helical anchors & foundations - foundation · pdf fileconstructed by capt. william h....
TRANSCRIPT
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Presented by: Josh Lindberg
Helical Concepts, Inc.
Distributor
CHANCE Civil Construction
HELICAL ANCHORS & FOUNDATIONS
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Presentation Preview
Historical Perspective
Product Overview
Determination of Capacity
Applications
Installation Methods and Equipment
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Historical Perspective
1st Recorded use of a Screw Pile was by Alexander Mitchell in 1836 for Moorings and was then applied by Mitchell to Maplin Sands Lighthouse in England in 1838.
In 1843, the 1st Screw Pile Light House in the U.S. was Constructed by Capt. William H. Swift at Black Rock Harbor in Connecticut. Swift used Mitchell Screw Pile Technology.
In the 1840’s and ’50’s, More Than 100 Screw Pile Foundation Light Houses were Constructed Along the East Coast, the Florida Coast and the Gulf of Mexico
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Manual Installation
Limited Applications
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Mitchell Lighthouse at
Hooper’s Strait, Maryland
Extracted Cast Iron Screw Pile,
30” Diameter
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Mitchell
Screw
Pile
1835
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A. B. Chance
Historically an Anchor
Company
Since 1912
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Centralia, MO - 1912
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Centralia, MO - 1912
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Never Creep Anchor
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Copy of Original
Never Creep Patent
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Early Anchor Pull Test with Office Staff
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CHANCE® Civil Construction
Products
• Atlas Resistance® Piers
• CHANCE® Helical Anchors
• CHANCE® Helical Piles
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APPLICATIONS
Guy Anchors & Foundations for Towers
Helical Piles for New Construction
Underpinning - Residential / Commercial
Tiebacks for Excavation Bracing
Soil Screws for Earth Retention
Slope Stabilization
Seismic Retro-fit
Tie-Downs
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BUILDING CODE
EVALUATION REPORTS
ICC-ES Legacy Report - 9504B
ICC-ES Legacy Report - 94-27
ICC-ES Legacy Report - ER5110
ICC-ES Acceptance Criteria for Helical Foundation Systems and Devices
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What is a helical pier?
A device used to attach or support a load at or near the surface of the earth.
Consists of Three Parts:
Termination: Transfers applied load to the shaft
(Repair Brackets, Guy Adapters, Shackles, etc.)
Shaft, or Rod: Transfers load to bearing element
(Square Shaft or Round Pipe)
Bearing Element: Transfers applied load to soil
(Helix or Starter Section for Resistance Pier)
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Square Shaft
Helical Piers
Lead Section Helical Extension Extension
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Importance of Helix Shape Side View of True Helix Form
Helix formed by matching metal die so that soil disturbance is minimized.
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Standard Helix Diameters
6-inch
8-inch
10-inch
12-inch
14-inch
16-inch
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CHANCE Shaft-Material Identification
Lead Sections
Extensions
There are two rows of numbers and
letters stamped on the shaft.
Lead Section Example:
(stamped under drilled hole)
C403
N382
Extension Example:
(stamped on one side)
C403 (stamped at 90º to first side)
N382
C403
N382
Material Code Product
C4 TT64 SS5
C6 TT76 SS150, SS175
SS200, SS225
Material
Heat Number
Steel Supplier Year
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CHANCE is
ISO 9001
Certified
Anchor Type
Date of
Manufacture
Steel Supplier
Heat Run
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CHANCE® Helical Anchor Shafts
Torsion & Tension Ratings
SS125
4,000 ft-lb
60 kip
SS1375
5,500 ft-lb
75 kip
SS5
5,500 ft-lb
70 kip
SS150
7,000 ft-lb
70 kip
SS175
11,000 ft-lb
100 kip
SS200
16,000 ft-lb
150 kip
SS225
23,000 ft-lb
200 kip
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Square Shaft Couplings
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Square Shaft Tension Terminations
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Round Shaft Sizes
RS2875.165
4,500 ft-lb
50 kip
RS2875.262
7,500 ft-lb
100 kip
RS3500.300
13,000 ft-lb
120 kip
RS4500.337
23,000 ft-lb
140 kip
RS2875.203
5,500 ft-lb
60 kip
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Helical Pipe Shaft Couplings
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SS to Pipe Shaft
1-1/2 SS to 2-7/8 Pipe
1-3/4 SS to HS (3.5 O.D. x 0.300 Wall)
2 SS to HS
2-1/4 to 4.5 O.D (Atlas)
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8” Pipe Shaft to 2” Square Shaft with 3 Helixes
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21’ - 8” Pipe Shaft
7’ – SS200 2” Sq. Shaft with Three Helices
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Large Diameter Pipe Piles
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Box Coupling Lead Section
Large Diameter Pipe Piles
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Remedial Repair Bracket
Terminations
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Determining Capacity
Helical Anchor/Foundation In soil
Soil Borings/Calculations
Torque Correlation
Load Test
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Bearing Capacity Equation
Qh = A
h (N
c c + q N
q) <= Q
s
where:
Qh
= individual helix bearing capacity
Ah = projected helix area
c = cohesion
q = effective overburden pressure
Nq = bearing capacity factor
Qs = limit determined by strength of helix
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Plate Bearing Capacity Model
QULT
= QH
Shaft Friction = 0
H1 = 5D (minimum)
Helix Spacing = 3D
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Theoretical Bearing Capacity
Based on Soil Strength
Available from A. B. Chance
Civil Construction Web Site -
www.abchance.com
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INSTALLATION TORQUE
CORRELATION TO
CAPACITY
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INSTALLATION TORQUE
VS. ULTIMATE CAPACITY
Qult = KtT Where:
Qult = Ultimate Capacity [lb (kN)]
Kt = Empirical Torque Factor [ft-1 (m-1)] “Default” Value = 10 (33) for Type “SS”
“Default” Value = 8 (26) for 2-7/8” Pipe Shaft
“Default” Value = 7 (23) for 3-1/2” Pipe Shaft
T = Installation Torque, [ft-lb (kN-m)]
The Torque Required to Install a Helical
Pile or Anchor is Empirically Related to Its
Ultimate Capacity.
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RELIABILITY OF
TORQUE/CAPACITY MODEL
Uplift Capacity of Helical Anchors in Soil [Hoyt & Clemence 1989] Analyzed 91 Load Tests
24 Different Test Sites
Sand, Silt, and Clay Soils Represented
Calculated Capacity Ratio (Qact/Qcalc)
Three Different Load Capacity Models
Cylindrical Shear
Individual Bearing
Torque Correlation
Torque Correlation Method Yields More Consistent Results than Soil Borings or Calculation
Best Suited for On-Site Production Control and Termination Criteria
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TORQUE INDICATORS
Measuring Installation Torque Shaft Twist
Visible Indication of Torque (Square Shaft)
Shear Pin Torque Limiter Point-Wise Indicator
Simple Design, Easy to Use
Mechanical Dial Indicator Continuous Reading Indicator
Never Needs Re-calibration
Differential Pressure Indicator Continuous Reading Indicator
No Moving Parts
In-Line Hydraulic Pressure Gauge Simplest, Lowest Cost, Easy to Use
Continuous Reading Indicator
Least Accurate
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Acceptable Shaft Twist
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Unacceptable Shaft Twist
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Dial Torque
Indicator Shear Pin
Torque Limiter
Differential
Pressure Indicator
Torque Indicators
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LOAD TESTING TO
VERIFY CAPACITY
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Mt. Pleasant, South Carolina
Helical Pile Installation Torque vs. Depth
8, 10, 12 & 14 & Helix Configuration with 4.7" Average Dia. Grout Column
0
500
1000
1500
2000
2500
3000
3500
4000
4500
0 10 20 30 40 50 60 70 80
INSTALLED DEPTH (FT)
INS
TA
LL
AT
ION
TO
RQ
UE
(F
T-L
B)
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Compression Load Test Set-Up
Reaction Anchor
Load Beam
Spreader Beam
Hydraulic Jack
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Sample Load-Deflection Curve of Compression Test
LOAD +
DE
FL
EC
TIO
N
+
PL/AE
DESIGN LOAD = PULT/2
PULT
0.08 times the Diameter
MECHANICAL
RATING OF SCREW
PILE/ANCHOR
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0.000
0.250
0.500
0.750
1.000
1.250
1.500
0 10,000 20,000 30,000 40,000 50,000 60,000 70,000 80,000 90,000 100,000 110,000 120,000 130,000 140,000 150,000 160,000 170,000 180,000 190,000 200,000
DIS
PL
AC
EM
EN
T (IN
.)
APPLIED LOAD (LBS.)
PILE LOAD TEST - TYPE SS200SERIES PILE (Configuration: 6",8",10",12",14",14")
QUIK-TRIP DISTRIBUTION FACILITY
LOAD VS. DISPLACEMENT GRAPH - AVE. "A" & "B" DIAL INDICATOR READINGS
Ave A & B Dial Indicator Rdgs.
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Corrosion
Consideration for Permanent Structures “… The data indicate that undisturbed soils are so deficient in
oxygen at levels a few feet below ground line or below the water table zone, that steel pilings are not appreciably affected by corrosion, regardless of the soil types or the soil properties.” - from National Bureau of Standards Monograph 127 by Romanoff
Screw Anchor Components are Hot Dip Galvanized per ASTM A153 or A123. Galvanizing will add between 5% and 20% to the life of the anchor.
Metal Loss Rates in Disturbed Soils Based on Field Tests Conducted by National Bureau of Standards. CHANCE Bulletin 01-9204 contains metal loss rate data.
Nillson Resistivity Meters Available from Atlas Systems
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Installation Equipment
Torque Motors
3,500 ft-lb
6,000 ft-lb
12,000 ft-lb
20,000 ft-lb
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TORQUE
MOTOR
TORQUE INDICATOR
MACHINE
FOUR HELIX
LEAD SECTION
CROWD
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MACHINE INSTALLATION
UP CLOSE
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… OR, FAR AWAY!
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PORTABLE INSTLLATION
FOR TIGHT ACCESS
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Portable Installer
Torque Arm
Foot Control
Hydraulic
Motor
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Applications
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Tension Anchors
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Helical Tiebacks
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Screw Anchor Tiebacks
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SOIL SCREW Retention Wall
System
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SOIL NAIL Installation Sequence
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Soil Screw Retention Wall System
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Guy Anchors for Telecomm Towers
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Pipeline Buoyancy Control
Synthetic Band System
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Helical New Construction - Vertical
and Diagonal for Hillside Application
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Compression Anchors
• Residential/Commercial Underpinning
• New Construction
• Helical Pulldown Micro Piles
• Large Capacity Pipe Piles
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Foundation Underpinning
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HELICAL PIER Foundation Systems
Remedial Repair
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New Construction Bracket
C150 0458 for 1 ½” Square Shaft 40,000 lb design load
C150 0459 for 1 ¾” Square Shaft 60,000 lb design load
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New Construction - Slabs and Foundations
Helical Piles Supporting Structural Slab
Access Limitations on Industrial Site
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Boardwalk
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Boardwalk
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Walkways for Wetlands
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HELICAL PULLDOWN® Micropile
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Load-Settlement Curves Relative Development of Side and Base Resistance
Maximum side resistance (friction) is
mobilized after downward displacement of
from 0.5 to greater than 3 percent of the
shaft (grout column) diameter, with a mean
of approximately 2 percent [Reese, Wright
(1977)].
This side resistance or friction continues
almost equal to the ultimate value during
further settlement. No significant difference
is found between cohesive and
cohesionless soil except that further strain
in clay sometimes results in a decrease in
shaft resistance to a residual value. In
contrast, the point (end bearing) resistance
develops slowly with increasing load and
does not reach a maximum until settlements
have reached on the order of 10 percent of
the diameter of the base (largest helix)
[Terzaghi, Peck (1948)].
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Design Advantages Buckling Resistance
Soft/Loose soils overlying competent bearing strata
Mobilization of Skin Friction
Total capacity a function of skin friction and end bearing
Additional Corrosion Protection
Microsil grouts
Optional casing
Enhanced Load/Deflection Response
Increases shaft stiffness
Stiffens load/deflection response
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TOTAL CAPACITY
Qt = Q
h + Q
f where:
Qt = Ultimate Static Resistance of the Screw Pile
End-Bearing Pile
Majority of Capacity Developed in End-Bearing
Friction Pile
Majority of Capacity Developed in Skin Friction
Composite Pile
Significant Capacity in Both End-Bearing and Skin Friction
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GENERAL FRICTION CAPACITY
EQUATION
Qf = [πD f
s ΔL
f]
where:
D = Diameter of Grouted Pile Column
fs = Sum of Friction and Adhesion between Soil and Pile (force/area)
ΔLf = Incremental pile length over which π D and fs are taken as constant
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New Construction – HPM
Tasker Homes
Philadelphia, PA
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554 Residential Units
18 City Blocks
44 Acre Site
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Grade Beam & Helical
Pier Detail
3645 Helical Piers Installed
Design Load: 40 Ton (80 Ton
Ultimate)
Preproduction Load Tests: 8
Depth: 15 to 60 feet
Production: 20 to 60
Piers/Day/Machine
Soil: Urban Fill underlain by
Sand & Gravel
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Typical Plan View
Residential Dwelling Unit
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Incorporate Tolerance for Installation Location
± 3 inches
Within Tolerance
(3631 Places or 99.6 %)
± 3 to 9 inches
Out of Tolerance
(14 Places or 0.4 %)
> 9 inches
Out of Tolerance
(0 Places)
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HELICAL PULLDOWN® Micropile Structural Slab Upgrade
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