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GB 01 CF & X RANGE High efficiency compressed air filtration & water separation Truly Innovative Compressed Air Purification

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  • GB01

    CF & X RANGE

    High efficiency compressed air filtration & water separation

    Truly Innovative Compressed Air Purification

  • 2

    The reliability of compressed air filtration is paramount to the ongoing fight against problems caused through contamination entering the air system. Contamination in the form of dirt, oil and water can lead to:

    • Pipescale and corrosion within pressure vessels

    • Damage to production equipment, air motors, air tools, valves and cylinders

    • Premature and unplanned desiccant replacement for adsorption dryers

    • Spoiled product

    The CompAir filtration range offers various products and grades

    of filtration to provide peace of mind whatever the air

    quality requirement.

    CompAir filtration solutions that pay offCompAir‘s commitment to providing energy efficient products

    does not end with the compressor ranges. The air treatment

    products are perfectly balanced to provide compressed air

    users with a wide choice of products to gain the right level of

    performance with optimum energy savings.

    Innovative features mean outstanding performance without compromiseWith differential pressure that starts low and stays low, these

    filters offer a solution to people who want high performance

    filtration without the usual high energy running costs.

    Independently verified by Llyods Register using ISO12500 and

    ISO8573 test methods, these products either meet or

    exceed the requirements of ISO8573-1.

    A filter range you can trust

    Economical Life-Time

    Energy Savings

    CF Filter Life

    12 MONTHS

    DIF

    FERE

    NTI

    AL

    PRES

    SURE

    mba

    r

    DIF

    FERE

    NTI

    AL

    PRES

    SURE

    psi- 10700 -

    500 -

    350 -300 -

    200 -

    100 -

    01 6

    - 5- 4.5

    - 3

    - 1- 0

    Choose CompAir filters to protect your production processes with reduced energy consumption, CO

    2 emissions and operational costs.

    Pressure Loss Savings

  • 3

    Water Separation – The X-Range of water separators

    The X-range of water separators provide

    bulk condensed water and liquid oil

    removal and are used to protect coalescing

    filters against bulk liquid contamination.

    0.6 – 432 m³/min*

    21 – 14885 cfm*

    Filtration – The CF-Range of cast filters

    The CF-range of filters

    efficiently removes water and

    oil aerosols, atmospheric dirt

    and solid particles, rust,

    pipescale and micro-organisms.

    0.6 – 60 m³/min*

    21 – 2119 cfm*

    Filtration – The CF-Range of flanged filters

    For larger flowrate or higher pressure

    applications the flanged filters are available

    in the standard five filtration grades.

    26 – 469 m³/min*

    911 – 16528 cfm*

    * Flow rate at 25° C, 7 bar

    t Inefficient production processes

    t Spoiled, damaged or reworked products

    t Reduced production efficiency

    t Increased manufacturing costs

    Compressed air contamination will ultimately lead to:

    Compressed Air Purification – The perfect choice!

    The CompAir filter range has

    been constantly innovated

    and has become a leading

    technology, providing the

    exact balance between air

    quality, energy efficiency

    and low lifetime costs.

  • 4

    Air quality and energy efficiency through designThe benefit of energy saving without compromised

    performance is achieved through a number of unique and

    patented design features which minimise differential pressure.

    The CompAir cast filter range combine filter housing and

    element to work together in maximising energy savings and

    provide low lifetime costs without compromising on air quality.

    The CompAir cast filter housings provide many features leading

    to direct benefits.

    Large range of port

    sizes to match both

    pipe size and system

    flow rate to simplify

    installation and

    remove the need for

    expensive adaptors

    and fittings.

    Large range of filtration

    grades to match the

    applications air

    quality needs.

    Energy savings without compromised performance

    High efficiency bulk liquid removalWater separators remove bulk liquids

    such as condensate, water and liquid

    oil from the air flow through

    directional and centrifugal separation.

    Installed before a coalescing filter the

    water separator can provide added

    protection against bulk liquid

    contamination enabling the filter to

    operate more efficiently. The X water

    separator range from CompAir can

    operate across various flow conditions

    and have been optimised to reduce

    differential pressure with very

    low maintenance.

  • 5

    High efficiency even at high flow ratesDesigned in accordance with ASME VIII Div 1

    from carbon steel, the CompAir fabricated

    filter range can operate at higher flow

    rates up to 469 m3/min (16528 cfm)

    with high filtration performance.

    Generous flanged connections and

    element design features provide a starts

    low stays low differential pressure which

    leads to lifetime energy savings and

    excellent product performance.

    These filters utilise a unique filter element

    which allows for quick and easy

    maintenance, pleated element

    technology gives increases filtration and

    a special drainage layer ensures all

    coalesced liquids are removed.

    To meet varying requirements, CompAir filters are available in three filter grades:Type B: General Purpose Protection

    Particle removal down to 1 micron, including water and oil

    aerosols. Maximum remaining oil aerosol content:

    0.6 mg / m3 at 21 °C / 0.5 ppm(w) at 70 °F. Type C: High Efficiency Oil Removal Filtration &

    High Efficiency Dust Filtration

    Particle removal down to 0.01 micron, including water and oil

    aerosols. Maximum remaining oil aerosol content:

    0.01 mg / m3 at 21 °C / 0.01 ppm(w) at 70 °F. Type D: Oil Vapour & Odour Removal

    Maximum remaining oil vapour content:

    0.003 mg / m3 at 21 °C / 0.003 ppm(w) at 70 °F.

    Annual service is easy and clean to carry out thanks to and

    easy to grip housing bowl and no need for the user to directly

    handle the contaminated element.

    Filter housings are guaranteed for 10 years against corrosion

    providing increased safety and peace of mind.

  • 6

    By guaranteeing air quality and

    ensuring energy consumption

    is kept to a minimum, CompAir

    purification products can

    reduce the total cost of

    ownership and help improve

    profitability through improved

    manufacturing efficiencies.

    ”Options & Accessories

    Filter fixing kits

    Fixing clamp allows quick and simple

    connection of multiple filter housings.

    Filter mounting brackets

    Mounting brackets provide additional

    support to filters installed in flexible

    piping systems or OEM equipment.

    Incident monitor

    Used to indicate premature high

    differential pressure. The Indicator can be

    retrofitted to existing housings without

    depressurising the system.

    Choice of drains

    Manual, float and

    electronic drain option

    available. Easy connection

    with standard fittings via

    1/2“ threaded drain port.

    Maintaining air quality and energy efficiency through regular maintenanceFilters are installed to provide contaminant removal to a

    specific air quality requirement, therefore the primary reason

    to change filter elements should always be to maintain air

    quality and they should therefore be replaced every

    12 months.

    The benefits of annual filter element changes• Guaranteed optimised performance

    • Air quality continues to meet international standards

    • Protection of downstream equipment, personnel and processes

    • Low operational costs

    • Increased productivity and profitability

    • Continued piece of mind

    Float drain Electronic drain

    Increased productivity and profitability through regular maintenance

  • 7

    Separator Type 3)

    including float drain

    Port SizeISO228-1

    BSPP

    Air Flow Rates m³/min cfm Length

    mm / inHeight

    mm / inDepth

    mm / inWeightkg / lbs5 bar / 72 psi 7 bar / 100 psi 9 bar / 130 psi

    10 bar / 145 psi

    13 bar / 190 psi

    X006G1/4 1/4"

    0.45 / 15.90.6021.2

    0.7125.2

    0.7526.5

    0.8429.9

    76 / 3.0 181.5 / 7.2 64 / 2.5 0.6 / 1.3X006G3/8 3/8"

    X006G1/2 1/2"

    X024G3/8 3/8"

    1.80 /63.8 2.40 / 84.8 2.86 / 101 3.00 / 106 3.38 / 119 97.5 / 3.8 235 / 9.3 84 / 3.3 1.1 / 2.4X024G1/2 1/2"X024G3/4 3/4"X024G1 1"X066G3/4 3/4"

    4.96 / 175 6.60 / 233 7.86 / 278 8.25 / 291 9.29 / 328 129 / 5.1 275 / 10.8 115 / 4.5 2.2 / 4.8X066G1 1"X066G11/4 1 1/4"X066G11/2 1 1/2"X210G11/4 1 1/4"

    15.79 / 558 21.0 / 742 25.0 / 883 26.25 / 928 29.58 / 1045 170 / 6.7 432 / 17 156 / 6.1 5.1 / 11.2X210G11/2 1 1/2"X210G2 2"X480G21/2 2 1/2"

    36.09 / 1275 48.0 / 1696 57.1 / 2019 60.0 / 2120 67.6 / 2389 205 / 8.1 504 / 19.9 181 / 7.1 10 / 22X480G3 3"Flange housingX600F DN100 45.1 / 1594 60.0 / 2120 71.4 / 2524 75.0 / 2650 85 / 2986 450 / 17.7 1120 / 44.1 340 / 13.4 102 / 225X1080F DN150 81.2 / 2869 108 / 3816 129 / 4543 135 / 4770 152 / 5375 580 / 22.8 1240 / 48.8 460 / 18.1 191 / 434X1800F DN200 135.3 / 4782 180 / 6360 214 / 7572 225 / 7951 254 / 8958 750 / 29.5 1585 / 62.4 640 / 25.2 397 / 875X2880F DN250 216.5 / 7652 288 / 10177 343 / 12115 360 / 12721 406 / 14333 862 / 33.9 1570 / 61.8 715 / 28.2 537 / 1184X4320F DN300 324.8 / 11477 432 / 15265 514 / 18173 540 / 19081 608 / 21500 1000 / 39.4. 1610 / 63.4 840 / 33.1 675 / 1488

    Filter Model CF_GPort & Grade B_C_D

    Port Size ISO228-1

    BSPP

    Air Flow Rates 1) m³/min cfmLength

    mm / inHeight

    mm / inDepth

    mm / inWeightkg / lbs

    Replacement Element CF_G

    Port & Grade B_C_D5 bar72 psi

    7 bar100 psi

    9 bar130 psi

    10 bar145 psi

    13 bar190 psi

    CF0006G1/4 (Grade) G1/4”0.5118.0

    0.621.2

    0.6824.0

    0.7125.2

    0.8228.8

    76.0 / 3.0181.5 /

    7.1264 / 2.5 0.6 / 1.3 CE0006G B_C_DCF0006G3/8 (Grade) G3/8”

    CF0006G1/2 (Grade) G1/2”CF0012G3/8 (Grade) G3/8” 1.02

    36.01.2042.4

    1.3647.9

    1.4350.5

    1.6357.7

    97.5 / 3.8 235 / 9.3 84 / 3.3 1.1 / 2.4 CE0012G B_C_DCF0012G1/2 (Grade) G1/2”CF0018G1/2 (Grade) G1/2”

    1.5354.1

    1.8063.6

    2.0371.9

    2.1475.7

    2.4586.5

    97.5 / 3.8 235 / 9.3 84 / 3.3 1.1 / 2.4 CE0018G B_C_DCF0018G3/4 (Grade) G3/4”CF0018G1 (Grade) G1”CF0036G3/4 (Grade) G3/4” 3.06

    1083.60127

    4.07144

    4.28151

    4.90173

    129.0 / 5.1

    274.8 / 10.8

    115 / 4.5 2.2 / 4.8 CE0036G B_C_DCF0036G1 (Grade) G1”CF0066G1 (Grade) G1”

    5.61198

    6.60233

    7.46263

    7.85277

    8.98317

    129.0 / 5.1

    364.3 / 14.3

    115 / 4.5 2.7 / 5.9 CE0066G B_C_DCF0066G11/4 (Grade) G1 1/4”CF0066G11/2 (Grade) G1 1/2”CF0096G11/4 (Grade) G1 1/4” 8.16

    2889.60339

    10.8383

    11.4404

    13.1461

    170.0 / 6.7

    432.5 / 17.0

    156 / 6.1 5.1 / 11.2 CE0096G B_C_DCF0096G11/2 (Grade) G1 1/2”CF0132G11/2 (Grade) G1 1/2” 11.22

    39613.20466

    14.92527

    15.71555

    17.95634

    170.0 / 6.7

    524.5 / 20.6

    156 / 6.1 5.7 / 12.5 CE0132G B_C_DCF0132G2 (Grade) G2”

    CF0198G2 (Grade) G2”16.83595

    19.80670

    22.37791

    23.56833

    26.93951

    170.0 / 6.7

    524.5 / 20.6

    156 / 6.1 5.7 / 12.5 CE0198G B_C_D

    CF0258G21/2 (Grade) G2 1/2” 21.93775

    25.8912

    29.151030

    30.701085

    35.091240

    204.8 / 8.1

    641.6 / 25.3

    181 / 7.111.1 / 24.4

    CE0258G B_C_DCF0258G3 (Grade) G3”CF0372G21/2 (Grade) G2 1/2” 31.62

    111737.201314

    42.041485

    44.271564

    50.591788

    204.8 / 8.1

    832.1 / 32.8

    181 / 7.113.9 / 30.6

    CE0372G B_C_DCF0372G3 (Grade) G3”

    CF0600G4 (Grade) G4”51.01802

    602120

    67.82396

    71.42523

    81.62883

    840 / 16.5 1694 / 33.3 282 / 11.144.5 / 98.1

    3 x CE0600N B_C_D-F

    Fabricated Housing 2)

    CF0258NB (Grade) DN8022

    77526

    91229

    103031

    108535

    1240370 / 14.6 1000 / 39.4 285 / 11.2 60 / 132 CE0258N B_C_D-F

    CF0372NB (Grade) DN8032

    111737

    131442

    148544

    156451

    1788370 / 14.6 1220 / 48.0 285 / 11.2 70 / 154 CE0372N B_C_D-F

    CF0600NB (Grade) DN10051

    180260

    212068

    239671

    252382

    2883500 / 19.7 1345 / 53.0 405 / 15.9 145 / 320

    3 x CE0600N B_C_D-F

    CF0780NB (Grade) DN10066

    234378

    275688

    311493

    3280106

    3748500 / 19.7 1345 / 53.0 405 / 15.9 145 / 320

    4 x CE0600N B_C_D-F

    CF1170NB (Grade) DN15099

    3514117

    4134132

    4672139

    4920159

    5623580 / 22.8 1440 / 56.7 460 / 18.1 190 / 420

    6 x CE0600N B_C_D-F

    CF1950NB (Grade) DN200166

    5857195

    6890220

    7786232

    8200265

    9371750 / 29.5 1710 / 67.3 640 / 25.1 375 / 827

    10 x CE0600N B_C_D-F

    CF3120NB (Grade) DN250265

    9371312

    11025353

    12458371

    13119424

    14994962 / 33.9 1840 / 72.4 715 / 28.1

    495 / 1090

    16 x CE0600N B_C_D-F

    CF4680NB (Grade) DN300398

    14057468

    16537529

    18687557

    19679636

    224901000 /

    39.41930 / 76.0 840 / 33.1

    600 / 1323

    24 x CE0600N B_C_D-F

    CF Filter GradeInitial Differential Pressure

    FiltrationPressure Max.

    bar / psiRecommended Temperaturedry

    mbar / psiwet

    mbar / psiB 3) 70 / 1 140 / 2

    Wet 16 / 232 1.5 - 80 / 35-176C 3) 100 / 1.5 200 / 3D 4) 70 / 1 Dry 20 / 290 1.5 - 50 / 35 - 122

    Line Pressure

    bar g 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16psi g 15 29 44 58 73 87 100 116 131 145 160 174 189 203 218 232

    Correction Factor 0.38 0.53 0.65 0.76 0.85 0.93 1.00 1.07 1.13 1.19 1.25 1.31 1.36 1.41 1.46 1.51

    CompAir - Technical Data - Water Separators - Compressed Air - Condensate Separators X G/F- Series

    Compair - Technical Data - Compressed Air Filter - CF-Series

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  • Innovative products & services Trust CompAir to supply intelligent compressed air solutions

    CompAir Compressed Air Product Range

    With over 200 years of engineering excellence, the

    CompAir brand offers an extensive range of highly

    reliable, energy efficient compressors and accessories

    to suit all applications.

    An extensive network of dedicated CompAir sales companies

    and distributors across all continents provide global expertise

    with a truly local service, ensuring our advanced technology is

    backed up with the right support.

    As part of the worldwide Gardner Denver operation, CompAir

    has consistently been at the forefront of compressed air

    systems development, culminating in some of the most

    energy efficient and low environmental impact compressors

    on the market today, helping customers achieve or surpass

    their sustainability targets.

    CompAir policy is one of continuous

    improvement and we therefore reserve the

    right to alter specifications and prices

    without prior notice. All products are sold

    subject to the Company’s conditions of sale.

    www.compair.com

    [email protected]

    Advanced Compressor Technology Lubricated• Rotary Screw > Fixed and Regulated Speed• Piston• Portable

    Oil-Free

    • Water Injected Screw > Fixed and Regulated Speed• Two Stage Screw > Fixed and Regulated Speed• Piston• High Speed Centrifugal - Quantima®

    Complete Air Treatment Range• Filter• Refrigerant Dryer• Desiccant Dryer• Condensate Management• Heat of Compression Dryer

    Modern Control Systems• CompAir DELCOS Controllers• SmartAir Master Sequencer

    Value Added Services• Air Audit• Performance Reporting• Leak Detection

    Leading Customer Support• Custom Engineered Solutions• Local Service Centres• Genuine CompAir Parts

    and Lubricants

    Part of the Gardner Denver Group 9100

    5-05

    5E 0

    4/12

    CI