Portal milling machine for 5-sided / 5-axis machining

High performances and efficiency for your productionUMILL 1800

[ Flexibility and precision ] The machine in portal design ensures considerable stability, absolute precision in machiningand high dynamics. The Umill 1800 allows 5-axis machinings, such as drilling, threading andturning in a single setup.

[ Compact and accessible ]Wide axes travels 1800 x 2150 x 1250 mm with reduced overall dimensions in the workshop.The loading / unloading is simplified through wide openings available in the machine covering.

ccessible 50 x 1250 mm with reduced overall dimensions in the workshop.

simplified through wide openings available in the machine covering.

[ Technology ]Umill 1800 does not require foundation works while ensuring maximum accuracy and rigidity.Mechanical milling head with minimal air/oil lubrication.Axes feed rate of 60 m/min.A-axis movement takes advantage of the technology of the two synchronized, zero backlash gearmotors.Full digital package: all the measuring system has high frequency digital data transmission, the machine is freefrom any electrical noiseSafety integrated: maximum user friendly machine combined with maximum operator safety.

5-axis machining and spindle torque of 600 Nm 15° undercut in the milling head positioning Rotary table for milling and turning operations; machining of parts with dimension up to diameter 2500 x 1250 mm High quality standards in milling/turning machinings guarantee a likewise high production efficiency

Efficiency and innovation

[Machine bed / Portal]- Recirculating ball screw on all the axes- Feed rate 60 m/min on all the axes

[Machine bed / Portal]- Recirculating ball screw on all the axes- Feed rate 60 m/min on all the axes

[Tool changer]- Automatic tool changer up to 228 pockets

[ Application ]Umill 1800 is the most suitable solution for 5-axis machining of middle and large dimensions workpieces in thefields: aerospace, energy, automotive and precision general engineering.

Milling of an aircraft component - structure Aircraft engine casing

Power generation/gas Dynamic 5-axis simultaneous processing Quick and efficient control Highly efficient at heavy roughing Rapid and accurate finishing operations

Impellers

Machining of a fan blade for large Impeller electrical motorImpeller

Tebis is a process provider and offers CAD-CAM-CAQ-PDM-VIEWER solutions, fully integrated to support 2.5D -3 - 3+2 and 5-axis NC machining for the manufacturing of molds and dies and the development of complex 3Dmechanical components. The main industrial application areas of Tebis Software are: automotive, aerospace,energy, sports accessories and home equipment.

- 3, 3+2 and 5-axis milling machining of complex surfaces

- 2.5 D milling and drilling machining of prismatic parts, molds and dies

- Automatic programming by Features and NC-SET

- Programming template with automatic selection

- Certified post processors related to the virtual geometry of the machine

- Fully integrated kinematic simulator for verification of machining processes

[CAM]

- 2D and 3D CAD software components to support machining process

- CAD software components for electrodes creation

- Design through parametric features- Native data exchange interface (Catia, Nx,

Solidworks, Creo, Parasolid, Nastran)- Neutral data exchange interface (Vda, Iges,

Step, JT)

[CAD]

- Molds and dies process verification at the end of the machining cycle by measuring probes

- Fully simulated NC measuring cycle- Direct comparison with the original CAD model

- Digital solution to support NC production processes in the workshop

- Paperless process- Preliminary analysis of CAD files- Realistic simulation of machining processes- Workshop editing of NC tool path- Ideal for supporting the multiple setup

[CAQ]

[VIEWER NC]

The perfect process

solution for molds and

dies manufacturing

[TECHNOLOGICAL ADVANTAGES]- Perfect management of the machine and of the

NC control- Maximum production efficiency- Certified post processors and virtual machines- Optimized and fully simulated machining cycles- Collision-free toolpaths- Highest finishing quality

[ Milling heads ]Milling head with high-speed spindle

Milling head with high-speed spindle

Milling head with mechanical spindle

Machine overall dimensions

Indications in millimetres

6500 mm8250 mm

5000 mm

Max. ø 2500 mm

distance between the columns 1860 mm

Machine working envelope

Indications in millimetres

1250 mm

2150 mm1800 mm

30 μm

805 1345Y = 2150

495ø 1700

91Z

= 1

250

Y = 2150

1350800

500ø 1700

8612

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Machines with vertical spindle

[Technical data]

UMILL 1800 Linear axesCross axis travel 1800 mm (71") Longitudinal axis travel 2150 mm (85") Vertical axis travel 1250 mm (50") Feedrate 60 m/min (2632 inch/min) Numerical control Heidenhain TNC 640 HSCI Siemens 840D sl Tool / workpiece cooling system Low pressure 28 l/min; 6 bar High pressure 20 l/min; 40 bar Milling head with mechanical spindle Power S1 / S6 38 / 48 kW (51 / 65 HP) Torque S1 / S6 600 / 750 Nm (442 / 553 lbf-ft) Rotation speed 6000 rpm Tool taper ISO 50 Undercut 15° Milling head with high-speed spindle E58 Power S1 / S6 45 / 58 kW (60 - 78 HP) Torque S1 / S6 300 / 372 Nm (221 / 274 lbf-ft) Rotation speed 12000 rpm Tool taper HSK 100-AUndercut 15°

EMCO MECOF Deutschland GmbHGottlieb-Daimler-Str. 15 · 74385 Pleidelsheim · DeutschlandPhone +49 7144 8242-0 · Fax +49 7144 8242-10 · info@emco-mecof.de

Mecof S.r.l.Via Molino 2 · 15070 Belforte Monferrato (AL) · ItalyPhone +39 0143 8201 · Fax: +39 0143 823088 · info@emco-mecof.it

Milling head with high-speed spindle E61Power S1 / S6 50 / 63 kW (67 - 84.5 HP)Torque S1 / S6 100 / 125 Nm (37.71 / 92.2 lbf-ft)Rotation speed 20000 rpmTool taper HSK 63-AUndercut 15°Accessories Aut. Tool changer 80 / 120 / 228 pockets Rotary table for millingDimensions ø 1700 x 1400 mm (71 x 55") Load capacity 10 ton Drive torque motor Max. torque 6000 Nm (4425 lbf-ft) Rotation speed 10 rpm Rotary table for milling and turning Dimensions ø 1800 mm (71") Load capacity 5 ton Drive Torque motor Max. torque 4000 Nm (2950 lbf-ft) Rotation speed 250 rpm

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