high temperature camera identification software...oldřich liška, erik muijsenberg glass service...
TRANSCRIPT
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HIGH TEMPERATURE CAMERA
IDENTIFICATION SOFTWARE
Part of ES 4.0 and a key component towards
Industry 4.0
Oldřich Liška, Erik Muijsenberg
GLASS SERVICE
June 2017
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• GS Camera
• Furnace Measurement
• Tin Bath Measurement
• ES IV
• Date Acquisition Software
• Browser
CONTENT
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Glass Service Company Structure WorldwideHQ Vsetin, Czech Republic (total approx 100 employees))
3/24
Glass Service B.V.The Netherlands
Glass Service USAUSA
GS CHINA Ltd.China
CERAMIC FORUMJapan
CERACON
ENGINEERS PVT.
LTD
KUK DONG
INTERNATIONAL
CO. LTD.
HEM Engineering
Consulting
Company Ltd.
THERMOJET
Brasil
Ms. Ann Shing
LIEW
MULTIBUSINESS
ALLIANCE CO.,
LTD.
CHIEF UP
INTERNATIONAL
CORPORATION
GS RussiaRussia
GS ACTSlovakia
QUIMICA QMASSO
France
Divisions of Glass Service Inc. :
• R&D
• GFM Furnace & Forehearth Simulation
• Glass Forming Simulation (GS ACT)
• Physical Modelling
• Advance Furnace Control ESIII
• Glass Defects Analysis
• Furnace data analysis & Inspections
• Furnace Engineering (spec. furnaces)
• Raw Materials Deliveries
• Burners (FlammaTec)
• Electric heating systems (F.I.C., UK)
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GS Overview
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• Present Trend of Industry 4.0 is motivating glass
production for further automation of the glass
melting process
• Part of the glass melting process such as the
batch blanket spread in most furnaces
and Glass Ribbon in Tin Float baths relies on
operator visual regular inspection and his
personal interpretation, followed by some
decision making
• Even your TOP management understands that
this cannot continue like this in the near future
Why GS Camera turns ESIII into ES 4.0
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• IP camera – enhanced, high resolution and clear images
• Standard solution with retraction system for glass furnaces
• Standard solution for tin bath
• Motivation to our own camera software years ago
GS CAMERA
Mounting bracket
Counterweight
Rectraction mechanismPicture 1: GS Furnace camera system
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• Updated cam with electronic retraction system
GS CAMERA
Picture 1a: GS New Furnace camera system
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• Monitoring
• Input to the ES IV
CAMERAS IN FURNACE PROCESS CONTROL
ES IV level
Operator level
PLC level
Process
instrumentation
level
Picture 2: Camera in furnace process control
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ES IIITM CAMERA - OVERVIEW
Projection
Measured data, statistics, analysis
+
9
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Analyzing via picture archive easy long term video
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• Bubblers position and size detection
• Batch flow direction and velocity
FLOAT FURNACE BATCH MEASUREMENT
Picture 5: Bubblers
measurement
Picture 6: Batch flow
measurement
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• Batch coverage / Batch periphery = Batch fragmentation
CONTAINER FURNACE MEASUREMENT
Picture 7: Container furnace
measurement
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Analyzing via picture archive (easy) long term video
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• New GS Augmented-Sens camera provides 2
video streams: regular vision information plus
calibrated temperatures using Infrared parallel
A-Sens new camera solution
x 1482 C
x 1557 C
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• Monitoring
• Input to the ES IV
CAMERAS IN TIN BATH PROCESS CONTROL
ES IV level
Operator level
PLC level
Process
instrumentation
level
Picture 8: Cameras in tin bath process control
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• Ribbon edge detection
TIN BATH MEASUREMENT
Picture 9: Ribbon edge detection
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• Recreate Ribbon Top overview
TIN BATH MEASUREMENT
Picture 10: Ribbon overview
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• Automatic Spread detection (and control)
TIN BATH MEASUREMENT
Picture 11: Spread detection
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• Using IR camera for spread detection, improved detection
TIN BATH MEASUREMENT
Picture 12: Ribbon Spread detection IR camera
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• High temperature camera identification software integration into ES IV
ES IV
TCP/IP
Data
Acquisition
SW PC
Browser
ESIII
Batch
identification
SW
Tin Bath
identification
SW
vid
eo
pic
ture
s
Browser
Browser
Browser
ESIV
Picture 12: ES IV
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• Separated TCP/IP server application
• Multiple camera inputs
• Collecting and storing pictures and videos
• Intelligent data archive manager
• Automatic flame identification
DATA ACQUISITION SOFTWARE
Picture 13: Data acqusition software
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• TCP/IP client integrated in ES IV
• Might be used separately also
• Viewing and history browsing pictures and videos
• Fast playing forward and backward possibility
• Multiple monitors and screens can be defined
BROWSER
Picture 14: Browser
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THANK YOU FOR ATTENTION !
GLASS SERVICE, A.S.
Rokytnice 60, 755 01 Vsetín
Czech Republic
T: +420 571 498 511
F: +420 571 498 599
www.gsl.cz