high efficiency he series… · 2017-05-22 · the following graph shows the difference in efﬁ...

TOSHIBA INTERNATIONAL CORPORATION PTY LTD

HIGH EFFICIENCYHE SERIES…

HEAVY DUTY ELECTRIC MOTORS

S O L U T I O N S • S E R V I C E • S U P P O R T

With Ex-n Options For Hazardous Areas

2 | TOSHIBA INTERNATIONAL CORPORATION

1

2

3

4

5

6

7

ENERGY SAVINGPeak effi ciencies provide maximum energy savings for each output

INFINITE CUSTOMISATION FLEXIBILITYExtensive range of customisation options

HEAVY DUTY CONSTRUCTIONHigh grade cast iron frame & cast iron / steel fan & covers

LOW NOISE DESIGNLow audible noise in operation

CORROSION RESISTANT FINISHFull paint system and colour fl exibility

PRODUCT RELIABILITY BACKED BY TOSHIBA’S RELIABLE PEOPLE!Toshiba’s great product backing and support

Ex-n OPTIONFully certifi ed as Ex-n (non - sparking) for hazardous area application

TOSHIBA INTERNATIONAL CORPORATION | 3

SAVE ENERGY! SAVE ENVIRONMENT!

ENERGY CONSUMPTION & RUNNING COSTPurchase price of any motor is generally insignifi cant when compared to its running costs over a 20 year life cycle.

For example:• Typical 75kW, 4P Motor Price $4,500• Typical Motor Effi ciency @ 75% F/L 95.6%• Estimated Annual Hours of Use 8200 hrs• Average Energy Price $0.14/kWh• Hence, Annual Cost of Energy

Consumption at 75% Full Load $67,500• Cost of Energy Consumed

over 20 year Service Life $1,350,000

The purchase price represents just 0.5% of the energy cost of running the motor!!!

The following graph shows the difference in effi ciency of (A) Toshiba High Effi ciency 21st Century motors, (B) Standard MEPS 2006 compliant motors and (C) typical motors over 5 years old (MEPS 2002) over a range of outputs.

EFFICIENCY COMPARISONMotor effi ciency is one factor that can signifi cantly affect running costs of any motor under given set of conditions. Small improvements in effi ciencies can result in big savings in annual running costs. Consider following comparison of running costs between previous MEPS# compliant Standard Effi ciency motors versus High Effi ciency motors complying with MEPS 2006. (#Minimum Energy Performance Standards requirement as per AS1359.5)

Using a typical 75kW 4 pole motor as an example, the cost saving estimates can be as follows:

(*) Running Cost = kW x Load factor x Energy Rate x Op. Hours Effi ciency

Thus,LIFETIME COST SAVINGS* = $ 62,400LIFETIME CO2 SAVINGS* = 410,000 Kgs*for 20 yr service

PAY-BACK • Typical cost of Toshiba 75kW, 4P HE motor = $4,500 • Yearly Power Cost Saving (at 8200 Hrs) = $3,120• Purchase Price Pay-Back Period = < 1.5 years

CONCLUSIONWhen evaluating motors for purchasing, motor users should place a high value on the running cost saving advantages as compared to purchase price. Any higher initial purchase price will be quickly recovered by the reduced running costs of the TOSHIBA High Effi ciency 21st Century motors.

TOSHIBA HIGH EFFICIENCY 21ST CENTURY MOTOR ADVANTAGES…

Typical Motor Toshiba HE Motor

Power 75 75

Operating Hours 8200 8200

Energy Cost $0.14 / kWhr $0.14 / kWhr

Effi ciency (%) 92.4 95.6

Load Factor (%) 100 100

Annual Running Cost* $93,182 $90,062

Annual Savings $ 3,120

Annual CO2 Saving (kgs) 20,500

LIFETIME ENERGY COST AND MOTOR COST COMPARISON FOR 75 KW MOTOR

EFFICIENCY COMPARISON BETWEEN TOSHIBA HIGH EFFICIENCY 21ST CENTURY MOTORS, EXISTING & PREVIOUS MEPS TABLES

Energy Cost 99.5Motor Cost 0.5

Energy Cost Motor Cost

Effi ci

ency

(%)

100

95

90

85

80

75

70

Motor Rating(kW)

Existing MEPS Effi ciency Requirements

TOSHIBA High Effi ciency Motors

Previous MEPS Effi ciency Requirements

A

B

C


1 | HEAVY DUTY CONSTRUCTION• Frames are high grade cast iron. – Machined with close tolerances to ensure accurate

alignment and fi ts in accordance with our high standards. – Exceptional corrosion resistance and high structural rigidity

are inherent in Toshiba High Effi ciency motor construction.• Steel fan covers are standard with cast iron as an option.• Sintered bronze drain plugs are fi tted as standard for frames

D160 and above. Available as an option on smaller frames.

2 | STANDARDS• Toshiba High Effi ciency 21st Century motors comply with

AS1359 and MEPS 2006 High Effi ciency standard.• Special motors to other Standards are also available eg NEMA,

CENELEC or other national standards.

3 | PREMIUM EFFICIENCY LAMINATIONS • Premium–grade silicon steel and longer cores lower operating

fl ux densities and losses thus achieving optimum overall effi ciency.

4 | LOW LOSS WINDINGS• Toshiba’s use of greater cross sectional area of copper lowers

winding resistance, reduces losses and gives improved thermal reserve for cooler operation.

• All windings are insulated with non–hydroscopic materials, ensuring reliable motor operation in humid, corrosive and abrasive industrial environment.

5 | INSULATION & THERMAL ADVANTAGE • Toshiba High Effi ciency motors are insulated with class F

materials and feature excellent thermal reserve, offering low temperature rise characteristics generally below class E.

• These characteristics allow optimal fl exibility in regards to variable frequency drives, higher altitude & higher ambient applications, and are also forgiving for intermittent current overloads.

6 | FLEXIBLE TERMINAL BOX DESIGN• Cast iron terminal boxes are diagonally split, and have fl anges

and neoprene gaskets. Larger frames have oversize fabricated steel boxes.

• All terminal boxes are fi tted with removable gland plates, drilled and tapped to dimensions specifi ed on page 8 to 11. Blank or customized gland plates are available as an option.

• Terminal boxes may be rotated by 90º into four positions for conduit entry on frames smaller than D315.

• Terminal boxes are mounted right hand side, viewed from drive end, and can be mounted on the opposite side by reversing the stator on frames up to D225. On frames D250 and above for non–standard terminal box positions contact Toshiba offi ce at time of order.

7 | LOW NOISE LEVELS• Special attention to the fan and cowl design achieves quiet

operation with effi cient cooling. Toshiba can supply motors with special low noise level fans and/or acoustic covers.

• Fans are cast iron or fabricated steel depending on frame size.

8 | HIGH TORQUE ROTOR• Pressure cast aluminum rotors with integrally cast bars, end

rings and cooling fans, provide reliable operation.Specially designed rotors give Toshiba High Effi ciency motors advantageous torque characteristics and minimise losses.

9 | LONG LIFE BEARINGS• The use of oversized bearings assures long life and quiet

operation. Motors in frame sizes up to D132 have sealed bearings. Larger sizes have regreaseable bearings.

10 | HARDWARE• All fastenings are zinc passivated for resistance

to corrosion.• Threads are metric.

STANDARD HIGH EFFICIENCY MOTOR FEATURES INCLUDE

1

2

6

7

8

3

5

4


11 | OUTPUT SHAFTS• Output shafts are fi tted with water/dust excluder.

12 | DURABLE NAMEPLATE • Stainless steel nameplate provides complete motor ratings

including bearing sizes for quick reference.

13 | CORROSION RESISTANT FINISH• Toshiba High Effi ciency motors are Alkyd Resin primed

and fi nished with Alkyd Resin semi–gloss. Standard colour is Fern Green RAL 6025. Customer specifi ed colours and paint fi nishes available.

14 | CONNECTIONS• All motors are fi tted with stud type terminal blocks with

6 (terminations) winding leads. Motors in frames D112 and below can be confi gured for 240V DELTA operation suitable for VVVF Drives. Motors in larger frames are suitable for direct on line, auto transformer, star delta, soft starters, and 415V VVVF Drives operation.

• Thermistors are fi tted as standard on motors from frame D160 and above and can be fi tted on smaller sizes if specifi ed. Thermistor terminals are marked T1, T2.

• An earthing terminal is provided inside the main terminal box, with an additional external earthing facility on all frames.

• Toshiba motors can be supplied wound for up to 1100 volts.

15 | DEGREE OF PROTECTION• Toshiba High Effi ciency motors have IP56 degree of

protection as standard with enclosure options up to IP66 available, conforming to AS 60529–2004 and IEC 60034.5.

• Degrees of protection laid down in the standards are designated by means of the letters IP followed by two fi gures. The fi rst digit states the degree of protection against contact and the penetration of solid objects. The second digit states the degree of protection against water.

IP56 Dust protectedProtection against heavy seas or strong jet of water

IP65 Dust tightHose proof (low pressure jet)

IP66 Dust tightProtected against heavy seasor strong jet of water

Other Notes• The design of motors is such that they can be operated

in all mounting positions provided consideration is given to the location of drain holes. In wet or outside surroundings, additional protection is recommended (such as IP66).

16 | ORDERING• When ordering please nominate: kW, rpm, enclosure

classifi cation (IP rating), mountings type, e.g. foot, fl ange or foot and fl ange, horizontal or vertical, shaft (shaft direction up or down etc).

• If in doubt about motor selection, please provide starting and application details.

• Give details of any additional specifi cation or requirements.

17 | DRIVE APPLICATIONS• All motors up to 1500rpm are suitable for normal belt

drive. Motors of higher speeds are generally for direct coupling only. For conformation of application suitability, please contact Toshiba.

21ST CENTURY HE SERIES MOTORS – TOSHIBA’S COMPETITIVE EDGE• Commitment to Ongoing Improvement and Manufacturing

Excellence in line with TOSHIBA’s Corporate Philosophy• Quality and Consistency from a renowned brand• Outstanding Motor Performance under ALL Conditions• Unsurpassed Ongoing Operating Reliability• Superior Thermal Reserve• Backed up in Australia by the TOSHIBA network of Branches

and Service Alliances• World Wide Representation• REAL 24 hour, 7 day Customer Service and NO COST

Technical Support & Backup• Can be easily Modifi ed to Customers Specifi cation with a

Large Range of Certifi ed Accessories• Superior Quality of Materials – from Casting and Die–casting

to Bearings, Varnishing and Painting• Oversized Terminal Box and Block• Full Availability of Spare Parts and Accessories• One of the Largest Stocks of Electric Motors in the

Australasia Pacifi c Region.


PERFORMANCE DATAHIGH EFFICIENCY PERFORMANCE DATA AT 415V – 50Hz

Output kW RPM Model

NoFrame

Number

Full Load Current (A)

No Load Current

(A)

Locked Rotor

Current (A)

Locked Rotor Torque (%)

Pull Up Torque (%)

BreakDown Torque (%)

Effi ciency (%) Power Factor Rotor GD2

(kg.m²)

Sound Pressure

dB(A) at 1 metre*

NET Weight

(kg)@ 415V

@ 400V Full

Load75% Load

Full Load

75% Load

0.75

2850 813–A0007 D80 1.62 1.99 1.17 18.4 657 540 611 84.7 84.3 0.71 0.63 0.01 67.0 26

1445 813–B0007 D90SL 2.28 2.29 1.92 23.0 709 603 763 84.6 82.6 0.53 0.44 0.02 63.9 28

945 813–C0007 D90SL 1.99 1.98 1.40 10.1 215 201 304 81.1 81.5 0.65 0.55 0.02 55.0 28

1.1

2850 813–A0011 D80 2.18 2.20 1.17 18.4 444 365 483 84.7 84.8 0.83 0.76 0.01 67.0 26

1445 813–B0011 D90SL 2.70 2.70 1.92 23.0 489 416 526 86.0 85.3 0.66 0.56 0.02 63.9 28

925 813–C0011 D90LL 2.70 2.70 1.73 13.0 275 183 275 81.5 82.6 0.69 0.60 0.03 52.0 31

1.5

2875 813–A0015 D90SL 2.73 2.80 1.04 21.9 303 235 379 87.4 88.2 0.87 0.83 0.01 64.0 28

1420 813–B0015 D90LL 3.26 3.29 1.92 22.0 358 286 390 86.2 87.1 0.74 0.66 0.02 53.0 31

945 813–C0015 D100L 3.50 3.50 2.16 20.0 300 282 350 85.0 85.3 0.70 0.62 0.05 51.0 49

2.2

2875 813–A0020 D90LL 3.90 4.01 1.38 35.7 351 276 362 88.7 89.4 0.89 0.84 0.01 63.0 31

1440 813–B0020 D112ML 5.0 5.0 2.65 36.0 345 252 420 88.3 88.5 0.76 0.68 0.01 54.0 57

960 813–C0020 D112ML 4.60 4.70 2.84 30.0 325 263 481 88.2 88.4 0.75 0.67 0.08 59.0 57

3

2905 813–A0030 D100L 5.40 5.50 1.98 50.4 321 273 361 88.5 88.6 0.88 0.85 0.03 72.0 49

1450 813–B0030 D112ML 5.81 5.9 2.91 58.0 336 292 402 90.2 90.4 0.79 0.72 0.08 55.0 57

970 813–C0030 D132S 6.70 6.51 3.62 45.6 237 233 381 89.0 89.5 0.73 0.65 0.16 53.0 85

4

2905 813–A0040 D112ML 7.04 7.23 2.47 60.6 258 210 365 89.4 90.2 0.88 0.84 0.03 67.1 57

1450 813–B0040 D112ML 8.00 8.00 3.04 55.0 326 231 326 89.1 90.2 0.84 0.80 0.08 54.0 57

965 813–C0040 D132M 8.14 8.30 3.86 52.3 224 221 322 88.7 89.5 0.77 0.71 0.18 57.0 117

5.5

2915 813–A0050 D132S 10.0 10.0 2.92 67.9 263 254 308 91.3 91.5 0.86 0.84 0.07 64.0 85

1460 813–B0050 D132S 10.2 10.4 3.80 75.0 264 211 319 90.5 90.7 0.83 0.79 0.16 52.6 85

965 813–C0050 D132M 11.7 11.5 5.76 80.6 263 260 374 89.6 90.3 0.76 0.69 0.22 58.0 117

7.5

2915 813–A0070 D132S 12.9 13.3 3.46 104 242 194 355 91.7 91.7 0.88 0.86 0.08 60.8 85

1455 813–B0070 D132M 14.7 14.8 6.45 102 288 230 317 91.1 91.5 0.78 0.73 0.19 54.7 117

970 813–C0070 D160M 14.6 15.0 6.30 76.5 198 184 276 91.1 91.9 0.79 0.74 0.51 58 144

11

2925 813–A0110 D160M 18.1 18.8 4.07 127 216 147 311 92.6 92.9 0.91 0.90 0.18 79.4 144

1465 813–B0110 D160M 20.4 20.8 8.08 132 247 198 308 92.3 92.4 0.81 0.77 0.34 58.0 144

970 813–C0110 D160L 21.1 21.6 8.77 126 215 197 295 91.4 92.2 0.79 0.74 0.59 65.2 166

15

2925 813–A0150 D160M 24.9 25.8 6.10 174 205 136 307 92.3 92.7 0.91 0.89 0.20 73.0 144

1465 813–B0150 D160L 27.4 27.8 10.9 180 257 218 274 93.0 93.3 0.82 0.78 0.40 64.4 166

975 813–C0150 D180L 27.7 28.5 11.5 181 234 216 408 92.1 92.7 0.82 0.77 1.11 61.0 227


PERFORMANCE DATAHIGH EFFICIENCY PERFORMANCE DATA AT 415V - 50Hz

PERFORMANCE DATAHIGH EFFICIENCY PERFORMANCE DATA AT 415V – 50Hz

Output kW RPM Model

NoFrame

Number

Full Load Current (A)

No Load Current

(A)

Locked Rotor

Current (A)

Locked Rotor Torque (%)

Pull Up Torque (%)

BreakDown Torque (%)

Effi ciency (%) Power Factor Rotor GD2

(kg.m²)

Sound Pressure

dB(A) at 1 metre*

NET Weight

(kg)@ 415V

@ 400V Full

Load75% Load

Full Load

75% Load

18.5

2940 813–A0180 D160L 30.8 31.7 7.05 260 292 252 343 93.6 93.6 0.89 0.86 0.23 80.0 166

1470 813–B0180 D180M 34.4 35.0 13.5 201 205 164 217 93.6 93.8 0.80 0.77 0.76 65.5 215

975 813–C0180 D200L 32.1 33.2 11.6 200 346 299 372 92.5 93.3 0.87 0.83 1.99 65.0 330

22

2955 813–A0220 D180M 36.8 37.9 9.93 289 282 226 308 93.9 93.9 0.89 0.86 0.46 65.2 215

1480 813–B0220 D180L 41.3 41.9 17.5 258 262 210 274 94.1 93.7 0.79 0.74 0.82 56.1 227

980 813–C0220 D200L 39.6 40.6 15.9 248 319 288 358 93.4 93.8 0.83 0.78 2.29 59.0 332

30

2960 813–A0300 D200L 50.6 52.1 15.4 428 275 225 347 93.9 93.5 0.88 0.85 0.85 83.7 330

1480 813–B0300 D200L 52.1 53.3 18.1 410 226 192 312 94.8 94.7 0.85 0.81 1.75 68.9 330

980 813–C0300 D225M 53.2 54.8 17.9 332 260 229 391 94.3 94.7 0.83 0.80 3.57 67.0 430

37

2960 813–A0370 D200L 63.0 65.0 20.7 532 265 216 354 94.2 93.8 0.87 0.84 1.02 81.4 330

1480 813–B0370 D225S 68.1 69.1 27.3 480 210 168 314 94.6 94.5 0.80 0.75 2.27 67.0 417

985 813–C0370 D250S 67.0 69.1 23.0 376 277 252 336 94.5 94.8 0.81 0.78 5.95 71.0 597

45

2975 813–A0450 D225M 74.5 76.6 21.0 710 285 234 569 94.7 94.4 0.89 0.86 1.70 84.0 430

1480 813–B0450 D225M 79.9 82.3 27.2 519 219 180 346 95.1 95.3 0.82 0.80 2.56 66.4 430

985 813–C0450 D250M 82.5 84.3 33.4 552 353 282 354 94.9 94.9 0.80 0.75 7.28 66.0 712

55

2965 813–A0550 D250S 95.0 98.0 31.2 666 202 176 320 95.2 94.9 0.85 0.81 3.18 80.3 597

1480 813–B0550 D250S 95.2 97.2 34.0 703 196 167 293 95.0 95.1 0.85 0.81 4.17 73.9 597

990 813–C0550 D280S 98.6 102 34.4 663 231 218 380 95.4 95.5 0.81 0.78 10.8 67.0 844

75

2970 813–A0750 D250M 125 131 37.6 885 174 152 321 95.5 95.4 0.86 0.84 3.97 80.5 712

1485 813–B0750 D250M 131 134 44.1 971 200 175 280 95.6 95.9 0.84 0.80 5.36 68.3 712

990 813–C0750 D280M 139 143 43.1 889 227 215 405 95.6 95.9 0.78 0.76 14.8 69.0 963

90

2980 813–A0900 D280S 149 150 31.5 1095 161 150 276 96.0 95.7 0.90 0.89 4.57 82.0 844

1485 813–B0900 D280S 151 156 41.2 1065 195 164 269 95.9 95.9 0.87 0.85 8.77 76.0 844

985 813–C0900 D315S 158 163 52.0 1041 248 210 263 95.6 95.8 0.83 0.80 18.0 70.0 1143

110

2980 813–A1100 D280M 176 181 43.2 1591 212 201 347 96.2 96.0 0.91 0.88 5.81 82.3 963

1485 813–B1100 D280M 184 184 38.9 1215 182 148 267 96.3 96.4 0.89 0.88 10.6 76.0 963

985 813–C1100 D315M 193 199 60.4 1282 197 180 296 95.7 95.8 0.83 0.80 20.6 73.5 1355

132

2975 813–A1320 D315S 213 220 46.2 1510 165 135 258 96.2 96.1 0.90 0.89 6.80 87.6 1143

1485 813–B1320 D315S 216 222 46.5 1550 175 146 252 96.4 96.5 0.89 0.88 13.1 78.0 1143

990 813–C1320 D315M 236 236 82.8 1756 265 171 265 96.3 96.5 0.82 0.79 22.8 75.0 1355

150

2970 813–A1500 D315M 242 248 49.7 1620 158 130 272 96.5 96.4 0.90 0.90 7.10 87.6 1355

1485 813–B1500 D315M 243 250 49.1 1710 192 165 264 96.2 96.3 0.90 0.89 15.0 76.0 1355

990 813–C1500 D315M 255 271 86.7 2077 190 142 236 96.0 96.2 0.84 0.81 19.1 75.0 1355


DIMENSIONS - HIGH EFFICIENCYFOOT MOUNTED

Illustration only Not to scale

2, 4, 6 POLE

DIMENSIONSFRAME

D71 D80 D90SL D90LL D100L D112ML D132S D132M D160M D160L

A 112 125 140 140 160 190 216 216 254 254

AA 35 35 40 40 45 40 50 50 60 60

AB 140 155 176 176 196 220 260 260 308 308

AC 160 180 207 207 223 242.5 284.5 284.5 324 324

AD 178 185 192.5 192.5 295 205 239 239 293 293

AE 135 144.5 142 142 166 158 181 181 220 220

AK M5 M6 M8 M8 M10 M10 M12 M12 M16 M16

B 90 100 125 154 140 159 140 178 210 254

BB 114 130 149 178 176 187 175 213 250 294

BK 18 20 25 25 28 28 28 28 36 36

C 45 50 56 56 63 70 89 89 108 108

D 14 19 24 24 28 28 38 38 42 42

E 30 40 50 50 60 60 80 80 110 110

ED 22 30 40 40 50 50 65 65 90 90

F 5 6 8 8 8 8 10 10 12 12

G 11 15.5 20 20 24 24 33 33 37 37

H 71 80 90 90 100 112 132 132 160 160

HA 8 8 10 10 12 12 15 15 18 18

HC 162 175 198 198 – – – – – –

HD – – – – 246 274 316 316 373 373

HE 31.5 43.5 27.3 27.3 69 55 67.5 67.5 92.5 92.5

K 7 10 10 10 12 12 12 12 14.5 14.5

KK M20 M20 M20 M20 M20 M20 M25 M25 M32 M32

KT 5 6 7 7 7 7 8 8 8 8

L 234 274 327 356 376 401 450 488 603 647


DIMENSIONS - HIGH EFFICIENCYFOOT MOUNTED


2, 4, 6 POLE

DIMENSIONSFRAME

D180M D180L D200L D225S D225M D250S D250M D280S D280M D315S D315M

A 279 279 318 356 356 406 406 457 457 508 508

AA 60 60 80 80 80 100 100 110 110 140 140

AB 324 324 378 416 416 486 486 560 560 630 630

AC 390 390 441 484 484 547 547 621 621 680 680

AD 360 360 385 410 410 520 520 545 545 552 552

AE 275 275 300 325 325 403 403 428 428 443 443

AK2 M16 M16 M20 M20 M20 M20 M20 M20 M20 M20 M20

4, 6 M16 M16 M20 M20 M20 M20 M20 M20 M20 M20 M20

B 241 279 305 286 311 311 349 368 419 406 457

BB 286 324 360 366 391 415 449 440 490 480 530

BK 36 36 42 42 42 42 42 42 42 42 42

C 121 121 133 149 149 168 168 190 190 216 216

D2 48 48 55 – 55 60 60 65 65 65 65

4, 6 48 48 55 60 60 70 70 80 80 85 85

E2 110 110 110 – 110 140 140 140 140 140 140

4, 6 110 110 110 140 140 140 140 170 170 170 170

ED2 90 90 90 110 90 110 110 110 110 110 110

4, 6 90 90 90 110 110 110 110 140 140 140 140

F2 14 14 16 – 16 18 18 18 18 18 18

4, 6 14 14 16 18 18 20 20 22 22 22 22

G2 42.5 42.5 49 – 49 53 53 58 58 58 58

4, 6 42.5 42.5 49 53 53 62.5 62.5 71 71 76 76

H 180 180 200 225 225 250 250 280 280 315 315

HA 20 20 20 22 22 30 30 30 30 35 35

HC – – – – – – – – – – –

HD 440 440 486 538 538 618 618 675 695 738 738

HE 98 98 143 173 173 81 81 127 127 63 63

K 14.5 14.5 18.5 18.5 18.5 24 24 24 24 28 28

KK M40 M40 M50 M50 M50 M63 M63 M63 M63 M63 M63

KT2 9 9 10 – 10 11 11 11 11 11 11

4, 6 9 9 10 11 11 12 12 14 14 14 14

L2 676.5 714.5 772.5 – 812 946.5 984.5 1083.5 1134.5 1224 1275

4, 6 676.5 714.5 772.5 817 842 946.5 984.5 1113.5 1164.5 1341.5 1392.5


DIMENSIONS - HIGH EFFICIENCY

2, 4, 6 POLE


FOOT & FLANGE MOUNTED

Flanges D71–D200 4 hole fi xing


DIMENSIONSFRAME

D71 D80 D90SL D90LL D100L D112ML D132S D132M D160M D160L

A 112 125 140 140 160 190 216 216 254 254

AA 35 35 40 40 45 40 50 50 60 60

AB 140 155 176 176 196 220 260 260 308 308

AC – 184 207 207 223 243 285 285 324 324

AD 178 185 192.5 192.5 210 205 239 239 293 293

AE 135 144.5 142 142 167 158 181 181 220 220

AK M5 M6 M8 M8 M10 M10 M12 M12 M16 M16

B 90 100 125 154 140 159 140 178 210 254

BB 114 130 149 178 176 187 175 213 250 294

BK 18 20 25 25 28 28 28 28 36 36

C 74 50 56 56 63 70 89 89 108 108

D 14 19 24 24 28 28 38 38 42 42

E 30 40 50 50 60 60 80 80 110 110

ED 22 30 40 40 50 50 65 65 90 90

F 5 6 8 8 8 8 10 10 12 12

G 11 15.5 20 20 24 24 33 33 37 37

H 71 80 90 90 100 112 132 132 160 160

HA 8 8 10 10 12 12 15 15 18 18

HC 162 175 198 198 – – – – – –

HD – – – – 246 274 316 316 373 373

HE 31.5 44 41 41 58 61 67.5 67.5 92.5 92.5

K 7 10 10 10 12 12 12 12 14.5 14.5

KK M20 M20 M20 M20 M20 M20 M25 M25 M32 M32

KT 5 6 7 7 7 7 8 8 8 8

L 273 274 327 356 369 401 450 488 603 647

M 130 165 165 165 215 215 265 265 300 300

N 110 130 130 130 180 180 230 230 250 250

P 160 200 200 200 250 250 300 300 350 350

S 10 12 12 12 14.5 14.5 14.5 14.5 18.5 18.5

T 3.5 3.5 3.5 3.5 4 4 4 4 5 5

HOLES 4 4 4 4 4 4 4 4 4 4


DIMENSIONS - HIGH EFFICIENCYFOOT & FLANGE MOUNTED

2, 4, 6 POLE


* Tolerance on dimensions ‘H’, ‘D’ and ‘F’ to IEC 60072-2



DIMENSIONSFRAME

D180M D180L D200L D225S D225M D250S D250M D280S D280M D315S D315M

A 279 279 318 356 356 406 406 457 457 508 508

AA 60 60 80 80 80 100 100 110 110 140 140

AB 324 324 378 416 416 486 486 560 560 630 630

AC 390 390 441 484 484 547 547 621 621 680 680

AD 360 360 385 410 410 520 520 545 545 552 552

AE 275 275 300 325 325 403 403 428 428 443 443

AK2 M16 M16 M20 – M20 M20 M20 M20 M20 M20 M20

4, 6 M16 M16 M20 M20 M20 M20 M20 M20 M20 M20 M20

B 241 279 305 286 311 311 349 368 419 406 457

BB 286 324 360 366 391 415 449 440 490 480 530

BK 36 36 42 42 42 42 42 42 42 42 42

C 121 121 133 149 149 168 168 242 242 324 324

D2 48 48 55 55 60 60 65 65 65 65

4, 6 48 48 55 60 60 70 70 80 80 85 85

E2 110 110 110 – 110 140 140 140 140 140 140

4, 6 110 110 110 140 140 140 140 170 170 170 170

ED2 90 90 90 – 90 110 110 110 110 110 110

4, 6 90 90 90 110 110 110 110 140 140 140 140

F2 14 14 16 – 16 18 18 18 18 18 18

4, 6 14 14 16 18 18 20 20 22 22 22 22

G2 42.5 42.5 49 – 49 53 53 58 58 58 58

4, 6 42.5 42.5 49 53 53 62.5 62.5 71 71 76 76

H 180 180 200 225 225 250 250 280 280 315 315

HA 20 20 20 22 22 30 30 30 30 35 35

HC – – – – – – – – – – –

HD 440 440 486 538 538 618 618 675 695 738 738

HE 106 106 143 173 173 81 81 127 127 63 63

K 14.5 14.5 18.5 18.5 18.5 24 24 24 24 28 28

KK M40 M40 M50 M50 M50 M63 M63 M63 M63 M63 M63

KT2 9 9 10 – 10 11 11 11 11 11 11

4, 6 9 9 10 11 11 12 12 14 14 14 14

L2 676.5 714.5 772.5 – 812 946.5 984.5 1135 1186 1330 1410

4,6 676.5 714.5 772.5 817 842 946.5 984.5 1165 1216 1342 1500

M 300 300 350 400 400 500 500 500 500 600 600

N 250 250 300 350 350 450 450 450 450 550 550

P 350 350 400 450 450 550 550 550 550 660 660

S 18.5 18.5 18.5 18.5 18.5 18.5 18.5 18.5 18.5 24 24

T 5 5 5 5 5 5 5 5 5 6 6

HOLES 4 4 4 8 8 8 8 8 8 8 8


PERFORMANCE DATA

Frame Number D71 D80 D90S D90L D100L D112M D132S, M D160M, L D180M, L D200L

Poles 2, 4, 6 2, 4, 6 2, 4, 6 2, 4, 6 2, 4, 6 2, 4, 6 2, 4, 6 2 4, 6 2 4, 6 2 4, 6

Drive End 6203ZZ 6204ZZ 6205ZZ 6205ZZ 6206ZZ 6207ZZ 6308ZZ 6310C3 6310 6310C3 6310 6312C3 6312

Non–Drive End 6203ZZ 6204ZZ 6205ZZ 6205ZZ 6206ZZ 6206ZZ 6208ZZ 6208C3 6208 6210C3 6210 6212C3 6212

Frame Number D225S, M D250S, M D280S, M D315S, M D315M D315LL D355LL

Poles 2 4, 6 2 4, 6 2 4, 6 2 4, 6 2 4, 6 2 4, 6 4, 6

Drive End 6312C3 NU215 6313C3 NU218 6314C3 NU220 6314C3 NU320 6314C3 NU2224 6314C3 NU2224 NU2224

Non–Drive End 6312C3 6312 6313C3 6313 6313C3 6315 6313C3 6318 6313C3 6318 6313C3 6318 6320

BEARINGS FOR HIGH EFFICIENCY MOTORS

RE–GREASINGMotors with grease nipples will require periodic re–greasing. When re–greasing, use only recommended grease indicated below. The motor must be running and have grease exit ports opened during lubrication. For motors requiring special types of lubricant, the specifi cation and quantity of grease to be used are noted on the nameplate. Motors without greasing facilities are fi tted with sealed bearings. Sealed bearings are pre–lubricated for the life of the bearing but should be monitored by the user and replaced when necessary.

RECOMMENDED GREASEToshiba recommends the use of Shell Alvania RL 2 lithium based grease. Always regrease bearings with the same grease type.

Note: Excess lubrication and/or incorrect grease type may cause an increase in bearing temperature. This may lead to an increased risk of premature bearing failure.

Note: When regreasing a running motor ensure all safety precautions are observed. Ensure that the motor runs for a suffi cient time to allow the used grease to purge before the exit ports are reclosed.

BearingNo.

GreaseQty

(Grams)

Replenish Intervals (days)

2P 4P 6P

6208 25 70 130 130

6209 25 70 130 130

6210 30 70 130 130

6211 30 70 130 130

6212 30 70 130 130

6213 30 50 130 130

6214 30 50 130 130

6310 30 50 130 130

6311 30 50 130 130

6312 30 50 130 130

6313 30 50 130 130

6314 50 40 100 130

6315 50 N/A 100 130

6316 50 N/A 100 130

BearingNo.

GreaseQty

(Grams)


2P 4P 6P

6317 80 N/A 100 130

6318 80 N/A 100 130

6319 80 N/A 100 130

6320 80 N/A 100 130

NU214 30 N/A 100 130

NU215 30 N/A 100 130

NU216 30 N/A 100 130

NU216 30 N/A 100 130

NU218 30 N/A 100 130

NU219 50 N/A 100 130

NU220 50 N/A 100 130

NU318 80 N/A 70 130

NU320 80 N/A 50 130

NU2224 100 N/A 50 130

Note: the above table is based on a motor running for 24 hours per day. For an 8–hour duty cycle multiply the interval by 3.


TYPICAL PARTS LIST

Example: Toshiba High Effi ciency Motor

TYPICAL PARTS LIST Exploded View Drawing

Model Number 813–B1100

Output kW: 110 Poles: 4 Frame: D280M

1

2

34

5

6

7 8

9 10

11 12

13

1415

16

17

18

1920

21

22

23

No. Description Product Code No. Description Product Code

1 Flinger Drive EndFLINGD2803154TSHDE

13Fan Cover PMD280TSH

*(434–11101–01) (Steel Std) (433–32520–03)

2 Bearing Cap Outer Drive EndDEBCD2804TSHO

14 Flinger Non Drive EndFLINGD2804TSHNDE

(434–70831–01) (434–11101–06)

3 Drive End Grease PipeGPAD280TSHDE

15 Bearing Cap Outer Non Drive EndNDEBCD2804TSHO

(433–02924–93) (433–21188–07)

4 Bearing, Drive End NU220 16Terminal Box TBOXD250315TSH

(includes 18,19,20) (433–70886)

5 Drive End EndshieldDEESD2804TSH

17Terminal Block TBD250315TSH

(432–07293–07) Assembly (433–70277–91)

6Bearing Cap Inner DEBCD2804TSHI

18Gasket, between TBGD250315TSH

Drive End (434–21155–01) T/box lid & base (434–10342–01)

7 Internal Alloy FanFAD2804TSHINT

19Gland Plate TBGPD250315TSH

(433–07944–01) (M63 Entry) (434–70237–06)

8Bearing Cap Inner NDEBCD2804TSHI

20 Gasket, gland plateTBGPGD250315TSH

Non Drive End (434–21430–01) (434–70466–04)

9 N.D.E. EndshieldNDEESD2804TSH

21Gasket, between TBGMD250315TSH

(432–07293–01) Frame & term. box (434–06348–10)

10 Bearing, Non Drive End 6315CM 22 D–Face Flange FLD2804THE

11 Non Drive End Grease PipeGPAD280TSHNDE

23 Bearing Cap Outer Drive End (Flange) DEBCD2804TSHFLGO(434–34257–91)

12 Fan (C.I. as Std.)FCD2502804TSH

(433–24260–02)

Note: * Drawing number of part shown in brackets.


GENERAL INFORMATION

TESTINGRoutine testing is the typical test record for a customised motor, which can include following:

• Thermistor Insulation Test• Heater Insulation Test• Winding Insulation Resistance Test• Winding Hi–Pot Test• Surge Test• Thermistor Resistance Test• Bearing RTD Test• Winding RTD Test• Heater Resistance Test• Winding Resistance Test• No Load Test Run• Bearing Condition Test

Available Customisation Options

Anti Condensation heaters Left hand side terminal box

Bearing change on Non drive – end Lifting lugs – Special fi ttings

Bearing change on Drive – end Low noise fans

Bearing RTDs Oil seals

Bearing sensors Painting to special colours – Enamel

Brass gland plate Painting to special colours – Epoxy

Blank identifi cation nameplate Painting to special colours – Polyurethane

Captive screws for terminal box lids Porous (sintered bronze) drain plugs

Cast iron fan cover Rain hats

Constant velocity cooling fan Re–nameplate

Dual hand terminal boxes Routine test (non–witnessed)

Earth brush and Insulated Non – drive end housing for VSD applications Routine test (witnessed)

Encoders Shaft down application modifi cations

Earth studs – Additional Shaft up application modifi cations

Feet removal Separate terminal box auxiliary connections

Flange fi tting Special non standard shafts and extensions

Hazardous areas upgrades – Dust-excluding Ignition Proof (DIP) Special voltage applications

Hazardous areas upgrades – Increased Safety Ex-e Stainless steel coal shield

Hazardous areas upgrades – Non Sparking Ex-n Stainless steel fan covers

Fail safe brake motors Stainless steel sunshield

High grade balancing Stainless steel fasteners

Isonel Winding (tropic proofi ng) Thermistors terminated in auxiliary box

IP65/IP66 protection rating upgrades Winding RTDs terminated in auxiliary box

B14A Flanges available


GENERAL INFORMATION

HAZARDOUS AREASToshiba offers a range of IEC certifi ed Ex-n standard and customised High Effi ciency motors.

Motors are certifi ed to internationally recognized standards and are explosion protected in Australia under an independently audited quality system to MP87.1:2009 / IEC Ex OD005/V2.

The IEC Ex Certifi cation scheme is a global certifi cation frame work which, • Has a wide international acceptance • Is harmonized to international standards • Provides users confi dence that products meet critical safety standards

.

PAINTINGA typical customer modifi cation is an enhanced painting system, whether the specifi cation requires environmentally friendly low VOC, isocyanate free, superior corrosive protection, improved aesthetics, and extended durability, we offer different systems to meet your requirements.

Performance of a paint coating is infl uenced by a number of variables including atmospheric aggressiveness, surface preparation and the type and thickness of paint.

TIC is capable of offering three paint systems dependant on your requirements: • Acrylic high gloss fi nish, isocyanate free, weather resistant fi nish. • Epoxy, semi gloss, low VOC, high solids paint, providing an excellent anti-corrosive

barrier protection. • TIC actively promotes the use of environmentally sensitive products and also offer

Polysiloxane, a premium high performance, high solid, very low VOC, superior gloss, anti corrosive painting product.

The minimum dry fi lm thickness is clearly a function of the required duration and life cycle, but only to a certain practical point, a maximum of 210 microns for the harshest of conditions is recommended. Contact your local Toshiba International Corporation offi ce for further information.

The most common requested colours:

RAL 7003Moss Grey

R64Deep Indian Red

Y14Golden Yellow

X15Orange

B24Harbour Blue

G22Serpentine

Certifi cation Protection Standard Group Gas Group Temp Class Zone

IECEx TSA 09.0034X

n(non-sparking)

IEC 60034/AS 1359

IEC 60079.15

2 (other than mining)

IIC T32

(typically)

Distributed by:NSW/SYDNEY - Registered Offi ceToshiba International Corporation Pty Ltd 2 Morton Street, Parramatta NSW 2150Tel: +61 2 9768 6600 Fax: +61 2 9890 7546

NSW/MAITLAND Toshiba International Corporation Pty LtdUnit 1, 18 Kinta DriveBeresfi eld NSW 2322Ph: +61 2 4966 8124 Fax: +61 2 4966 8147

QUEENSLAND Toshiba International Corporation Pty LtdUnit 4-20 Smallwood Place Murarrie QLD 4172Ph: +61 7 3902 7888 Fax: +61 7 3902 7878

VICTORIA Toshiba International Corporation Pty Ltd 411 Ferntree Gully Rd, Mount Waverley, VIC 3149Tel: +61 3 8541 7960 Fax: +61 3 8541 7970

WESTERN AUSTRALIA Toshiba International Corporation Pty Ltd 10 Anderson Place,Perth International Airport, WA 6105Tel: +61 8 6272 5600 Fax: +61 8 6272 5601

www.toshiba.com.au

Toshiba International Corporation Pty Ltd ABN: 29 001 555 068

The information in this brochure is subject to change without notice. 10/09

Davidsons Electrical

Text Box

Distributed by: Davidson's Electrical 5 Featherstone Street North Rockhampton Queensland 4701 Ph: (07) 4936 1733 Fax: (07) 4936 1744

TOSHIBA INTERNATIONAL CORPORATION PTY LTD

TOTALLY ENCLOSED FAN COOLED

PREMIUM EFFICIENCY HEAVY DUTY ELECTRIC MOTORS

0.37kW to 355kW • 200volt to 1100volt

S O L U T I O N S • S E R V I C E • S U P P O R T

With Ex e, Ex n & DIP Options


STANDARD PREMIUM EFFICIENCY* MOTOR FEATURES INCLUDE

HEAVY DUTY CONSTRUCTION 1

• Frames are high grade cast iron,- Machined to close tolerance to ensure accurate alignment

and fi t in accordance with our high standards. - Exceptional corrosion resistance & high structural rigidity

are inherent in Toshiba motor construction.• Steel fan covers are standard with cast iron option.• Sintered bronze drain plugs are fi tted as standard for frames

D160 and above. Available as an option on smaller frames.

STANDARDS• Toshiba Premium Effi ciency Motors comply with AS1359 and

MEPS 2006 requirements.• Special motors to other Standards are also available eg

NEMA, CENELEC or other national standards.

PREMIUM EFFICIENCY LAMINATIONS 2 • Premium-grade silicon steel and longer cores lower

operating fl ux densities and losses achieving optimum effi ciency.

LOW LOSS STATOR WINDINGS 3

• T oshiba’s use of greater cross sectional area of copper lowers winding resistance and reduces losses giving improved effi ciency.

• All windings are insulated with non-hygroscopic materials, ensuring reliable motor operation in humid, corrosive and abrasive industrial environments.

INSULATION & THERMAL ADVANTAGE• Toshiba motors are insulated with class ‘F’ materials and

feature excellent thermal reserve, offering low temperature rise characteristics generally below class ‘E’.

• These characteristics allow optimal fl exibility in regard to variable frequency drives, higher altitude and higher ambient applications, and are also forgiving to intermittent current overloads.

FLEXIBLE TERMINAL BOX DESIGN• Cast iron terminal boxes are diagonally split, and have

fl anges and neoprene gaskets. Larger frames have oversized fabricated steel boxes.

• All terminal boxes are fi tted with removable gland plates, drilled and tapped to dimensions specifi ed on pages 10-13. Blank or customised gland plates are available as an option.

• Terminal boxes may be rotated 90º by four positions for conduit entry on frames smaller than D315.

• Terminal boxes are mounted right hand side, viewed from drive end, and can be mounted on the opposite side if required on frames up to D225. On frames D250 and above, for non-standard terminal box positions contact Toshiba offi ce at time of order.

LOW NOISE LEVELS 4 • Special attention to the fan and cowl design achieves quiet

operation with effi cient cooling. Toshiba can supply motors with special low noise level fans and/or acoustic covers.

• Fans are cast iron or fabricated steel depending on frame size.

HIGH TORQUE ROTOR 5 • Pressure cast aluminium rotors with integrally cast bars, end

rings and cooling fans, provide reliable operation.• Specially designed rotors give Toshiba motors advantageous

torque characteristics and minimise losses.

LONG LIFE BEARINGS 6 • The use of oversized bearings assures long life and quiet

operation. Motors in frame sizes up to D132 have sealed bearings. Larger sizes have regreaseable bearings.

HARDWARE• All fastenings are zinc passivated for resistance to corrosion.• Threads are metric.

1

2

6

7

8

3

5

4

(*) The term Premium Effi ciency in this brochure has different connotation to Table 1 of IEC 60034-30


OUTPUT SHAFTS 7

• Output shafts are fi tted with water/dust excluders.

DURABLE NAMEPLATE• Stainless steel nameplate provides complete motor ratings

including bearing sizes for quick reference.

CORROSION RESISTANT FINISH 8

• Toshiba motors are Phenol Resin primed and fi nished with Polyurethane semi-gloss. Standard colour is Wood Smoke Grey. Customer specifi ed colours and paint fi nishes available.

CONNECTIONS• All motors are fi tted with stud type terminal blocks with 6

(terminations) winding leads. Motors in frames D112 and below may be confi gured for 220V-240V Delta or 380V-415V Star operation, suitable for VVVF Drives. Motors in larger frames are suitable for Direct-on-line, Auto-transformer, Star-Delta, Soft Starter and VVF Drives with 380V-415V supplies.

• Thermistors are fi tted as standard on motors, frame D160 and above and can be fi tted on smaller sizes if specifi ed. Thermistor terminals are marked T1, T2.

• An earthing terminal is provided inside the main terminal box, with an additional external earthing facility on all frames.

• Toshiba motors can be supplied wound for voltages up to 1100 volts.

ORDERING• When ordering please nominate: kW, rpm, enclosure

classifi cation (IP rating), mountings type, e.g. foot, fl ange or foot and fl ange, horizontal or vertical, shaft (shaft direction up or down etc).

• If in doubt about motor selection, please provide starting and application details.

• Give details of any additional specifi cation or requirements.

DRIVE APPLICATIONS• Motors 4 pole and slower are generally suitable for normal

vee-belt drive. Motors of higher speeds are generally for direct coupling only. For confi rmation of application suitability, please contact Toshiba.

• 2 Pole motors with frames D315 and above have unidirectional fans, normally set for clockwise rotation when viewed from the drive end (CCW fans also available), therefore direction of rotation for these motors should be stated at time of enquiry.

EXAMPLES OF COMMON MOUNTING ARRANGEMENTS

IM 1001– B3

IM 3001 – B5

IM 2001 – B35

IM 1011 – V5

IM 3011 – V1

IM 2011 – V15

IM 1031 – V6

IM 3031 – V3

IM 2031 – V36

FOOT MOUNTED MOTOR:2 bearings, shaft with one free extension, stator frame with feet.

FLANGE MOUNTED MOTOR:2 bearings, shaft with one free extension, stator frame without feet, large fl ange with clearance fi xing holes.

FOOT AND FLANGE MOUNTED MOTOR:2 bearings, shaft with one free extension, stator frame with feet, large fl ange with clearance fi xing hole.


LOW VOLTAGE MOTOR RANGES

PREMIUM EFFICIENCY MOTORS(Premium Effi ciency)Ratings: 0.37kW to 800kW (200V - 1100V)

2,4,6,8 Pole (Specials Available)Protection Classifi cation IP56 - IP66

Benefi ts: High starting torque with low starting current ensures premium performance under arduous load conditions. Easily adapted for VVVF control or reduced voltage starting, this range offers a high degree of fl exibility in application while providing effi cient performance.

LARGE HEAVY DUTY MOTORS(High Effi ciency) - Motors Above AS1359.30Ratings: 185kW to 800kW (200V - 1100V) 2,4,6, 8 Pole (Specials available) Protection classifi cation IP55 - IP66Benefi ts: Designed and built for Heavy Duty Industrial

applications. Adaptable for VVVF control or reduced voltage starting, this range offers a high degree of fl exibility in application.

HAZARDOUS AREA MOTORSBoth, Premium Effi ciency and High Effi ciency Motor ranges are suitable for modifi cation to comply with Hazardous Area classifi cations and are certifi ed to current Australian and IEC Standards. Refer to table on page 7, for more detail.

EXPLOSION PROTECTED MOTORSRatings: 0.37kW to 700kW (200V - 1100V) 2,4,6,8 Pole (Specials Available) Ingress Protection Classifi cation IP55 - IP66 Ex d certifi ed to current Australian and IEC

Standards including Group 1 mining.Benefi ts: Suitable for Industrial applications such as mining

and petrochemical. Versatile construction, side or top mounting of terminal box, foot, foot & fl ange and fl ange mounting options. Modifi cations to satisfy individual customer requirements and specifi cations. Refer to Toshiba’s Flameproof Catalogue.

SPECIAL MOTORSToshiba offers a range of motors to suit individual customer requirements. Special applications include - Multi Speed Motors, Brake Motors, Direct Current Motors, Open Drip Proof Motors, Wound Rotor Motors, Variable Speed Motors, CENELEC and NEMA standard motors and most special application motors.

PREMIUM EFFICIENCY MOTOR

LARGE HEAVY DUTY MOTOR - HIGH EFFICIENCY

EXPLOSION PROTECTED MOTOR


DEFINITIONS AND FORMULEPower: Power is the rate of doing work and in metric system, it

is expressed in Watts (W) or often in kilowatts (kW).

Output Power of 3-Ph Electrical Motor:

P (kW) = (1.732 x Line Voltage x Line Current x p.f. x (Motor Eff./100)) 1000

P (kW) = 0.746 x Horsepower

Torque: Torque is a twisting force about an axis of rotation. It is measured in units of force times distance from the axis (Nm). For an electric motor, Torque is its turning capacity and hence, its most useful characteristic.

Torque and Power are related to each other by the following equation:

Power (kW) = Torque (Nm) x Speed (rpm) 9550

Inertia: Inertia is the name for the tendency of an object in motion to remain in motion. Typically for cylindrical objects, it is given by:

GD2 (kg-m2) = 1/2 x Mass x (Diameter)2

Acceleration Time Acceleration Time of a motor is related to Total Inertia at the motor shaft as well as Acceleration Torque by the following equation:

Acc. Time (sec) = GD2 (kg-m2) x Change in Speed (rpm) 375 x Acc. Torque (Nm)

Acc. Torque of a motor can be approximated as follows:

Where Ts = Starting Torque , Tb = Breakdown Torque , TL = Load Torque at Motor Shaft.Tacc = acc. time (sec).

MOTORS WITH VVVF DRIVESMore and more motors in industries are getting driven by VVVF drives for accurate speed control. While accurate speed control results into better product quality end product and/or saving of energy, performance of motors with VVVF drives is considerably different than when they are fed directly by mains supply.

Unless the motors have separate forced fan-cooling, reduced speeds requires that their outputs are re-rated to allow generated heat to be adequately dissipated. This is of particular importance when motors are running at very slow speeds but still requiring constant torques through out the speed range.

Further, unlike the mains supply, VVVF supply voltage is non-sinusoidal and is often in the form chopped waveforms. This pulse Width Modulated (PWM) waveform has detrimental effects on motor torque capability as well as its thermal characteristics. This also calls for additional de-ration of its output. PWM chopped waveform also leads other motor issues such as:• Decreased Insulation life due to dv/dt effects as well as increased

voltage levels at the motor terminals due to refl ected waves• Increased noise levels – especially at low VVVF carrier frequencies• Reduced bearing life through Electric Discharge Machining

(EDM) effects.• Motor over-heating due to harmonics in PWM waveform• Possibility of generating shaft currents

As with most applications, proper investigation during project conceptualization, as well as prior to actual installation, often saves considerable time and money in solving some of the above mentioned issues.

With vast experience of Toshiba engineers, cost effective and reliable Motor-Drive solutions can be ensured. Following information helps in selecting the most optimum solution:• Type of Load / Application (e.g. Conveyor/Fan/Pump/

Mixer etc)• KW and Torque required in the required speed range• Supply Voltage and Frequency with their tolerances• Environmental Conditions (Temperature/Hazardous Area etc)• Cable length from VVVF to the motor

ELECTROMAGNETIC COMPATIBILTY Toshiba motors and VVVF Drives comply to Electromagnetic Compatibility (EMC) regulations as per Australian C-Tick Scheme.

GENERAL INFORMATION

For Constant Torque Loads (e.g. Conveyors, Mixers etc) Tacc = 0.4(Ts+Tb)– TL

For Quadratic Torque Loads (Cent. Fans / Pumps) Tacc = 0.4(Ts+Tb)– 0.33 x TL

FULL

LO

AD

TO

RQ

UE

(%)

CU

RR

ENT

(%

)

MOTOR STARTING PERFORMANCE VERSUS SLIP CURVES

SLIP (%)

300

250

200

150

100

50

0

700

600

500

400

300

200

100

0100 90 80 70 60 50 40 30 20 10 0

IA TB

TS


Toshiba offers the widest range of Hazardous Area certifi ed motors in Australia.

Both our Premium Effi ciency and Energy Effi cient motor ranges are certifi ed for modifi cation for use in hazardous areas as per tables 1 and 2 on page 7.

SOME TYPICAL AREAS OF USE• Petrochemical, Mining, Oil & Gas, Chemical.

FLAMEPROOF Ex dMotors are constructed so as to contain an internal explosion within the motor and prevent the transmission of fl ame to external atmosphere. External temperature during operation is kept such

that the surrounding fl ammable atmosphere cannot be ignited.

CERTIFICATION AND APPROVALSToshiba’s Flameproof motors are Ex d approved for explosive gase groups IIA, IIB & IIC for temperature class T4, and are also approved for underground Coal Mines, apparatus group I (methane).

For more information please refer to Toshiba’s Flameproof Motor Catalogue.

INCREASED SAFETY Ex eThese motors are not built to withstand an internal explosion (fl ameproof). They are designed to ensure safety by means of a number of special features to ensure freedom from arcs, sparks or dangerous surface temperatures. They resemble

standard motors in appearance but have special increased safety terminals within an IP56 terminal box.

The main features of increased safety motors are:• Special attention to air gap concentricity and clearance of all

rotating parts• Components subject to impact tests• Temperature rise 10ºC lower than the permitted maximum

for that class of insulation• Maximum surface temperature T2 or T3• Compliance with tE characteristics• Special terminal block to accommodate specifi ed creepage

and clearances• Terminal block material ensures anti tracking The maximum surface temperature (T) applies to all surfaces of the motor, both internal and external. Under locked rotor conditions, the rotor temperature in certain designs increases faster than that of the stator windings. In either event this is catered for in conjunction with the tE time.

tE TIMEtE time is defi ned as the time taken for a.c. windings when carrying the starting current IA to be heated up from temperature reached in rated service and at maximum ambient temperature, to the limiting temperature. In the graph below, ‘A’ represents the maximum ambient temperature and ‘B’ represents temperature reached under normal load. If fault occurs and the rotor becomes locked, then the conditions shown in part 2 of the graph will apply. The motor temperature will increase very rapidly to ‘C’, which is less than the T classifi cation for the motor. The time taken to reach limiting temperature point ‘c’ from tempreture level B is called tE time. Control gear must be provided to disconnect the motor from the supply within this time tE. These motors are certifi ed and suitable for use in zone 1 and have a maximum temperature level of T3. They are intended for continuous running and are unsuitable for duties involving frequent starts/stops or long run-up times or VVVF operation.

MOTORS FOR HAZARDOUS AREAS

Ex 'd'

Ex 'n'

O = temperature ºCA = max. ambient temperatureB = temperature in rated serviceC = limiting temperaturet = time

e = temperature1 = temperature rise

in rated service2 = temperature rise during

stalled motor test

Typical Ex e nameplate

tE

1

2

c

b

a

0

e

t


NON SPARKING Ex nThese motors are for use in Zone 2 hazardous locations. The Ex n motor is very similar in construction to the TEFC machine. The main points of difference are:• Special attention to air gap concentricity and clearance

of all rotating parts• Components subject to impact test• Maximum internal or external surface temperature T3• Terminal block material to ensure anti-tracking• Special terminal block to stop creepage.It can be observed that many of the above Ex n features are similar to type Ex e except that the standard outputs are obtained from these motors, i.e. no de-rating is involved. Because Ex n motors are used in Zone 2 semi-hazardous locations, internal and external surfaces are limited to T3 at all times except during the starting period.

DUST-EXCLUDING IGNITION-PROOF DIPThese motors are built to exclude dust and to prevent, sparks or heat otherwise generated or liberated inside the enclosure to cause ignition of exterior accumulations or atmospheric suspensions of a specifi c dust on or in the vicinity of the enclosure. Dust is excluded from the motor and terminal box enclosure and the exterior temperature is kept below the ignition temperature of a dust cloud or layer, up to 5mm thick. As a rule dust layering should be avoided. Examples of such dusts are wood, starch, coal dust and grain dusts including fl our, cocoa, sugar, milk powder and tea, as well as various metals and chemicals including bronze, zinc, sulphur and toner.It should be noted that the distinction between dust types does not affect the selection of equipment for dust areas.

HAZARDOUS AREA CLASSIFICATION

Zone 0 Zone where explosive atmosphere is continuously present for long periods ( > 1000 Hrs)

Zone 1 Zone where explosive atmosphere is periodically present in normal operation ( > 10 Hrs – 1000 Hrs)

Zone 2 Zone where explosive atmosphere is not likely to be present in normal operation and if present it exists for short periods only (< 10 Hrs)

GAS GROUPING FOR ELECTRICAL APPARATUS EN 50014 AND IEC 60079-0

Group Gas

I All underground Coal Mining applicationsFiredamp (methane)

IIA Industrial methane, propane, gasoline and most industrial gases

IIB Ethylene, coke oven gas and other industrial gases

IIC Hydrogen, acetylene, carbon disulphide

Temperature class T1 T2 T3 T4 T5 T6

Temperature limit ºC 450 300 200 135 100 85

GROUP CLASSIFICATION

Group 1 Coal Mines

Group 2 Other

HAZARD CLASSIFICATION

Class 1 Gas

Class 2 Dust

TYPICAL TIC AUSTRALIAN / IEC STANDARD EXPLOSION PROTECTED CERTIFICATES

TYPE OF HAZARD EXPLOSIVE GASES EXPLOSIVE DUSTS

Area of Classifi cation Zone 1 or 2 (Class 1) Zone 2 (Class 1) Zone 21 (DIV 1)Zone 22 (DIV 2)

Type of Motor Protection Explosion Protected Ex d Increased Safety Ex e Non-Sparking Ex n Dust Ignition Proof DIP

“Toshiba Certifi cationsof Compliance

AUS Ex 00.3695X

AUS Ex 1174X IEC Ex TSA 09.0034X AUS Ex 1078XAUS Ex 00.3697X

AUS Ex 00.3698X

Apparatus Group IIA, IIB & IIC(including GROUP I Mining) IIA, IIB & IIC IIA, IIB & IIC ZONE 21 & 22

Temperature Class T4 (options T5 & T6) T3 (and T2) T3 T4

Referenced Standards IEC 60079AS/NZS 60079.1 AS/NZS 60079.7 IEC 60079

AS/NZS 60079.15 ANZS 61241


PERFORMANCE DATAPREMIUM EFFICIENCY PERFORMANCE DATA AT 415V - 50Hz

Output kW RPM Frame

Number

Full Load Current (A) No Load

Current (A)

Locked Rotor

Current (%) F/L

Locked Rotor

Torque (%) F/L

Pull Up Torque (%) F/L

BreakDown Torque (%) F/L

Effi ciency (%) Power FactorRotor GD2 (kg.m²)

Sound Pressure dB(A) at 1 metre

@ 415V @ 400V @ 380VFull Load 75% Load 50% Load Full Load 75% Load 50% Load

0.37

2830 D71 0.95 0.87 0.89 0.68 521 378 300 470 73.9 72.6 68.5 0.74 0.64 0.52 0.01 671410 D71M 1.05 1.05 1.05 0.79 571 383 306 396 75.5 73.9 69.1 0.65 0.56 0.43 0.01 56900 D80 1.10 1.10 1.10 0.81 405 279 223 309 73.6 74.0 71.7 0.65 0.55 0.42 0.01 49675 D90SL 1.40 1.40 1.40 1.11 333 199 179 232 67.1 65.5 60.1 0.54 0.46 0.36 0.02 45

0.55

2805 D71 1.18 1.19 1.22 0.64 594 226 190 300 77.4 78.4 77.0 0.84 0.76 0.63 0.01 671430 D80 1.32 1.32 1.33 0.95 784 433 350 481 80.8 79.4 75.2 0.72 0.62 0.48 0.01 56895 D80 1.62 1.62 1.62 1.26 406 311 249 328 74.2 74.8 72.5 0.64 0.53 0.40 0.01 51700 D90LL 1.90 1.90 1.90 1.50 375 234 211 257 73.2 72.1 67.6 0.55 0.46 0.35 0.03 48

0.75

2845 D80 1.6 1.6 1.6 0.9 850 450 370 537 81.6 80.8 77.5 0.81 0.73 0.61 0.01 551425 D80 1.8 1.7 1.8 1.2 725 406 355 426 82.2 81.5 78.3 0.73 0.64 0.50 0.01 53945 D90SL 2.0 2.0 2.0 1.4 505 215 201 304 81.1 81.5 79.2 0.65 0.55 0.42 0.02 55705 D100L 2.2 2.2 2.2 1.6 430 202 182 273 79.5 79.5 76.8 0.60 0.51 0.39 0.04 49

1.1

2855 D80 2.2 2.2 2.3 1.1 857 432 372 447 83.8 83.7 81.1 0.84 0.77 0.65 0.01 661420 D90SL 2.5 2.4 2.6 1.3 664 326 315 349 84.7 85.5 84.5 0.77 0.69 0.56 0.02 57935 D90LL 2.7 2.7 2.8 1.6 490 215 196 255 80.9 81.5 79.5 0.71 0.63 0.50 0.03 57695 D100L 3.2 3.2 3.3 2.2 397 198 178 209 78.7 79.4 77.4 0.61 0.53 0.41 0.05 51

1.5

2875 D90SL 2.7 2.8 2.9 1.0 802 303 235 379 87.4 88.2 87.6 0.87 0.83 0.73 0.01 641420 D90LL 3.3 3.3 3.4 1.9 675 358 286 390 86.2 87.1 86.3 0.74 0.66 0.52 0.02 53945 D100L 3.5 3.5 3.6 2.2 571 300 282 350 85.0 85.3 82.8 0.70 0.62 0.49 0.05 51710 D112ML 4.0 4.0 4.1 2.0 499 190 160 275 85.3 86.0 85.0 0.61 0.53 0.40 0.08 55

2.2

2875 D90LL 3.9 4.0 4.2 1.4 915 351 276 362 88.7 89.4 88.9 0.89 0.84 0.75 0.01 631425 D100L 4.4 4.4 4.6 2.1 727 302 261 388 87.1 87.7 86.9 0.81 0.74 0.62 0.04 57960 D112ML 4.6 4.7 4.8 2.8 652 325 263 481 88.2 88.4 87.8 0.75 0.67 0.53 0.08 59715 D132S 5.0 5.0 5.1 3.2 584 231 208 290 84.1 83.6 81.0 0.73 0.65 0.52 0.19 55

3

2910 D100L 5.4 5.5 5.7 2.0 898 329 256 382 88.3 88.2 86.5 0.88 0.85 0.76 0.03 731430 D100L 5.9 6.0 6.1 3.0 785 341 317 369 87.2 87.8 86.7 0.81 0.74 0.62 0.05 57970 D132S 6.7 6.5 6.7 3.6 681 237 233 381 89.0 89.5 88.3 0.73 0.65 0.52 0.16 53715 D132M 6.7 6.8 6.9 4.2 601 221 199 322 84.7 84.3 81.8 0.73 0.65 0.52 0.24 56

4

2905 D112ML 7.0 7.2 7.7 2.5 860 258 210 365 89.4 90.2 90.0 0.88 0.84 0.75 0.03 671450 D112ML 7.8 8.0 8.2 3.7 746 323 258 363 88.3 88.5 87.3 0.80 0.75 0.64 0.08 66965 D132M 8.1 8.3 8.6 3.9 643 224 221 322 88.7 89.5 89.2 0.77 0.71 0.60 0.18 57730 D160M 10.0 10.0 10.2 6.2 441 186 167 209 86.7 86.8 85 0.64 0.56 0.44 0.35 56

5.5

2915 D132S 10.0 10.0 10.5 2.9 679 263 254 308 91.3 91.5 90.3 0.86 0.84 0.77 0.07 641460 D132S 10.2 10.4 10.9 3.8 737 264 211 319 90.5 90.7 89.4 0.83 0.79 0.69 0.16 53965 D132M 11.7 11.5 11.8 5.8 689 263 260 374 89.6 90.3 89.9 0.76 0.69 0.56 0.22 58720 D160M 12.6 12.9 13.4 6.6 429 163 139 210 88.4 89.1 88.6 0.69 0.62 0.51 0.51 58

7.5

2915 D132S 12.9 13.3 14.0 3.5 802 242 194 355 91.7 91.7 91.1 0.88 0.86 0.81 0.08 611455 D132M 14.7 14.8 15.2 6.5 694 288 230 317 91.1 91.5 90.8 0.78 0.73 0.62 0.19 55970 D160M 14.6 15.0 15.7 6.3 524 198 184 276 91.1 91.9 92.0 0.79 0.74 0.63 0.51 58720 D160L 18.0 18.2 18.6 10.3 428 160 144 231 87.9 88.6 87.8 0.66 0.59 0.47 0.59 68

11

2925 D160M 18.1 18.8 19.8 4.1 702 216 147 311 92.6 92.9 92.3 0.91 0.90 0.86 0.18 771465 D160M 20.4 20.8 21.6 8.1 647 247 198 308 92.3 92.4 91.6 0.81 0.77 0.68 0.34 58970 D160L 21.1 21.6 22.5 8.8 597 215 197 295 91.4 92.2 91.9 0.79 0.74 0.64 0.59 65730 D180L 22.9 22.9 23.3 13.2 603 249 224 307 90.0 89.9 88.1 0.75 0.67 0.54 1.34 54

15

2925 D160M 24.9 25.8 27.6 6.1 699 205 136 307 92.3 92.7 92.1 0.91 0.89 0.84 0.20 731465 D160L 28.0 28.5 29.5 11.3 674 280 230 305 92.5 92.7 91.9 0.81 0.76 0.67 0.40 58975 D180L 27.7 28.5 29.8 11.5 653 234 216 408 92.1 92.7 92.6 0.82 0.77 0.66 1.11 61735 D200L 30.5 31.1 32.2 14.8 564 244 220 249 91.8 91.9 91.1 0.75 0.69 0.57 2.67 60

18.5

2940 D160L 30.8 31.7 33.2 8.9 844 292 252 343 93.6 93.6 92.7 0.89 0.86 0.80 0.23 801470 D180M 34.4 35.0 36.4 13.5 584 205 164 217 93.6 93.8 93.1 0.80 0.77 0.66 0.76 66975 D200L 32.1 33.2 34.9 11.6 623 346 299 372 92.5 93.3 93.4 0.87 0.83 0.75 1.99 65730 D225S 40.4 40.8 42.3 20.5 500 224 202 232 91.1 91.5 90.8 0.70 0.64 0.52 3.61 62

22

2955 D180M 36.8 37.9 39.8 9.9 785 282 226 308 93.9 93.9 93.0 0.89 0.86 0.80 0.46 651480 D180L 41.3 41.9 43.4 17.5 625 262 210 274 94.1 93.7 92.9 0.79 0.74 0.63 0.82 56980 D200L 39.6 40.6 42.4 15.9 626 319 288 358 93.4 93.8 93.4 0.83 0.78 0.68 2.29 59735 D225M 43.0 43.7 44.8 23.4 700 279 237 297 91.9 92.0 90.9 0.77 0.70 0.57 4.21 66

30

2950 D200L 50.8 52.5 55.1 13.3 697 249 206 327 93.1 92.8 91.7 0.88 0.87 0.83 0.85 851480 D200L 52.4 53.8 56.3 17.4 706 191 153 290 94.1 94.0 93.0 0.85 0.82 0.74 1.75 65980 D225M 53.2 54.8 57.3 17.9 624 260 229 391 94.3 94.7 94.6 0.83 0.80 0.72 3.57 67735 D250S 58.0 59.6 62.4 23.9 583 181 163 253 93.1 93.4 92.9 0.77 0.73 0.63 7.57 72


PERFORMANCE DATAHIGH EFFICIENCY PERFORMANCE DATA AT 415V - 50Hz

PERFORMANCE DATAPREMIUM EFFICIENCY PERFORMANCE DATA AT 415V - 50Hz

Output kW RPM Frame

Number

Full Load Current (A)No

Load Current

(A)

Locked Rotor

Current (%) F/L

Locked Rotor

Torque (%) F/L




Sound Pressure dB(A) at 1 metre


37

2950 D200L 61 63 67 15 690 311 254 390 94.0 94.1 93.8 0.89 0.88 0.86 1.02 84

1480 D225S 68 69 72 27 705 210 168 314 94.6 94.5 93.8 0.80 0.75 0.66 2.27 67

985 D250S 67 69 73 23 561 277 252 336 94.5 94.8 94.6 0.81 0.78 0.70 5.95 71

740 D250M 73 74 76 34 633 188 169 228 93.5 93.7 93.0 0.75 0.70 0.58 8.83 66

45

2965 D225M 74 76 80 17 763 242 210 476 94.4 94.2 93.3 0.90 0.89 0.84 1.70 84

1480 D225M 80 82 86 27 650 219 180 346 95.1 95.3 94.3 0.82 0.80 0.70 2.56 66

985 D250M 83 84 88 33 669 353 282 354 94.9 94.9 94.4 0.80 0.75 0.65 7.28 66

740 D280S 87 89 93 37 641 262 210 316 93.7 93.8 93.0 0.77 0.72 0.62 14.1 55

55

2965 D250S 91 94 100 23 682 217 210 397 94.4 94.2 93.3 0.89 0.87 0.83 3.2 82

1480 D250S 98 100 104 34 716 204 219 163 94.4 94.2 93.3 0.83 0.79 0.71 4.2 72

990 D280S 99 102 107 34 670 231 218 380 95.4 95.5 95.0 0.81 0.78 0.70 10.8 67

740 D280M 107 109 114 48 678 204 176 223 94.2 94.3 93.6 0.76 0.71 0.60 18.2 58

75

2960 D250M 125 127 134 31 768 199 193 285 94.9 94.9 94.3 0.89 0.87 0.83 4.0 82

1485 D250M 131 134 139 44 741 200 175 280 95.6 95.9 95.9 0.84 0.80 0.74 5.4 68

990 D280M 139 143 148 43 639 227 215 405 95.6 95.9 95.8 0.78 0.76 0.68 14.8 69

740 D315S 140 144 150 53 679 282 240 360 94.1 94.6 94.4 0.80 0.76 0.66 21.7 57

90

2980 D280S 149 150 157 31 735 161 150 276 96.0 95.7 95.0 0.90 0.89 0.84 4.6 82

1485 D280S 151 155 164 40 699 178 134 246 95.6 95.5 94.7 0.87 0.85 0.80 8.8 77

985 D315S 158 163 171 52 659 248 210 263 95.6 95.8 95.3 0.83 0.80 0.72 18.0 70

745 D315M 173 175 180 84 656 254 229 311 94.7 94.5 93.5 0.77 0.70 0.58 27.8 63

110

2980 D280M 176 181 188 43 904 212 201 347 96.2 96.0 95.1 0.91 0.88 0.82 5.8 82

1470 D280M 179 185 194 46 716 261 214 282 95.3 95.3 94.6 0.91 0.89 0.84 10.6 75

985 D315M 193 199 209 60 664 197 180 296 95.7 95.8 95.4 0.83 0.80 0.73 20.1 74

132

2970 D315S 210 218 230 42 825 175 156 374 95.5 95.4 94.8 0.92 0.91 0.88 6.8 83

1485 D315S 224 233 247 41 602 255 193 205 95.5 95.7 95.3 0.86 0.86 0.82 13.1 80

985 D315M 230 237 248 73 677 215 187 273 95.6 96.0 95.5 0.83 0.81 0.73 22.8 70

150

2970 D315M 236 245 260 39 725 153 145 287 95.9 95.8 95.6 0.92 0.92 0.89 7.1 85

1480 D315M 245 255 272 45 644 253 191 207 95.5 95.7 95.3 0.89 0.89 0.86 15.1 78

985 D315M 263 272 285 86 741 253 208 310 95.8 96.0 95.6 0.83 0.80 0.73 19.1 71

HEAVY DUTY INDUSTRIAL - PREMIUM EFFICIENCY PERFORMANCE DATA AT 415V - 50Hz – LARGER SIZES (BEYOND AS 1359.30) AVAILABLE FROM STOCK

Output kW RPM Frame

Number

Full Load Current (A)No

Load Current

(A)

Locked Rotor

Current (%) F/L

Locked Rotor

Torque (%) F/L




Sound Pressure

dB(A) at 1 metre


185 1480 D315M(F) 310 322 339 88 553 186 161 223 95.0 94.9 94 0.88 0.86 0.80 25 81

2002970 D315M(F) 332 331 348 76 602 210 168 260 95.2 94.9 93.7 0.89 0.88 0.84 16 87

985 D315M(F) 371 376 384 178 624 212 180 252 95.0 95.1 94.2 0.79 0.73 0.61 27 79

220 1467 D315M(F) 375 387 407 115 531 204 177 237 94.8 94.8 93.8 0.87 0.85 0.78 25 84

250

2980 D315LL 430 430 404 120 733 255 170 295 95.9 95.9 95.2 0.90 0.88 0.81 24 89

1458 D315LL 430 443 465 132 506 194 169 242 94.5 94.4 93.3 0.86 0.84 0.77 37 84

985 D315LL 455 472 496 170 514 183 159 218 95.3 95.6 95.3 0.82 0.79 0.69 38 81

280 1468 D315LL 485 503 530 158 531 211 183 241 94.9 94.9 94.0 0.85 0.82 0.75 37 84

355 1475 D355LL 580 602 634 134 534 191 162 214 95.3 95.5 94.7 0.90 0.89 0.87 50 83

Note: For performance data on High Effi ciency Motors >150kW, refer to page 14


FOOT MOUNTED


DIMENSIONS - PREMIUM EFFICIENCY

2, 4, 6, 8 POLE ALL DIMENSIONS (MM)

DIMENSIONSFRAME

D71 D80 D90SL D90LL D100L D112ML D132S D132M D160M D160L D180M D180L

A 112 125 140 140 160 190 216 216 254 254 279 279

AA 35 35 40 40 45 40 50 50 60 60 60 60

AB 140 155 176 176 196 220 260 260 308 308 324 324

AC 160 180 207 207 223 242.5 284.5 284.5 324 324 390 390

AD 178 185 193 193 295 205 239 239 293 293 360 360

AE 135 145 142 142 166 158 181 181 220 220 275 275

AK M5 M6 M8 M8 M10 M10 M12 M12 M16 M16 M16 M16

B 90 100 100 125 140 140 140 178 210 254 241 279

BB 114 130 149 178 176 187 175 213 250 294 286 324

BK 18 20 25 25 28 28 28 28 36 36 36 36

C 45 50 56 56 63 70 89 89 108 108 121 121

D 14 19 24 24 28 28 38 38 42 42 48 48

E 30 40 50 50 60 60 80 80 110 110 110 110

ED 22 30 40 40 50 50 65 65 90 90 90 90

F 5 6 8 8 8 8 10 10 12 12 14 14

G 11 15.5 20 20 24 24 33 33 37 37 42.5 42.5

H 71 80 90 90 100 112 132 132 160 160 180 180

HA 8 8 10 10 12 12 15 15 18 18 20 20

HC 162 175 198 198 – – – – – – – –

HD – – – – 246 274 316 316 373 373 440 440

HE 31.5 43.5 27.3 27.3 69 55 67.5 67.5 92.5 92.5 98 98

K 7 10 10 10 12 12 12 12 14.5 14.5 14.5 14.5

KK M20 M20 M20 M20 M20 M20 M25 M25 M32 M32 M40 M40

KT 5 6 7 7 7 7 8 8 8 8 9 9

L 234 274 327 356 376 401 450 488 603 647 677 715

WEIGHT** 17 24 26 29 44 53 113 85 136 158 205 217

** Weight is given in kg as an approximate value.


FOOT MOUNTED


** Weight is given in kg as an approximate value.


2, 4, 6, 8 POLE ALL DIMENSIONS (MM)

DIMENSIONSFRAME LARGE FRAMES

D200L D225S D225M D250S D250M D280S D280M D315S D315M D315M(F) D315LL D355LL

A 318 356 356 406 406 457 457 508 508 508 508 610

AA 80 80 80 100 100 110 110 140 140 140 140 160

AB 378 416 416 486 486 560 560 630 630 645 645 710

AC 441 484 484 547 547 621 621 680 680 800 800 860

AD 385 410 410 520 520 545 545 552 552 850 850 890

AE 300 325 325 403 403 428 428 443 443 618 618 658

AK2 M20 M20 M20 M20 M20 M20 M20 M20 M20 M20 M20 –

4, 6, 8 M20 M20 M20 M20 M20 M20 M20 M20 M20 M24 M24 M24

B 305 286 311 311 349 368 419 406 457 457 710 900

BB 360 366 391 415 449 440 490 480 530 530 782 1020

BK 42 42 42 42 42 42 42 42 42 30 36 36

C 133 149 149 168 168 190 190 216 216 216 216 254

D2 55 -– 55 60 60 65 65 65 65 65 65 –

4, 6, 8 55 60 60 70 70 80 80 85 85 95 110 110

E2 110 – 110 140 140 140 140 140 140 140 140 –

4, 6, 8 110 140 140 140 140 170 170 170 170 170 210 210

ED2 90 110 90 110 110 110 110 110 110 110 110 –

4, 6, 8 90 110 110 110 110 140 140 140 140 140 170 170

F2 16 – 16 18 18 18 18 18 18 18 18 –

4, 6, 8 16 18 18 20 20 22 22 22 22 25 28 28

G2 49 – 49 53 53 58 58 58 58 58 58 –

4, 6, 8 49 53 53 62.5 62.5 71 71 76 76 86 100 100

H 200 225 225 250 250 280 280 315 315 315 315 355

HA 20 22 22 30 30 30 30 35 35 35 35 40

HC – – – – – – – – – – – –

HD 486 538 538 618 618 675 695 738 738 740 740 835

HE 143 173 173 81 81 127 127 63 63 33 33 75

K 18.5 18.5 18.5 24 24 24 24 28 28 28 28 28

KK M50 M50 M50 M63 M63 M63 M63 M63 M63 NIL NIL NIL

KT2 10 – 10 11 11 11 11 11 11 11 11 –

4, 6, 8 10 11 11 12 12 14 14 14 14 14 16 16

L2 772.5 – 812 946.5 984.5 1083.5 1134.5 1224 1275 1392 1501 –

4, 6, 8 772.5 817 842 946.5 984.5 1113.5 1164.5 1341.5 1392.5 1434.5 1583.5 1902

WEIGHT** 321 395 418 597 680 824 943 1107 1319 1800 2050 2780




2, 4, 6, 8 POLE

FOOT & FLANGE MOUNTED



DIMENSIONSFRAME

D71 D80 D90SL D90LL D100L D112ML D132S D132M D160M D160L D180M D180L

A 112 125 140 140 160 190 216 216 254 254 279 279

AA 35 35 40 40 45 40 50 50 60 60 60 60

AB 140 155 176 176 196 220 260 260 308 308 324 324

AC – 184 207 207 223 243 284.5 284.5 350 350 390 390

AD 178 185 192.5 192.5 210 205 239 239 293 293 360 360

AE 135 144.5 142 142 167 158 181 181 220 220 275 275

AK M5 M6 M8 M8 M10 M10 M12 M12 M16 M16 M16 M16

B 90 100 100 125 140 140 140 178 210 254 241 279

BB 114 130 149 178 176 187 175 213 250 294 286 324

BK 18 20 25 25 28 28 28 28 36 36 36 36

C 74 50 56 56 63 70 89 89 108 108 121 121

D 14 19 24 24 28 28 38 38 42 42 48 48

E 30 40 50 50 60 60 80 80 110 110 110 110

ED 22 30 40 40 50 50 65 65 90 90 90 90

F 5 6 8 8 8 8 10 10 12 12 14 14

G 11 15.5 20 20 24 24 33 33 37 37 42.5 42.5

H 71 80 90 90 100 112 132 132 160 160 180 180

HA 8 8 10 10 12 12 15 15 18 18 20 20

HC 162 175 198 198 – – – – – – – –

HD – – – – 246 274 316 316 373 373 440 440

HE 31.5 43.5 41 41 58 61 67.5 67.5 92.5 92.5 106 106

K 7 10 10 10 12 12 12 12 14.5 14.5 14.5 14.5

KK M20 M20 M20 M20 M20 M20 M25 M25 M32 M32 M40 M40

KT 5 6 7 7 7 7 8 8 8 8 9 9

L 273 274 327 356 369 401 450 488 603 647 676.5 714.5

M 130 165 165 165 215 215 265 265 300 300 300 300

N 110 130 130 130 180 180 230 230 250 250 250 250

P 160 200 200 200 250 250 300 300 350 350 350 350

S 10 12 12 12 14.5 14.5 14.5 14.5 18.5 18.5 18.5 18.5

T 3.5 3.5 3.5 3.5 4 4 4 4 5 5 5 5

HOLES 4 4 4 4 4 4 4 4 4 4 4 4

WEIGHT** 18 26 28 31 49 57 85 117 144 166 215 227

** Weight is given in kg as an approximate value. Angle ∝° for 4 hole = 45°, 8 hole = 22.5°.

ALL DIMENSIONS (MM)

13

DIMENSIONS - PREMIUM EFFICIENCYFOOT & FLANGE MOUNTED


2, 4, 6, 8 POLE



DIMENSIONSFRAME LARGE FRAME

D200L D225S D225M D250S D250M D280S D280M D315S D315M D315M(F) D315LL D355LL

A 318 356 356 406 406 457 457 508 508 508 508 610

AA 80 80 80 100 100 110 110 140 140 140 140 160

AB 378 416 416 486 486 560 560 630 630 630 645 710

AC 441 N/A N/A N/A 547 621 621 680 680 760 800 860

AD 385 410 410 520 520 545 545 552 552 862 850 890

AE 300 325 325 403 403 428 428 443 443 628 618 658

AK2 M20 – M20 M20 M20 M20 M20 M20 M20 M24 M24 M24

4, 6, 8 M20 M20 M20 M20 M20 M20 M20 M20 M24 M24 M24 M24

B 305 286 311 311 349 368 419 406 457 457 710 900

BB 360 366 391 415 449 440 490 480 530 530 782 1020

BK 42 42 42 42 42 42 42 42 42 36 36 36

C 133 149 149 168 168 190 190 216 216 216 216 254

D2 55 55 55 60 60 65 65 65 65 65 65 65

4, 6, 8 55 60 60 70 70 80 80 85 85 95 110 110

E2 110 110 110 140 140 140 140 140 140 140 140 140

4, 6, 8 110 140 140 140 140 170 170 170 170 170 210 210

ED2 90 90 90 110 110 110 110 110 110 110 110 110

4, 6, 8 90 110 110 110 110 140 140 140 140 140 170 170

F2 16 16 16 18 18 18 18 18 18 18 18 18

4, 6, 8 16 18 18 20 20 22 22 22 22 25 28 28

G2 49 49 49 53 53 58 58 58 58 58 58 58

4, 6, 8 49 53 53 62.5 62.5 71 71 76 76 86 100 100

H 200 225 225 250 250 280 280 315 315 315 315 355

HA 25 22 22 30 30 30 30 35 35 34 35 40

HD 486 538 538 618 618 675 670 738 738 735 740 835

HE 143 172 173 81 81 127 127 63 63 33 33 75

K 18.5 18.5 18.5 24 24 24 24 28 28 28 28 28

KK M50 M50 M50 M63 M63 M63 M63 M63 M63 NIL NIL NIL

KT2 10 10 10 11 11 11 11 11 11 11 11 11

4, 6, 8 10 11 11 12 12 14 14 14 14 14 16 16

L2 772.5 772 812 946.5 984.5 1135 1135 1330 1303 1392 1433.5 1965

4, 6, 8 772.5 817 842 946.5 984.5 1165 1165 1342 1393 1434.5 1583.5 1900

M 350 400 400 500 500 500 500 600 600 600 600 740

N 300 350 350 450 450 450 450 550 550 550 550 680

P 400 450 450 550 550 550 550 660 660 660 660 800

S 18.5 18.5 18.5 18.5 18.5 18.5 18.5 24 24 24 24 24

T 5 5 5 5 5 5 5 6 6 6 6 6

HOLES 4 8 8 8 8 8 8 8 8 8 8 8

WEIGHT** 329 416 439 627 710 844 963 1143 1355 1836 2100 2840

** Weight is given in kg as an approximate value. Angle ∝° for 4 hole = 45°, 8 hole = 22.5°.

ALL DIMENSIONS (MM)


PERFORMANCE DATA

Frame Number D71 D80 D90S D90L D100L D112M D132S, M D160M, L D180M, L D200LPoles 2, 4, 6, 8 2, 4, 6, 8 2, 4, 6, 8 2, 4, 6, 8 2, 4, 6, 8 2, 4, 6, 8 2, 4, 6, 8 2 4, 6, 8 2 4, 6, 8 2 4, 6, 8

Drive End 6203ZZ 6204ZZ 6205ZZ 6205ZZ 6206ZZ 6207ZZ 6308ZZ 6310C3 6310 6310C3 6310 6312C3 6312 Non–Drive End 6203ZZ 6204ZZ 6205ZZ 6205ZZ 6206ZZ 6206ZZ 6208ZZ 6208C3 6208 6210C3 6210 6212C3 6212

Frame Number D225S, M D250S, M D280S, M D315S, M D315M D315LL D355LLPoles 2 4, 6 2 4, 6 2 4, 6 2 4, 6 2 4, 6 2 4, 6 4, 6

Drive End 6312C3 NU215 6313C3 NU218 6314C3 NU220 6314C3 NU320 6314C3 NU2224 6314C3 NU2224 NU2224Non–Drive End 6312C3 6312 6313C3 6313 6313C3 6315 6313C3 6318 6313C3 6318 6313C3 6318 6320

RE–GREASINGMotors with grease nipples will require periodic re–greasing. When re–greasing, use only recommended grease indicated below. The motor must be running and have grease exit ports opened during lubrication. For motors requiring special types of lubricant, the specifi cation and quantity of grease to be used are noted on the nameplate. Motors without greasing facilities are fi tted with sealed bearings. Sealed bearings are pre–lubricated for the life of the bearing but should be monitored by the user and replaced when necessary.

RECOMMENDED GREASEToshiba recommends the use of Shell Alvania RL 2 and RL 3 lithium based grease. Always regrease bearings with the same grease type.

Note: Excess lubrication and/or incorrect grease type may cause an increase in bearing temperature. This may lead to an increased risk of premature bearing failure.

Note: When regreasing a running motor ensure all safety precautions are observed. Ensure that the motor runs for a suffi cient time to allow the used grease to purge before the exit ports are reclosed.

BearingNo.

GreaseQty

(Grams)


2P 4P 6P 8P

6208 25 70 130 130 130

6209 25 70 130 130 130

6210 30 70 130 130 130

6211 30 70 130 130 130

6212 30 70 130 130 130

6213 30 50 130 130 130

6214 30 50 130 130 130

6310 30 50 130 130 130

6311 30 50 130 130 130

6312 30 50 130 130 130

6313 30 50 130 130 130

6314 50 40 100 130 130

6315 50 40 100 130 130

6316 50 40 100 130 130

BearingNo.

GreaseQty

(Grams)


2P 4P 6P 8P

6317 80 N/A 100 130 130

6318 80 N/A 100 130 130

6319 80 N/A 100 130 130

6320 80 N/A 100 130 130

NU214 30 N/A 100 130 130

NU215 30 N/A 100 130 130

NU216 30 N/A 100 130 130

NU216 30 N/A 100 130 130

NU218 30 N/A 100 130 130

NU219 50 N/A 100 130 130

NU220 50 50 100 130 130

NU318 80 40 70 130 130

NU320 80 40 50 130 130

NU2224 115 30 80 115 130

Note: the above table is based on a motor running for 24 hours per day. For an 8–hour duty cycle multiply the interval by 3.

BEARING INFORMATIONBEARINGS FOR PREMIUM EFFICIENCY MOTORS

RE-GREASING INFORMATION TABLE

HIGH EFFICIENCY PERFORMANCE DATA AT 415V - 50Hz LARGER SIZES (BEYOND AS 1359.30) AVAILABLE FROM STOCK

Output kW RPM Frame

Number

Full Load Current (A) No Load

Current (A)

Locked Rotor

Current (%) F/L

Locked Rotor

Torque (%) F/L



Effi ciency (%) Power Factor Rotor GD2 (kg.m²)

Sound Pressure dB(A) at 1 metre*


185

2955 D315M(F) 295 306 322 62 678 152 134 273 95.7 95.5 94.5 0.92 0.91 0.87 16 85

1480 D315M(F) 310 322 332 66 600 175 152 226 95.9 96.1 95.5 0.87 0.86 0.82 25 82

985 D315M(F) 314 387 407 99 637 140 119 225 95.9 96.0 95.0 0.86 0.84 0.78 27 83

200

2955 D315LL 323 335 335 54 619 143 126 243 95.5 95.3 94.8 0.92 0.92 0.90 16 85

1480 D315M(F) 316 TBA TBA 52 661 128 110 260 95.9 96.1 95.5 0.93 0.93 0.90 25 80

985 D315M(F) 339 TBA TBA 111 649 136 116 230 96.0 95.9 95.5 0.85 0.83 0.76 27 82

220

2955 D315LL 348 361 380 64 661 152 134 272 95.9 95.8 95.0 0.93 0.92 0.88 24 85

1480 D315M(F) 347 360 379 52 605 117 98 235 95.7 96.2 96.0 0.93 0.93 0.91 25 80

985 D315LL 373 TBA TBA 152 670 142 120 238 95.7 95.6 95.0 0.84 0.80 0.71 38 79

250

2955 D315LL 396 410 431 75 679 140 120 270 95.8 95.9 95.1 0.92 0.92 0.88 24 85

1485 D315LL 396 411 432 57 626 130 110 227 95.9 96.3 96.2 0.92 0.94 0.92 37 78

985 D315LL 421 437 460 166 641 140 120 235 96.0 95.5 95.0 0.84 0.81 0.72 38 83

280 1480 D315LL 432 459 483 76 773 166 125 260 95.9 96.0 95.5 0.94 0.93 0.91 37 81

315 1485 D355LL 498 517 544 75 592 131 110 210 95.5 95.8 95.4 0.92 0.93 0.91 50 82

355 1485 D355LL 559 TBA TBA 83 603 148 126 207 95.8 96.1 95.8 0.92 0.93 0.91 50 80


PAINTINGA typical customer modifi cation is an enhanced painting system, where a specifi cation requires environmentally friendly low VOC, isocyanate free, superior corrosive protection, improved aesthetics, and extended durability, we offer different systems to meet your requirements.

Performance of a paint coating is infl uenced by a number of variables including atmospheric aggressiveness, surface preparation and the type and thickness of paint.

TIC is capable of offering three paint systems dependant on your requirements:

• Acrylic high gloss fi nish, isocyanate free, weather resistant fi nish.

• Epoxy, semi gloss, low VOC, high solids paint, providing an excellent anti-corrosive barrier protection.

• TIC actively promotes the use of environmentally sensitive products and also offer Polysiloxane, a premium high performance, high solid, very low VOC, superior gloss, anti corrosive painting product.

The minimum dry fi lm thickness is clearly a function of the required duration and life cycle, but only to a certain practical point, a maximum of 210 microns for the harshest of conditions is recommended. Contact your local Toshiba International Corporation offi ce for further information.

AVAILABLE CUSTOMISATION OPTIONS

Anti Condensation heaters Left hand side terminal box

Bearing change on Non drive – end Lifting lugs – Special fi ttings

Bearing change on Drive – end Low noise fans

Bearing RTDs Oil seals

Bearing sensors Painting to special colours – Enamel

Brass gland plate Painting to special colours – Epoxy

Blank identifi cation nameplate Painting to special colours – Polyurethane

Captive screws for terminal box lids Porous (sintered bronze) drain plugs

Cast iron fan cover Rain hats

Constant velocity cooling fan Re–nameplate

Dual hand terminal boxes Routine test (non–witnessed)

Earth brush and Insulated Non – drive end housing for VSD applications Routine test (witnessed)

Encoders Shaft down application modifi cations

Earth studs – Additional Shaft up application modifi cations

Feet removal Separate terminal box auxiliary connections

Flange fi tting Special non standard shafts and extensions

Hazardous areas upgrades – Dust-excluding Ignition Proof (DIP) Special voltage applications

Hazardous areas upgrades – Increased Safety (Ex-e) Stainless steel coal shield

Hazardous areas upgrades – Non Sparking (Ex-n) Stainless steel fan covers

Fail safe brake motors Stainless steel sunshield

High grade balancing Stainless steel fasteners

Isonel Winding (tropic proofi ng) Thermistors terminated in auxiliary box

IP65/IP66 protection rating upgrades Winding RTDs terminated in auxiliary box

B14A Flanges available

RAL 7003Moss Grey

R64

Y14Golden Yellow

X15Orange

B24Harbour Blue

G22Serpentine

The most common requested colours:

Distributed by:NSW/SYDNEY - Registered Offi ceToshiba International Corporation Pty Ltd 2 Morton Street, Parramatta NSW 2150Tel: +61 2 9768 6600 Fax: +61 2 9890 7546

NSW/MAITLAND Toshiba International Corporation Pty LtdUnit 1, 18 Kinta DriveBeresfi eld NSW 2322Ph: +61 2 4966 8124 Fax: +61 2 4966 8147

QUEENSLAND Toshiba International Corporation Pty LtdUnit 4-20 Smallwood Place Murarrie QLD 4172Ph: +61 7 3902 7888 Fax: +61 7 3902 7878

VICTORIA Toshiba International Corporation Pty Ltd 411 Ferntree Gully Rd, Mount Waverley, VIC 3149Tel: +61 3 8541 7960 Fax: +61 3 8541 7970

WESTERN AUSTRALIA Toshiba International Corporation Pty Ltd 10 Anderson Place,Perth International Airport, WA 6105Tel: +61 8 6272 5600 Fax: +61 8 6272 5601

www.toshiba.com.au

Toshiba International Corporation Pty Ltd ABN: 29 001 555 068

The information in this brochure is subject to change without notice. 11/09

Davidsons Electrical

Text Box

Distributed by: Davidson's Electrical 5 Featherstone Street North Rockhampton Queensland 4701 Ph: (07) 4936 1733 Fax: (07) 4936 1744

high efficiency he series… · 2017-05-22 · the following graph shows the difference in efﬁ...

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