heating system for the animals of the third millennium

8/4/2019 Heating System for the Animals of the Third Millennium

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imita la natura

HEATING SYSTEM FOR THE ANIMALS

OF THE THIRD MILLENNIUM


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THATS WHY!Systema was founded in 1986

and is one of the most dynamic

companies on the heating and

conditioning market.

Systema is constantly looking at

technology and evolution; this

is the reason why the company

cooperates with Universitiesand other boards to improve

quality and in order to guaran-

tee energy savings and prod-

ucts development. Leader both

in Italy and abroad, Systema is

well-known for the production

of heating radiant systems and

for its attention on energy sav-

ing.

Our premises cover an area of

23.000 sqm with 7.000 sqm of

industrial plants. Another area

of 1.500 sqm is totally dedi-

cated to homologation, re-

search and development for

new products, technical and

projecting training courses

both for assistance centres and

for planners.

Our sale-network can count on

40 Italian agents and more than30 dealers around the world.

The heating division for pigs

and poultry was established

more than a decade ago and

aims to offer on the market reli-

able and quality system, thanks

also to the ISO 9001 certifica-

tion. The many advantages of

our pigs and poultry systems

are high performances and en-

hanced productivity in the

stalls. Our many references in

Germany, Russia, Iran and in

many other countries certify

the quality and the effective-

ness of our systems.

INFRA MC system is an innovative system specifically designed and produced by Sys-

tema S.p.A. to heat battery chickens and pigs.

Many installation, both in Italy and abroad, certify the constructive quality and the advan-

tage of this 3rd millennium system.

INFRA MC is the outstanding product developed in more than 15 years of R&D, of direct

experiences as well as of monitoring of the systems installed in stalls.

Very useful for Systema was, indeed, the cooperation with veterinarians and breeders be-

cause of their help in the data collection and analysis that enabled us to develop a specific

product to heat chicks, quails, turkeys etc

The statistical and technical data analysis for the development ofMC, cwas possible

thanks to the pilot installations and the technical-scientific study of many data which are

essential for the breeding. The result is a great comfort for the animals which can enjoy the

MC effect, that is the effect of the Mother of all the Chicks (sitting hen).

As a matter of fact, many variables were taken into consideration before launching thisproduct on the market: temperatures according to the weight of the animals and their

age, air changes, days of the cycle, control of the morality among the animals, medicine

assumptions, quality of the meat, fodder consumption, primary energy (e.g. gas, oil, elec-

tricity) consumption, lifting and fixing devices, computer managing systems, remote con-

trol, air quality with reference to CO and CO2

emissions both in the stall and outdoor.

The data base containing all the above mentioned data and the following technical prod-

uct configuration enabled Systema to design and improve INFRA MC, an excellent prod-

uct for the animals breeding.


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INFRAMC

FUEL

COSTS %

ANIMALS

MORTALITY

WEIGHT OF THE

ANIMALS

LABOUR MEDICINE

COSTS

OTHERS

INFRAMC

INFRAMC

INFRAMC

INFRA MC

OTHERS OTHERS OTHERS OTHERS

INFRA MC

THE ADVANTAGES

SAVING

SAVING IN COMPARISON TO THE TRADITIONAL SYSTEMS

INFRA MC, radiant system heats by direct radiation, tak-ing the heat produced only in the selected zones.

ADVANTAGES

Direct heating of the surfaces and of the animals under

the radiation cone.

INFRA MC does not heat air directly. Air will be heated

by the latent heat of the body of the animals, which are

heated directly by infra-red radiations.

Zone heating, with reference to the production cycles

using electronic computer managing devices. The sitting hen effect is reproduced in an artificial envi-

ronment, with excellent results.

Little consumptions - Cost are reduced by 20-30%

High performances - Profits are increased by 10-20%

NO POLLUTERS RELATIVE HUMIDITY IN THE STALL IS REDUCED TEMPERATURE IS CONSTANT IN EACH SECTOR OF

THE STALL, THERE ARE NO HUGE TEMPERATURE

DIFFERENCES

LOWER MORTALITY AMONG ANIMALS LOWER USE OF MEDICINES

REDUCTION OF THE RESPIRATORY PATHOLOGYAMONG ANIMALS

SAVING ON WORK AND MAINTENANCE POSSIBILITY OF HEATING SINGLE ZONES

ACCORDING TO THE PRODUCTION CYCLES,

WITHOUT MODIFYING THE SYSTEM

INFRA MC:

MORE VALUE TO

YOUR BREEDING


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WE RECREATED THE SITTING HEN EFFECT:

INFRA MC radiant systems convey heat exclusively in the zones under their radiation cone. In this way,

thanks to a direct heating, the sitting hen effect is reproduced artificially. Air is not heated directly, but is

heated by the latent heat produced by the animals, which are heated by direct infra red radiations.

Using this heating system, the animals looking for comfort will go under the radiation cone (the big "sittinghen").

HOW IT WORKS

The technical principle of the radiant

system INFRA MC is based on the homo-

geneous distribution of the heat for the whole

length of the appliance, thanks to a multisource

distribution system.


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500C

30C

28

26

24

22

20

400

300

200

X Infra system

FLOOR

Burner X1

Burner X2

Burner X3

Burner Y1

Burner Y2

Burner Y3

Y Infra system

Infra MC radiant tube

temperature

Room temperature on

the floor.

INFRA MC FEATURES

THERMOGRAPHIC DETECTION OF A POULTRY BREEDING USING INFRA

The range enables the use of heat source 9-12-

18 metre long:

2 or more gas BAF 28 kW in series in the ra-

diant system; Three phase exhaust fan downstream the

radiant module;

Radiant tube in aluminized stainless steel

with siliconic paint and diameter according

to the thermal power required;

Reflecting canopy in stainless steel AISI 430;

Support brackets and accessories in steel;

Comburent air suction from outdoor;

Outdoor blowdown of the combustion pro-

ducts;

OPTIONAL:

Electrical lifting system;

Variable height from the floor according to

the applications: min. 1.5 metres, max. 3

metres;

Intense and even heating on the length of

the radiant tube

Max temperature of the radiant tube:

280/320C


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Second phase:

Air changes in the chick stall

In this phase the air changes are assured by 2 suitably sized fans, freshair enters from the little PVC tubes and mix with the hot air in the higher

part of the shed, bringing it in the lower part (destratification).

Garret

Air intake combustion

PVC 60 tubes

Winter flap

Burner

Windbreak

Air stratification indoorAir temperature= 27C

Cold air

Air stratification on the floorAir temperature = 25C

Radiation cone artificial sitting henComfort temperature (radiation)= 36C

Air temperature= 33C

Garret


PVC 60 tubes

Radiant tube with reflectingcanopy in stainless steel

Winter flap

nti-sparrow net Anti-sparrow net

BurnerSummerwindow

Sphere probe

Windbreak

First phase: chick stall

INFRA MC CONFORMS WITH THE NEEDS OF THE BREEDING


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Fourth phase: max. ventilation

In this phase the max capacity of air changes is required. A vacuome-ter measures the opening of the summer windows. Systema INFRAMC is lifted at the maximum height in order not to hinder the air flow.

Garret


PVC 60 tubes

Winter flap

BurnerWindbre

ak

Garret


PVC 60 tubes

Winter flap

Burner

Sphere probe

Windbreak

Third phase: controlled air changes

In this phase the need for heat is lower and the air changes increase;

INFRA MC is lifted in order to enlarge the radiation cone. Thanks to the

flaps opening, the depression in the shed is kept constant and the cor-rect mix is assured.

Summer

window

INFRA MC CONFORMS WITH THE NEEDS OF THE BREEDING


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INFRA MCA SERIES

INFRA MC FOR POULTRY APPLICATIONS

INFRA MC A series is used only for the

heating of free animals on the floor witheven temperature of 35/40C ;

It is apt for the heating at high temperature

of turkeys, guinea-fowls and all the other

species which have difficulty of housing

The radiation on the floor on the length of

the module is extremely uniform

Burners in battery at a distance of 9 metres

one from the other

Max. 48 metres length of the radiant tube

with five Baf in battery

Can be provided with lifting device for an

artificial sitting hen effect

Every burner is independent and controlled

by a probe situated at the same level of the

animals.

INFRA MC B SERIES

INFRA MC B series is used for the heating

of free animals on the floor with even tem-

perature of 30/35C

It is apt for heating at high temperature,

right from the beginning of the first day of

life of chickens and other species which do

not have housing problems

The radiation on the floor on the length ofthe module is uniform

Burners in battery at a distance of 12 metres

one from the other

Max. 51 metres length of the radiant tube

with four Baf in battery

Can be provided with lifting device for an

artificial sitting hen effect

Every burner is independent and controlled by a probe

situated at the same level of the animals.


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INFRA MC FOR POULTRY APPLICATIONS

INFRA MCC SERIES

INFRA MC C series is used only for the

heating of free animals on the floor with

uneven temperature of 20/25C ;

- It is apt for the heating at low temperature

all animal species

- The radiation on the floor on the length of

the module is quite uniform

- Burners in battery at a distance of 18 metres

one from the other

- Max. 75 metres length of the radiant tube

with four Baf in battery

- No lifting device

- Every burner is independent and controlled

by a probe situated at the same level of the

animals.

QUAILS BREEDINGINFRA MC, QUAILS BREEDING:

This kind of animals tend to be wilder than other ani-

mals and can ask for different attentions.

Thanks to INFRA MC we can achieve fur-

ther advantages among which:

VERY LOW INITIAL MORTALITYAND DURING THE CYCLE

HEALTHIER ANIMALS AND BETTERQUALITY LIFE FOR THEM

BETTER DEVELOPMENT OF THE ANIMALSAND NO BLOATS ON THE BREASTBONE, AS

HAPPENS TO THE ANIMALS IN CAGES

BETTER MEAT QUALITY, INCREASED RENDERINGWHEN SLAUGHTERED, WASTE REDUCTION

GREAT REDUCTION OF LABOUR FOR THE BREEDER,SINCE THE SYSTEM IS SAFE AND RELIABLE ALSO IN

THE HARDEST WINTER SEASONS.

TIME AND MONEY SAVING SYSTEMA S.p.A.


10/2010

A UNIQUE SYSTEM

INDOOR OUTDOOR

GEN80 HOT AIR GENERATOR: THATS WHY

In the last years, the decisions of the poultry industry have focussed onbreeds which allow high meat production.

These breeds need great heat and many air changes not only during the

weaning phase, but also after it.

In winter, because of the adverse weather conditions (cold, humidity etc.)

it is needed to heat the stall constantly, but in a diversified way, accord-

ing to the age of the animals.

In case of stalls where the space is heated using traditional systems like

ceramic heaters with direct flame (prohibited by law), the energy costs

for heating are very high. GEN80 is, therefore, the ideal solution because

it replaces the traditional systems allowing the users to save energy andincrease the comfort.

GEN80 BLOWS HOT AIR WITH 100% PERFORMANCES of the combus-

tion and improves the room conditions, limiting the humidity, keeping

the litters drier and increasing the comfort for the animals.

Studies and comparative analysis with other heating solutions have high-

lighted a saving of 23% on the energy used for the heating using GEN80

an increase in the performances and better qualitative results for the

meat.

GEN80+INFRA MC

=

TOTAL COMFORT FOR THE

WHOLE LIFE OF THE ANIMALAND

HIGH ENERGY SAVINGS

GEN80HOT AIR GENERATOR FOR BREEDING APPLICATIONS


11/2011

In this phase, themax air changes is

required.Since at this stage the animals

are grew up, the "sitting hen" effect isno longer needed.

Therefore, INFRA MC will be off and lifted atthe max height in order to make easier for the air

blown byGEN80

to circulate.

First phase: chick stall

Second phase: max. ventilation

In this phase a radiation cone is needed in order to re-create the

sitting hen effect. INFRA MC will be on with ComfortTemperature (radiation)= 36C

and Air Temperature = 33C.

GEN80 will be off, because it is not necessary

to heat the whole shed.Moreover, the chicks are still little.

As a consequence the rightperformances and energy

savings are assured.

GEN80

GEN80

INFRA MC

THE WINNING SOLUTIONGEN80 + INFRA MC


12/2012

GEN80 has the shell in stainless steel AISI 316, with

internal insulation anti-radiant and thermo-acoustic.

IP44 protection, suitable for any weather condition.

The generator was designed to be installed either out-

door or indoor of the shed to be heated.

The installation is easy: it is carried out with small blocks

with hooks, which enable to hang it on the wall. No shel-

ves or brackets are needed.

Air intake from the lower side of the appliance. Equip-

ped with protective net to prevent intrusions. This ena-

bles to choose the air intake from outdoor or from the

inner heated space, installing an intake plenum.

The hot air generator is complete with air inlet duct, dif-

fuser with steel fins, which allow to go through the wall

when the appliance is installed outdoor

No thermal inertia because the air entering the room is

hot after just few seconds from the start of the appliance

Thermal efficiency: 100% and no fumes exhaust.

GEN80: THE FEATURES

GEN80

GEN80

GEN80


13/20

GEN80: THE FEATURES

GEN80+INFRA MC

=UP TO

40%SAVING ON FUELIN COMPARISON TO THE TRADITIONAL

HEATING SYSTEMS USED IN BREEDING

APPLICATIONS

GEN80 is a hot air generator designed by Systema S.p.A for the

heating of sheds used for breeding purposes.

The production and the quality control ofGEN80 are carried out

in the premises of Systema S.p.A.The advantages of this equipment are:

High efficiency

Low consumptions

Easy installation

Modular installation with more than one generator

No costs for the flue

Suitable for indoor or outdoor installation

In few time the shed is heated

The equipment and its function can be managed: tempera-

ture, alarms, can be integrated with other control devices al-

ready installed in the shed

Little maintenance needed 5 years warranty.

SAVE


14/2014

755

1100

265

460

50

80

40

240

TECHNICAL FEATURES

INFRA MC models 18/2 18/2 S 27/3 27/3 S 36/4 36/4 S 45/5 45/5 S 24/2 24/2 S 36/3 36/3 S 48/4 48/4 S 36/2 54/3 72/4

Series A A A A A A A A B B B B B B C C C

Lifting NO SI NO SI NO SI NO SI NO SI NO SI NO SI NO NO NO

Length m 21 21 30 30 39 39 48 48 27 27 39 39 51 51 39 57 75

N. of 28 kW burners n 2 2 3 3 4 4 5 5 2 2 3 3 4 4 2 3 4

Nominal power kW 56 56 84 84 112 112 140 140 56 56 84 84 112 112 56 84 112

Performances % >90 >90 >90 >90 >90 >90 >90 >90 >90 >90 >90 >90 >90 >90 >90 >90 >90

Electric supply V-Hz 400-50 400-50 400-50 400-50 400-50 400-50 400-50 400-50 400-50 400-50 400-50 400-50 400-50 400-50 400-50 400-50 400-50

Kind of electric supply3 phase

+N

3 phase

+N

3 phase

+N

3 phase

+N

3 phase

+N

3 phase

+N

3 phase

+N

3 phase

+N

3 phase

+N

3 phase

+N

3 phase

+N

3 phase

+N

3 phase

+N

3 phase

+N

3 phase

+N

3 phase

+N

3 phase

+N

Electrical absorption kW 0,75 0,75 0,75 0,75 1,1 1,1 1,5 1,5 0,75 0,75 0,75 0,75 1,1 1,1 0,75 1,1 1,5

Dist. between burners m 9 9 9 9 9 9 9 9 12 12 12 12 12 12 18 18 18

Weight kg 110 140 170 200 260 290 400 430 170 200 260 290 400 430 200 290 430

INFRA MC TECHNICAL FEATURES

GEN80 TECHNICAL FEATURES

GEN80

Nominal power kW 70

Gas cosumption:

Metano G20 m3/h 7,41

Butano G30 kg/h 5,52

Propano G31 kg/h 5,44

Electric supply V - Hz 230 - 50

Electrical absorption W 400

Weight (without air channel) kg 74

Dimension WxHxD mm 460 x 1100 x 755

WEIGHT 74 kg + 2 kg of outlet air channel (dimension 240 x 265 x 500 mm)


15/2015

REFERENCES


16/2016

REFERENCES


17/2017

REFERENCES


18/2018

REFERENCES


19/20

FROM THE CHICKEN MANURES NEW ENERGY

TCHICKEN MANURE

THERMOVALORIZATION AND ENERGY

PRODUCTION

AN EXAMPLE OF INSTALLATION

UREA SOLUTION

WATER

RETURN WATER FROM ORC

LOADING MANURE

FURNACE + BOILER

ASH DISCHARGE

FAN AIR INTAKE

Purified air exhaust

chimney

Purified air discharge

NOx Filter

C. REACTION

MULTICYCLONE

2rECOVERY

SCRUBBER

FILTER

SLEEVE

WATER SUPPLY ORC

ROTARY DRYER

AIR-WATER HEAT EXCHANGER

CENTRIFUGAL

FAN

ORC

110 kW/h


20/20

04-2010-Revisionen00

SYSTEMA RUS

, 117105,

, 17, . 5

. +7(495)958-18-17

. +7(495)958-18-09

www.systemarus.ru

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SYSTEMA FRANCE s.a.r.l.

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Tel. +33.4.37.48.01.00

Tlcopie: +33.4.78.71.02 .46

[email protected]

SYSTEMA il kwang E & T

CO., LTD

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Kwang San-Ku. Kwang Ju. KOREA

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Fax +82629542208

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021328 BUCARESTI - ROMANIA

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[email protected]

System Avaran Asayesh

IRAN\TEHRAN Sattari south Highway, Fer-

dews Blvd. Sadegieh II Sq., n 452 , first

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Tel. +98 21 44051106

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Mobile Iran +98 9124703110

Mobile Italy +39 355988880

SYSTEMA( )( )

WATESI CONTROL EQUIPMENT (SHANG HAI )CO.,LTD.

: 765 :201804

:+86 2169596758 :+86 2169596758


SYSTEMA POLSKA sp. z o.o.ul. Duga 5,

98-220 Zduska Wola - POLAND

Tel. +48 438247287

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Loc. Fratte Fontane bianchePADOVA - ITALIA

Tel. +39.049.9355663 r.a.Fax +39.049.9355699

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E-mail: [email protected] export dept.: [email protected]

www.systema.it

Pre-sale service

Our technical ofce is always available to oer ex-

cellent thermo-technical consults or ree or what

our products and their applications are concer-

ned. The main target is that o nd out the bestsolution in order to grant high efciency both

rom the planning and the plants point o view.

Sales network

You can count on our dealers and our sales net-

work. Our partners work in cooperation with

Systema and attend regular courses to keep

themselves updated on the latest novelties.

Moreover, we work with opinion leaders in

order to satisy the customersneeds with our

products. A good example is that oCastalia:

the brand new condensation undervacuum

boiler working with the absorption principle. It

is able to produce hot sanitary water and hot

water, but also chilled water at 7C, useul or

the conditioning.

Service assistance

This service dept. is an important part o the com-

pany organization, since our technicians are clo-

sely linked to customers. Thanks to reresher

courses we keep our technicians around the world

always updated.

CUSTOMER SERVICE

OUR FOREIGN BRANCHES

heating system for the animals of the third millennium

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