high-speed, servo-electric turret punch press emk … files/emk_m2_series.pdfhigh-speed,...

High-Speed, Servo-Electric Turret Punch Press

EMK M2 SeriesEMK3510M2,EMK3612M2

EMK 3510 M2 / EMK 3612 M2

• Process10'x5'sheetswithoutrepositioning(EMK 3612 M2 only)

• Thehighestreal-worldhitratesandrampositioningaccuracy.

• Twinservodriveseliminatetheneedforcomplexhydraulicsoroil-coolingchillers—dramaticallyreducingmaintenanceandrepaircostsoverthelifeofthemachine.

• Precisionrammotioncontrol(speed,strokelength,hoverheightandholdtime)helpsreducetoolingwearandpunchingnoise.

• Electricalpowersavingsofupto70%overtypicalhydraulicmachines.

• TheEMKM2comesstandardwitheithera58-stationor55-station,tripletrack,Kingturret.Bothturretconfigurationsincludetwo4½"andtwo1¼"auto-indexstations.

• The55-stationMulti-PurposeTurret(MPT)comeswithfourtappingstationsthatsupportinchandmetricsizes.

• Laser-hardenedturretboreshelpmaintainaccuratepunchanddiealignment.

• The0.984"feedclearancebetweentheupperandlowerturretallowsawiderrangeofformingcapabilities.

Type MaximumSizeRound

NumberofStations(Keyed)

A ½"(12.7mm) 24(16)

B 1¼"(31.7mm) 24(24)

C 2"(50.8mm) 4(4)

D 3½"(88.9mm) 2(2)

AutoIndex

B 1¼"(31.7mm) 2(2)

E 4½"(114.3mm) 2(2)



A ½"(12.7mm) 21(14)

B 1¼"(31.7mm) 24(24)

C 2"(50.8mm) 4(4)

D 3½"(88.9mm) 2(2)

AutoIndex

B 1¼"(31.7mm) 2(2)

E 4½"(114.3mm) 2(2)

55-Station4 Auto IndexMPT Turret

58-Station4 Auto Index

(4) Tapping Stations

TheEMKM2SeriesturretpunchpressusestwinACservodrivesdirectlycoupledtothedriveshaft.Amada’sdrivesystemcombinesthesimplicityoftheoriginalclutchandbraketechnologywiththehighspeedsofthefastesthydraulicramdrivensystems.Theresultisunmatchedperformance,superiorreliability,andloweroperatingcosts.

Full-size Sheet Processing. Leading-Edge Technology.AC Servo Driven Technology

Turret Configurations

Inch and metric tapping stations

Standard Features

• Punchesdropdirectlyintoupperturretstations.

• Easy-changedieholdersreducesetuptimebyallowingtheoperatortochangeuptothreediesatonce.

• Repositioncylinderverifiesthataholewaspunched.

• Cylinderfootlowers,sealstheholeandinjectsair.Airbackpressureismeasuredtodetermineifaholeexistsornot,whichmayindicateabrokenorimproperlysetuptool.

• Airblowoilmistandlubricationsystemisintegratedwiththemachine.

• Precisemixtureofairandoilisinjectedintothepunchwhichincreasestoolinglifebyuptofivetimes.

• Turretboresalsoreceiveadequatelubrication.

• Usedin½"and1¼"stations.

• Eliminatesslugpulling.

• Punchpenetrationcanbereducedfrom0.098"to0.039",resultingingreaterspeedsandlesswear.

• Automaticallydetectsraised,bowed,orbuckledmaterialifworkpiecetriggersthedetectiondevice.

• Machineautomaticallystopswhentriggered.

• Punchfull-sizesheetswithoutrepositioning.

• Scratch-freepartprocessing.

• Reducesecondaryoperationsandenvironmentsoundlevels.

• Maximummaterialthickness0.187"ontheEMK3510/3612M2

Intelligent Turret Setup• Changematerial,clamppositions,tooltype,toolangle,toolsizeandtoollocation.

G-Code Editor Simulator• Quicklyreview,editandsimulateprogramonthetouchscreendisplay.

• PlotandhighlightG-Codepatterns.• Panandzoomfunctions.

Scheduler• Specifyjoborderandquantities.• Checkpartquantitiesastheyarecompleted.

Ram Control and Tool Stroke Verification• Controlspeed,depth,hoverheightandholdtime.• Utilitiestocalculatepunchanddielengthparameters.• Performtrialtoolhits.

IntelligentTurretSetup

Scheduler

G-CodeEditor&Simulator

RamControl&ToolStrokeVerification

Air Blow Tooling

Quick and Easy Tool Changes Punch Breakage Detection

Power Vacuum Die

AMNC/PC Control (Ready to Connect to vFactory®)

Large Brush Table

Sheet Jam Protector

Options



A ½"(12.7mm) 36(16)

B 1¼"(31.7mm) 12(12)

C 2"(50.8mm) 4(4)

D 3½"(88.9mm) 2(2)

E 4½"(114.3mm) 2(2)

AutoIndex

B 1¼"(31.7mm) 2(2)

• Programmable

• Large,fastacting(4secondcycle).

• 11.8"x11.8"

• Allowsdownformingintheturret.

• Formfeaturestoadepthof0.197"

• Raiseandlowerbrushesduringsheetmovement.

• Consistentpasslineheight

• Fewerscratchmarks

• Higherandmoreaccurateforms

ASR 510MFlexibilitytoproducesmallerlotsizesinavarietyofmaterialtypesandthicknessesisprovidedbytheadditionalshelvesoftheASRmaterialtower.Thegreatermaterialcapacityofthetowercanextendunattendedoperationtomultipleshifts.TheASRisidealforlights-outoperationinaleanenvironment.

PR/ULThePR/ULremoves,sorts,andstacksparts—eliminatingtheneedformicro-joints.Thelasthitalongthepartperimeterfreesthepartfromtheskeleton.Vacuumcupsremovethepartfromthemachinetableandplaceitinapre-programmedlocationonaskid.Theskeletonisthenremovedandplacedonaseparateskid.

ASIII-MPTheASIII-MPcanloadavarietyofmaterialsandthicknessesviathecontroller'sjobscheduler.Upto9pallets,eachwithaweightcapacityof6,600lbs.,canbeconfiguredspecificallydependingonyourshop'srequirements.ThecapabilitiesoftheASIII-MPmakeitidealforunattendedandlights-outoperation.

MP/RMPTheMPsingle-shelfloaderautomatesthehandlingofsmallorlargesheetsandfacilitatesunmannedoperationoftheEMKM2.TheshelvesontheMPcanberetractedtoallowmanualloadingofmaterial.TheMPisavailablein4'x8'and5'x10'models.TheRMPisthelatestconfigurationaddedtotheproductline.

• Lowerturretdisklargerindiameterthantheupperturret.

• Loadingstationallowstoolstobechangedquickly.

• Nospecialtoolsrequiredtoextractdies.

EMK 3510 M2 / EMK 3612 M2

EMK 3510 / 3612 M2 EMK 3510 / 3612 M2

Punch & Form

Floating Brush Table Work Chute

Z Turret

Automation

EMK 3510 / 3612 M2



A ½"(12.7mm) 24(24)

B 1¼"(31.7mm) 12(12)

C 2"(50.8mm) 2(2)

D 3½"(88.9mm) 1(1)

E 4½"(114.3mm) 2(2)

AutoIndex

B 1¼"(31.7mm) 2(2)

C 2"(50.8mm) 2(2)

45-STATION4 AUTO INDEX


Z Turret

58 STATION4 AUTO INDEX



58-Station 2 Auto Index

Z Turret



Z Turret




58-Station 2 Auto Index

Z Turret

Safety Inch Bend Tool

• MonitormachineutilizationandprogramstatusfromanyPCconnectedtoyourintranet.

• Benchmarkcurrentperformanceofmachineryandprograms.

• Measureeffectsofmanagementchangesongreen-lighttime.

• Monitorconsumablesandpreventativemaintenance.

Thecontourtoolallowsnibblingatpitcheslessthanmaterialthickness—resultinginsmoothedgesthateliminatesecondaryfinishing.Itsabilitytoprocessalmostanygeometryreducestheneedforspecialtooling.

Thisuniquetoolallowscontinuousmaterialpartingwithouttheoverlapmarksassociatedwithconventionalpartingtools.TheSlottingToolprovidesoutstandingedgequalityforcosmetic-sensitivepartsandreducessecondaryedgeclean-up.The4½"stationdesignisavailableintheSheetSaverconfiguration.Withclampreliefonbothsidesofthepunchanddie,clampdeadzoneisminimizedandmaterialutilizationisincreased.

Designedtoseparatesmallpartsfromtheworksheetanddepositthemthroughtheslugchute,thesmallpartsremovaltooleliminatestheneedformicro-jointsandmanualpartseparationafterpunching.

Shortflangescanbeformedsafelywhereprocessingonthepressbrakemaynotbepossible.Fora2"station,minimumflangesofthreetimesmaterialthicknesstoamaximumof1.378"canbeachieved.Thissizetoolcanformamaximumbendlengthof1.181"inmaterialrangingfrom0.0020"to0.63"thickness(CRS,aluminumandstainlesssteel).

Reducecostlyandtime-consuming,post-punchdeburringbydoingthework“inthesheet.”Useofthedeburringtoolensuresthatburrsraisedduringthepunchingprocessareflattened—resultinginimprovededgequalitywhilestreamliningthemanufacturingprocess.

WiththeEMKM2'sabilitytomarkatupto1800hpm,themarkingofpartnumbers,manufacturingdates,bendlinesandsymbolsnowbecomespractical.Addvaluetopunchedpartswithoutaddingsecondaryoperations.Toolsareavailabletomarkthetoporthebottomofthepart.

Productivity-enhancing tooling reduces secondary processing

Slotting Tool

Small Parts Removal Tool

High-Speed Marking Tool

Deburring Tool

Contouring Tool

Punchedwithslottingtool

Punchedwithstandardtool

vFactory® – Shop management software

Model EMK 3510 M2 EMK 3612 M2Presscapacity 33Tons

Axistravel X:98.4",Y:50" X:120",Y:60"

Maximumsheetsize(withonereposition) X:196.85",Y:50" X:240",Y:60"

Maximumsheetweight 110lbs.(F1)/330lbs.(F4)

Feedclearance 0.984"

Strokelength 1.45"

Maximumsheetthickness 0.187"

Punchingaccuracy ±0.004"(±0.0027"HighAccuracymode)

Tablepositioningspeed X:3,937ipm,Y:3,150ipm

Turretrotationspeed 30rpm

Punchinghitrate1"pitch(0.2"stroke) X:500hpm,Y:330hpm X:500hpm,Y:300hpm

Nibblinghitrate0.080"pitch(0.2"stroke) X:745hpm,Y:410hpm

Markinghitrate0.197"pitch(0.055"stroke) 1,800hpm

Electricpowerrequired 200/2083Phase

Machineweight 40,700lbs. 46,200lbs.

7025 Firestone Boulevard • Buena Park, CA 90621 • (714) 739-2111 • FAX (714) 670-8020 • www.amada.com

Amada America, Inc.

Specifications

EMK 3510 M2 / EMK 3612 M2DimensionaldifferencesfortheEMK3612M2areindicatedinred.

Illustrationsareforreferenceonly.Dimensionsandspecificationsaresubjecttochangewithoutnotice.

FrontView TopView

193.5"(210.2")

3.2"

95.2"

43.5"

60.2"

218.1"(245")

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