
CleanWeld• Up to 80% spatter reduction
• Minimal cracking and porosity
• Improved process stability
• Up to 40% less laser power required for some
welding processes
HighLight FL Datasheet
MECHANICAL SPECIFICATIONS
Midi:HighLight FL1000 - HighLight FL5000
• Verified dimensions FAI (First Article Inspection) and/or SPC
NOTE:• Drawing must be used with 3D model. 3D is the master document and all shapes and dimensions must be according to 3D. • Dimensions are for uncoated (blank) part, if not marked otherwise.• All delivered parts (and assemblies) must be clean and burr free.• Surface roughness is max Ra 6.3 µm, if not marked otherwise.• All sharp edges should be removed for easy handling -edges and corners are allowed to have max R0.2mm if not marked otherwise.• Tolerances according to SFS-EN 22768-1-m (linear and angular dimensions) and SFS-EN 22768-2-K (geometrical tolerances) (DIN ISO 2768-mK T1 and T2), if not marked otherwise. Welding tolerances according to SFS-EN 13920-B and -F. • Areas marked with ( or ) are class 1 surface area. Visible scratches, dents or other handling/ manufacturing defects are not allowed at class 1.
(Process follow up) are marked with numbered balloons. can be added if needed for supplier process
MANUFACTURING MARKING NOTE:Manufacturing marking is based on item code at title block: 1234567VV XY/FGH or PABCDE-VVV XY/FGH, where • 1234567 or PABCDE is item code• VV or -VVV is current item version• XY is supplier name and location first letter• /FGH is item serial number (running number) and
tracking (like date, operator, testing etc.)
Restriction of Hazardous Substances in Electrical and
RoHS COMPLIANCE:Used materials and components need to be RoHS compliant.See latest EU Directive (
Electronic Equipment.
such as 2015/863/EU for "RoHS 3") for
195
118
912
1
98
959
131
4
107
3
657
103
7
101
0
231
84
794
FFC Water OUTFFC Water IN
80
995
80 739 Laser Water IN
Laser Water OUT
Water OUT
Water INQD Cable
QD Cable
QD Cable
35
178
180
791
996
31
974
1021
WELDED
MACHINED SFS-EN 22768-1-mAPPROVED
1 / 2
ANY REPRODUCTION, IN WHOLE OR IN PART, WITHOUT A WRITTEN AUTHORIZATION OF COHERENT INC. (CORELASE OY) IS PROHIBITED.
ITEM NAME
TK
SIZE
13.9.2019JLINITIAL CREATION
DIN ISO 2768-K T2DIN ISO 2768-m T1
ITEM CODE-REV.
3D CODE-REV.MATERIAL
SFS-EN 13920-BF 2D DRAWING
SCALE
JL
THE INFORMATION CONTAINED IN THIS DRAWING IS SOLE PROPERTY OF COHERENT INC. (CORELASE OY).
A2
AND CONFIDENTIAL
13.9.2019
13.9.2019
13.9.2019
JL
1:102D CODE-REV.
NAME DATE
SURFACE TREATMENT
DO NOT SCALE DRAWING
SHEET
PROPRIETARY
FI-33721 Tampere, FINLAND
3D MODELSFS-EN 22768-2-K
DIMENSIONS ARE IN mm (millimeter)GENERAL TOLERANCES:
Kauhakorvenkatu 52
ARM-FFC Midi System Assembly CONCEPT
QD Cable
1040
927
Coherent, Inc., 5100 Patrick Henry Drive Santa Clara, CA 95054 p. (800) 527-3786 | (408) 764-4983 f. (408) 764-4646
[email protected] www.Coherent.com
Coherent follows a policy of continuous product improvement. Specifications are subject to change without notice.
Coherent offers a limited warranty for all HighLight Lasers. For full details of this warranty coverage, please refer to the Service section at www.Coherent.com or contact your local Sales or Service Representative.MC-054-19-0M1119 Copyright ©2019 Coherent, Inc.
Coherent industrial lasers are designed in strict accordance with the respective safety regulations. We certify that each laser
manufactured by our company complies with FDA Radiation Performance Standards, 21 CFR Subchapter J and with IEC 60825.
Warning labels as shown in the figure appear on each Coherent laser to indicate the respective classification.
HighLight FL Datasheet
MECHANICAL SPECIFICATIONS
Maxi:HighLight FL6000
195
198
959
118
912
84
157
0
657
153
4
150
7
231
181
1
794
1021
FFC Water OUTFFC Water IN
80
995
739
80
Laser Water INLaser Water OUT
QD CableWater IN
Water OUTQD Cable
QD Cable
996
178
35
180
974
791
31
QD Cable
142
4
1040
DATEREV. DESCRIPTION
ARM-FFC System Assembly25.4.2019
SCALE
SFS-EN 9013-GSFS-EN 9013-A
SFS-EN 22768-m
SFS-EN 13920-BSFS-EN 13920-F
FLAME CUTTING
WELDED
MACHINEDGENERAL TOLERANCES:DIMENSIONS ARE IN MM
APPROVED
ITEM CODE
001
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CORELASE OY IS PROHIBITED.
SFS-EN 22768-KMODEL
+358 3 447 6400
FINLAND
1 / 2
APPROVED
CHECKED
DRAWN
DATENAME
DOCUMENT CODE
1:10
D11126-001
JL
JL 25.4.2019
TK
TK 25.4.2019
25.4.2019
PROPRIETARY
+358 3 447 6401
DOCUMENT NAME
REV.
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CORELASE OY. ANY AND CONFIDENTIAL
FILE NAME
FI-33721 Tampere
D11125-001
Kauhakorvenkatu 52
SHEET
D11126-001_ARM-FFC System Assembly
DO NOT SCALE DRAWING
SURFACE TREATMENT
MATERIAL MODEL CODE
P08173-001
PhoneFAX
REVISIONS