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HEATING PLANT FUNCTIONAL TEST FT-1 CLEVELAND CLINIC REV 2/1/2011 Page 1 of 8 FT-1 PRE-FUNCTIONAL CHECKLIST AND FUNCTIONAL TEST FOR HEATING PLANT Participants Name Company Title Commissioning Authority Party filling out this form and witnessing testing: [Name, Company] Date of test: ____________________

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Page 1: Heating Plant Functional Test

HEATING PLANT FUNCTIONAL TEST FT-1

CLEVELAND CLINIC REV 2/1/2011

Page 1 of 8

FT-1

PRE-FUNCTIONAL CHECKLIST AND FUNCTIONAL TEST

FOR

HEATING PLANT

Participants

Name Company Title

Commissioning Authority

Party filling out this form and witnessing testing:

[Name, Company]

Date of test: ____________________

Page 2: Heating Plant Functional Test

HEATING PLANT FUNCTIONAL TEST FT-1

CLEVELAND CLINIC REV 2/1/2011

Page 2 of 8

System Description

Boiler(s)

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Primary Hot Water Pump(s)

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Page 3: Heating Plant Functional Test

HEATING PLANT FUNCTIONAL TEST FT-1

CLEVELAND CLINIC REV 2/1/2011

Page 3 of 8

Secondary Hot Water Pump(s)

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Relief Valve(s)

Unit Tag Make

Equipment Served Model No.

Capacity Rating Serial No.

Pressure Rating Type

Page 4: Heating Plant Functional Test

HEATING PLANT FUNCTIONAL TEST FT-1

CLEVELAND CLINIC REV 2/1/2011

Page 4 of 8

Pre-Functional Test Verification

Installation Checks

Boiler(s)

OK Check Comments

General Installation

General appearance good, no apparent damage

Site sufficiently clean for testing

Equipment labels affixed

Tube pulling, and access door space adequate

Required seismic restraints in place

Flue completely installed and sloped properly

Combustion air supply complete

System filled

Pressure gages installed

Thermometers installed

Pressure gages installed

P/T plugs installed as per drawings

Multiple boiler interlocks completed

Piping (Immediately around unit. Full piping in HW Piping

Checklist.)

Gas piping installed and tested (supply is at proper pressure)

Hydronic piping complete, including blowdown system, makeup

water piping and safety reliefs

Hydronic system flushing complete and strainers cleaned

Isolation valves and balancing valves installed

Pipe fittings and accessories complete

Test ports installed near all control sensors and per spec

Flow switch installed as required

Flow meters installed as required

Piping type and flow direction labeled on piping

Chemical treatment system or plan installed

ASME pressure vessel data sheet or certification tag posted and

inspection complete for each expansion tank

Expansion tanks verified to not be air bound and system

completely full of water

Air vents and bleeds at high points of systems functional

Electrical and Controls

Power to unit and disconnect installed

All electrical components grounded

Sensors calibrated (see below)

Control system interlocks hooked up and functional

Page 5: Heating Plant Functional Test

HEATING PLANT FUNCTIONAL TEST FT-1

CLEVELAND CLINIC REV 2/1/2011

Page 5 of 8

All control devices, pneumatic tubing and wiring complete

Motorized valves, dampers and float switches functional

Fire and smoke sensing components functional

Final

Startup report completed with this checklist attached

Startup report includes written certification from boiler

manufacturer that all specified features, controls and safeties

have been installed and are functioning properly and that the

installation and application comply with the manufacturer’s

recommendations.

Safeties installed and safe operating ranges for this equipment

provided to the commissioning agent

Heating water piping and pumps prefunctional checklists

completed

NOTES:

Page 6: Heating Plant Functional Test

HEATING PLANT FUNCTIONAL TEST FT-1

CLEVELAND CLINIC REV 2/1/2011

Page 6 of 8

Pump(s)

Installation Checks

OK Check Comments

General Installation

Label permanently affixed

Pumps in place and properly grouted

Vibration isolation devices installed and functional

Factory alignment appears correct

Field alignment, if required, completed

Seismic anchoring installed

Temperature, pressure and flow gages and sensors installed

Pump lubricated

No unusual noise or vibration

Pump rotation verified correct

No leaking apparent around fittings

Piping (immediately around pump, see full piping checklist)

Pipe fittings complete and pipes properly supported

Pipes properly labeled

Pipes properly insulated

Strainers in place and clean

Piping system properly flushed

Valves properly tagged

Sensors calibrated (See calibration section below)

Electrical and Controls

Power disconnects in place and labeled

All electric connections tight

Proper grounding installed for components and unit

Motor safeties in place and operable

Control system interlocks hooked up and functional

All control devices, pneumatic tubing and wiring complete

VFD

VFD powered (wired to controlled equipment)

VFD interlocked to control system

Pressure or other controlling sensor properly located and per

drawings and calibrated

Drive location not subject to excessive temperatures

Drive location not subject to excessive moisture or dirt

Drive size matches motor size

Internal setting designating the model is correct

Input of motor FLA represents 100% to 105% of motor FLA

rating

Appropriate Volts vs Hz curve is being used

Page 7: Heating Plant Functional Test

HEATING PLANT FUNCTIONAL TEST FT-1

CLEVELAND CLINIC REV 2/1/2011

Page 7 of 8

Accel and decel times are around 10-50 seconds, except for

special applications. Actual decel = ______ Actual accel =

_____

Lower frequency limit at 0 for VAV fans and around 10-30%

for chilled water pumps. Actual = ________________

Upper frequency limit set at 100%, unless explained otherwise

Unit is programmed with full written programming record on

site

VFD speed at panel matches BAS readout

TAB

Installation of system and balancing devices allowed balancing

to be completed following specified NEBB or AABC

procedures and contract documents

Final

Startup report completed with this checklist attached

Safeties installed and safe operating ranges for this equipment

provided to the commissioning agent

NOTES:

Page 8: Heating Plant Functional Test

HEATING PLANT FUNCTIONAL TEST FT-1

CLEVELAND CLINIC REV 2/1/2011

Page 8 of 8

Functional Test Test

No.

Spec/Dwg Ref Test Procedure Expected and Actual Response

Pass

Y/N

1.

Verify communication, front end graphics and

point mapping are complete.

Front end communication with heating plant has

been established and graphics along with control

and monitoring points are set up.

2.

Initiate a call for heating by forcing BAS to read

an OAT below the enable set point.

Verify that the following occurs in sequence: lead

secondary hot water pump is started, lead boiler

isolation valve is 100% open, lead primary hot

water pump is started, the combustion air damper is

100% open, draft damper is 100% open and the

lead boiler is enabled.

3.

While in heating mode, force associated hot

water control valves to 100% open or until the

static pressure is below set point.

Verify that the lead secondary hot water pump

speed increases to maintain static pressure set

point.

4.

While in heating mode, force associated hot

water control valves to 100% closed or until the

static pressure is below set point.

Verify that the lead secondary hot water pump

speed decreases to maintain static pressure set

point.

5.

While in heating mode, force associated BAS to

read an OAT at low end of HWS Temperature

reset schedule.

Verify that the boiler and/or mixing valve respond

appropriately and hot water supply temperature

increases to maximum set point.

6.

While in heating mode, force associated BAS to

read an OAT at high end of HWS Temperature

reset schedule.

Verify that the boiler and/or mixing valve respond

appropriately and hot water supply temperature

decreases to maximum set point.

7. Boiler failure: While only the lead boiler is

enabled, manually de-energize boiler.

Verify the lag boiler is enabled and an alarm is sent

to the BAS.

8.

Primary Hot Water Pump Status: While in

heating mode, Trip lead hot pump current sensor

or de-energize via the disconnect switch.

Verify that the lead boiler is de-energized, the lag

pump is energized and an alarm is sent to the BAS.

After flow is proven the lead boiler should be

energized.

9. Secondary Hot Water Pump Status: While in

heating mode, Trip lead secondary pump current

sensor or de-energize via the disconnect switch.

Verify that the standby pump is energized and an

alarm is sent to the BAS.

10. Combustion air damper failure. While in heating

mode, trip combustion current sensor or de-

energize.

Verify that the both boilers shut down and an alarm

signal is sent to the BAS.

11.

Verify that the heating system is de-energized

when the BAS is forced to read an OAT above

the enable set point.

Verify that the following occurs in sequence: lead

secondary hot water pump is stopped, the lead and

lag boilers are fully de-energized, lead and lag

primary hot water pump is stopped after a

predetermined time delay consistent with

preventing the boiler from overheating, the

combustion air damper is 100% closed and the

boiler isolation valves are 100% closed.

12. Return all changed control parameters and

conditions to their pre-test values

Check off in program printout when completed

A SUMMARY OF DEFICIENCIES IDENTIFIED DURING TESTING IS ATTACHED

-- END OF TEST --

Page 9: Heating Plant Functional Test

COOLING PLANT FUNCTIONAL TEST FT-2

CLEVELAND CLINIC REV 2/1/2011

Page 1 of 13

FT-2 PRE-FUNCTIONAL CHECKLIST AND FUNCTIONAL TEST

FOR

COOLING PLANT

Participants

Name Company Title

Commissioning Authority

Party filling out this form and witnessing testing: [Name, Company]

Date of test: ____________________

Page 10: Heating Plant Functional Test

COOLING PLANT FUNCTIONAL TEST FT-2

CLEVELAND CLINIC REV 2/1/2011

Page 2 of 13

System Description

.

Chillers

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Primary Chilled Water Pumps

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Page 11: Heating Plant Functional Test

COOLING PLANT FUNCTIONAL TEST FT-2

CLEVELAND CLINIC REV 2/1/2011

Page 3 of 13

Secondary Chilled Water Pumps

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Page 12: Heating Plant Functional Test

COOLING PLANT FUNCTIONAL TEST FT-2

CLEVELAND CLINIC REV 2/1/2011

Page 4 of 13

Pre-Functional Test Verification

Chiller(s)

Installation Checks

OK Check Comments

General appearance good, no apparent damage

Proper vibration isolators installed and adjusted

Seismic restraints in place

Isolation valves and balancing valves installed

Pipe fittings and accessories complete

Pipes not supported on chiller

Hydronic system flushing complete and strainers cleaned

Cooling tower or condenser system checked out

Evaporator air vent provided

Water cooled condenser air vent provided

Refrigerant relief pipe extended to outside

Thermometers installed

Pressure gages installed

Test plugs installed near all control sensors and as per spec

Flow switch installed as required

Flow meters installed

Proper refrigerant level

No refrigerant leakage

Proper oil types

Proper oil level

Purge unit installed, if specified

Piping type and flow direction labeled on piping

Equipment labels affixed

Oil heater installed properly

Size of overcurrent heater in motor starter correct

Oil filter clean

Electrical and Controls

Power wiring installed properly

All electrical components grounded properly

Control wiring and control system hooked up

Sensors calibrated (see calibration section below)

Control system interlocks hooked up and functional

Smoke detectors in place

All control devices, pneumatic tubing and wiring complete

Safeties installed and safe operating ranges for this equipment provided to the commissioning agent

Chilled water piping and pumps prefunctional checklists completed

Page 13: Heating Plant Functional Test

COOLING PLANT FUNCTIONAL TEST FT-2

CLEVELAND CLINIC REV 2/1/2011

Page 5 of 13

NOTES:

Page 14: Heating Plant Functional Test

COOLING PLANT FUNCTIONAL TEST FT-2

CLEVELAND CLINIC REV 2/1/2011

Page 6 of 13

Chilled Water Pump(s)

Installation Checks

OK Check Comments

General Installation

Label permanently affixed

Pumps in place and properly grouted

Vibration isolation devices installed and functional

Factory alignment appears correct

Field alignment, if required, completed

Seismic anchoring installed

Temperature, pressure and flow gages and sensors installed

Pump lubricated

No unusual noise or vibration

Pump rotation verified correct

No leaking apparent around fittings

Piping (immediately around pump, see full piping checklist)

Pipe fittings complete and pipes properly supported

Pipes properly labeled

Pipes properly insulated

Strainers in place and clean

Piping system properly flushed

Valves properly tagged

Sensors calibrated (See calibration section below)

Electrical and Controls

Power disconnects in place and labeled

All electric connections tight

Proper grounding installed for components and unit

Motor safeties in place and operable

Control system interlocks hooked up and functional

All control devices, pneumatic tubing and wiring complete

VFD

VFD powered (wired to controlled equipment)

VFD interlocked to control system

Pressure or other controlling sensor properly located and per drawings and calibrated

Drive location not subject to excessive temperatures

Drive location not subject to excessive moisture or dirt

Drive size matches motor size

Internal setting designating the model is correct

Input of motor FLA represents 100% to 105% of motor FLA rating

Appropriate Volts vs Hz curve is being used

Page 15: Heating Plant Functional Test

COOLING PLANT FUNCTIONAL TEST FT-2

CLEVELAND CLINIC REV 2/1/2011

Page 7 of 13

Accel and decel times are around 10-50 seconds, except for special applications. Actual decel = ______ Actual accel = _____

Lower frequency limit at 0 for VAV fans and around 10-30% for chilled water pumps. Actual = ________________

Upper frequency limit set at 100%, unless explained otherwise

Unit is programmed with full written programming record on site

VFD speed at panel matches BAS readout

TAB

Installation of system and balancing devices allowed balancing to be completed following specified NEBB or AABC procedures and contract documents

Final

Startup report completed with this checklist attached

Safeties installed and safe operating ranges for this equipment provided to the commissioning agent

NOTES:

Page 16: Heating Plant Functional Test

COOLING PLANT FUNCTIONAL TEST FT-2

CLEVELAND CLINIC REV 2/1/2011

Page 8 of 13

Cooling Tower(s)

Installation Checks

OK Check Comments

General Installation

Cooling tower in place and in good condition

Fan belts adjusted

Fan shaft collars installed and tight

Fan lubricated

Fan blade pitch adjusted (propeller fans only)

Tower basin access in place

Tower basin sump strainers clean and sump filled

Sump heater and other freeze protection in place (alarms, tape)

Temperature gauges installed

Pressure gauges installed across circulating pump

Spray water inlet strainer installed and clean

Spray nozzles clean

Fan rotation correct

Electrical

Power to unit and disconnect installed

All electrical components grounded

Power available to sump heater

Motor protection and safeties installed

Controls

Sensors calibrated (see below)

Control system interlocks hooked up and functional

All control devices, pneumatic tubing and wiring complete

Bypass valve spanning calibrated

Tower isolation valve spanning calibrated

Motorized valves, dampers and float switches functional

Vibration alarm: Jump the vibration sensor to simulate an alarm. Verify fan shut down and BAS alarm.

Test high and low water alarms

Bypass valves and other valves and dampers calibrated

Piping (Immediately around unit. Full piping in CHW Piping Checklist.)

Pipe fittings and accessories complete

Makeup water supply piped

Makeup water shut-off valve installed

Pipes are properly labeled (direction, etc.)

Page 17: Heating Plant Functional Test

COOLING PLANT FUNCTIONAL TEST FT-2

CLEVELAND CLINIC REV 2/1/2011

Page 9 of 13

Valves are properly tagged

Chemical treatment system or plan installed

Water treatment report submitted

Distribution header balanced

Test plugs installed

Isolation and balancing valves installed per drawings

NOTES:

Page 18: Heating Plant Functional Test

COOLING PLANT FUNCTIONAL TEST FT-2

CLEVELAND CLINIC REV 2/1/2011

Page 10 of 13

Installation Checks

Condenser Water Pump(s)

Installation Checks

OK Check Comments

General Installation

Label permanently affixed

Pumps in place and properly grouted

Vibration isolation devices installed and functional

Factory alignment appears correct

Field alignment, if required, completed

Seismic anchoring installed

Temperature, pressure and flow gages and sensors installed

Pump lubricated

No unusual noise or vibration

Pump rotation verified correct

No leaking apparent around fittings

Piping (immediately around pump, see full piping checklist)

Pipe fittings complete and pipes properly supported

Pipes properly labeled

Pipes properly insulated

Strainers in place and clean

Piping system properly flushed

Valves properly tagged

Sensors calibrated (See calibration section below)

Electrical and Controls

Power disconnects in place and labeled

All electric connections tight

Proper grounding installed for components and unit

Motor safeties in place and operable

Control system interlocks hooked up and functional

All control devices, pneumatic tubing and wiring complete

VFD

VFD powered (wired to controlled equipment)

VFD interlocked to control system

Pressure or other controlling sensor properly located and per drawings and calibrated

Drive location not subject to excessive temperatures

Drive location not subject to excessive moisture or dirt

Drive size matches motor size

Internal setting designating the model is correct

Page 19: Heating Plant Functional Test

COOLING PLANT FUNCTIONAL TEST FT-2

CLEVELAND CLINIC REV 2/1/2011

Page 11 of 13

Input of motor FLA represents 100% to 105% of motor FLA rating

Appropriate Volts vs Hz curve is being used

Accel and decel times are around 10-50 seconds, except for special applications. Actual decel = ______ Actual accel = _____

Lower frequency limit at 0 for VAV fans and around 10-30% for chilled water pumps. Actual = ________________

Upper frequency limit set at 100%, unless explained otherwise

Unit is programmed with full written programming record on site

VFD speed at panel matches BAS readout

TAB

Installation of system and balancing devices allowed balancing to be completed following specified NEBB or AABC procedures and contract documents

Final

Startup report completed with this checklist attached

Safeties installed and safe operating ranges for this equipment provided to the commissioning agent

NOTES:

Page 20: Heating Plant Functional Test

COOLING PLANT FUNCTIONAL TEST FT-2

CLEVELAND CLINIC REV 2/1/2011

Page 12 of 13

Functional Test Test

No.

Spec/Dwg

Ref Test Procedure Expected and Actual Response

Pass

Y/N

1.

Verify communication, front end graphics and point mapping are complete.

Front end communication with cooling plant has been established and graphics along with control and monitoring points are set up.

2.

Initiate a call for cooling. Verify that following occurs in sequence: lead secondary chilled water pump is started, tower bypass valve is closed to the cooling tower, lead cooling tower cell is enabled (isolation valve opens), lead condenser water pump is started, lead primary chilled water pump is started and lastly the lead chiller is started.

3.

Enable the lag chiller. Verify that following occurs in sequence: lag secondary chilled water pump is started, lag cooling tower cell is enabled (isolation valve opens), lag condenser water pump is started, lag primary chilled water pump is started and lastly the lag chiller is started.

4.

While in cooling mode, force associated chilled water control valves to 100% open or until the static pressure is below set point.

Verify that the lead secondary chilled water pump speed increases to maintain static pressure set point.

5.

While in cooling mode, force associated chilled water control valves to 30% open or until the static pressure is above set point.

Verify that the lead secondary chiller water pump speed decreases to maintain static pressure set point.

6.

While in cooling mode, verify the following cooling tower sequence upon a sustained rise in leaving condenser water temperature > 65°F.

Verify that the following occurs in sequence: Tower bypass valve is 100% open to cooling tower, lead fan is energized and its speed modulated, lag fan is energized and its speed modulated.

7.

Disable the lag chiller. Verify that following occurs in sequence: lag chiller is de-energized, lag chilled water pump is de-energized, lag condenser water pump is de-energized, lag cooling tower cell is disabled, and lag secondary chilled water pump is de-energized.

8.

Disable the lead chiller. Verify that following occurs in sequence: lead chiller is de-energized, lead chilled water pump is de-energized, lead condenser water pump is de-energized, lead cooling tower cell is disabled, and lead secondary chilled water pump is de-energized.

9. While only the lead chiller is enabled, manually de-energize chiller.

Verify the lag chiller/pump is energized and an alarm is sent to the BAS.

10. Force BAS to read a sump basin temperature below minimum set point.

Verify that the sump heater is energized and that the sump temperature increases.

11. Force BAS to read an outdoor air temperature below heat trace enable set point.

Verify that heat trace is energized.

12.

Primary Chilled Water Pump Status: While in cooling mode, Trip lead primary pump current sensor or de-energize via the disconnect switch.

Verify that the lead chiller/pump is de-energized, the lag chiller/pump is energized and an alarm is sent to the BAS.

Page 21: Heating Plant Functional Test

COOLING PLANT FUNCTIONAL TEST FT-2

CLEVELAND CLINIC REV 2/1/2011

Page 13 of 13

Test

No.

Spec/Dwg

Ref Test Procedure Expected and Actual Response

Pass

Y/N

13.

Secondary Chilled Water Pump Status: While in cooling mode, Trip lead secondary pump current sensor or de-energize via the disconnect switch.

Verify that the standby pump is energized and an alarm is sent to the BAS.

14.

Condenser Water Pump Status: While in cooling mode, Trip lead condenser water pump current sensor or de-energize via the disconnect switch.

Verify that the lead chiller/pump is de-energized, the lag chiller/pump is energized and an alarm is sent to the BAS.

15.

Force BAS to read an outdoor air temperature below heat trace enable set point and trip current sensor or de-energize heat trace circuit.

Verify an alarm is sent to the BAS.

16. High Limit Sump Temperature: Force BAS to read a sump temperature above the high limit set point.

Verify an alarm is sent to the BAS.

17. Low Limit Sump Temperature: Force BAS to read a sump temperature below the low limit set point.

Verify an alarm is sent to the BAS.

18. Spray Pump Status: While in cooling mode, trip spray pump current sensor or disconnect power.

Verify an alarm is sent to the BAS.

19. Tower Vibration: Force BAS to read a tower vibration level above set point.

Verify that the tower fan is de-energized and that an alarm is sent to the BAS.

20. High Sump Level: Force BAS to read a sump level above the high limit.

Verify an alarm is sent to the BAS.

21. Low Sump Level: Force BAS to read a sump level below the low limit.

Verify an alarm is sent to the BAS and that the spray pump is de-energized.

22. Return all changed control parameters and conditions to their pre-test values

Check off in program printout when completed

A SUMMARY OF DEFICIENCIES IDENTIFIED DURING TESTING IS ATTACHED

-- END OF TEST --

Page 22: Heating Plant Functional Test

STEAM TO HOT WATER HEATING PLANT FUNCTIONAL TEST FT-3

CLEVELAND CLINIC REV 2/1/2011

Page 1 of 8

FT-3

PRE-FUNCTIONAL CHECKLIST AND FUNCTIONAL TEST

FOR

STEAM TO HOT WATER HEATING PLANT

Participants

Name Company Title

Commissioning Authority

Party filling out this form and witnessing testing:

[Name, Company]

Date of test: ____________________

Page 23: Heating Plant Functional Test

STEAM TO HOT WATER HEATING PLANT FUNCTIONAL TEST FT-3

CLEVELAND CLINIC REV 2/1/2011

Page 2 of 8

System Description

.

Heat Exchangers

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Primary Hot Water Pumps

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Page 24: Heating Plant Functional Test

STEAM TO HOT WATER HEATING PLANT FUNCTIONAL TEST FT-3

CLEVELAND CLINIC REV 2/1/2011

Page 3 of 8

Secondary Hot Water Pumps

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Relief Valve(s)

Unit Tag Make

Equipment Served Model No.

Capacity Rating Serial No.

Pressure Rating Type

Page 25: Heating Plant Functional Test

STEAM TO HOT WATER HEATING PLANT FUNCTIONAL TEST FT-3

CLEVELAND CLINIC REV 2/1/2011

Page 4 of 8

Pre-Functional Test Verification

Installation Checks

Heat Exchangers

OK Check Comments

General Installation

General appearance good, no apparent damage

Site sufficiently clean for testing

Equipment labels affixed

Tube pulling, and access door space adequate

Required seismic restraints in place

Flue completely installed and sloped properly

System filled

Pressure gages installed

Thermometers installed

Pressure gages installed

P/T plugs installed as per drawings

Piping (Immediately around unit. Full piping in HW Piping

Checklist.)

Hydronic piping complete, including blowdown system, makeup

water piping and safety reliefs

Hydronic system flushing complete and strainers cleaned

Isolation valves and balancing valves installed

Pipe fittings and accessories complete

Test ports installed near all control sensors and per spec

Flow switch installed as required

Flow meters installed as required

Piping type and flow direction labeled on piping

Chemical treatment system or plan installed

ASME pressure vessel data sheet or certification tag posted and

inspection complete for each expansion tank

Expansion tanks verified to not be air bound and system

completely full of water

Air vents and bleeds at high points of systems functional

Relief valve installed and piped to drain

Electrical and Controls

Sensors calibrated (see below)

Control system interlocks hooked up and functional

All control devices, pneumatic tubing and wiring complete

Motorized valves, dampers and float switches functional

Page 26: Heating Plant Functional Test

STEAM TO HOT WATER HEATING PLANT FUNCTIONAL TEST FT-3

CLEVELAND CLINIC REV 2/1/2011

Page 5 of 8

Final

Startup report completed with this checklist attached

Startup report includes written certification from boiler

manufacturer that all specified features, controls and safeties

have been installed and are functioning properly and that the

installation and application comply with the manufacturer’s

recommendations.

Safeties installed and safe operating ranges for this equipment

provided to the commissioning agent

Heating water piping and pumps prefunctional checklists

completed

NOTES:

Page 27: Heating Plant Functional Test

STEAM TO HOT WATER HEATING PLANT FUNCTIONAL TEST FT-3

CLEVELAND CLINIC REV 2/1/2011

Page 6 of 8

Pumps

Installation Checks

OK Check Comments

General Installation

Label permanently affixed

Pumps in place and properly grouted

Vibration isolation devices installed and functional

Factory alignment appears correct

Field alignment, if required, completed

Seismic anchoring installed

Temperature, pressure and flow gages and sensors installed

Pump lubricated

No unusual noise or vibration

Pump rotation verified correct

No leaking apparent around fittings

Piping (immediately around pump, see full piping checklist)

Pipe fittings complete and pipes properly supported

Pipes properly labeled

Pipes properly insulated

Strainers in place and clean

Piping system properly flushed

Valves properly tagged

Sensors calibrated (See calibration section below)

Electrical and Controls

Power disconnects in place and labeled

All electric connections tight

Proper grounding installed for components and unit

Motor safeties in place and operable

Control system interlocks hooked up and functional

All control devices, pneumatic tubing and wiring complete

VFD

VFD powered (wired to controlled equipment)

VFD interlocked to control system

Pressure or other controlling sensor properly located and per

drawings and calibrated

Drive location not subject to excessive temperatures

Drive location not subject to excessive moisture or dirt

Drive size matches motor size

Internal setting designating the model is correct

Input of motor FLA represents 100% to 105% of motor FLA

rating

Appropriate Volts vs Hz curve is being used

Page 28: Heating Plant Functional Test

STEAM TO HOT WATER HEATING PLANT FUNCTIONAL TEST FT-3

CLEVELAND CLINIC REV 2/1/2011

Page 7 of 8

Accel and decel times are around 10-50 seconds, except for

special applications. Actual decel = ______ Actual accel =

_____

Lower frequency limit at 0 for VAV fans and around 10-30%

for chilled water pumps. Actual = ________________

Upper frequency limit set at 100%, unless explained otherwise

Unit is programmed with full written programming record on

site

VFD speed at panel matches BAS readout

TAB

Installation of system and balancing devices allowed balancing

to be completed following specified NEBB or AABC

procedures and contract documents

Final

Startup report completed with this checklist attached

Safeties installed and safe operating ranges for this equipment

provided to the commissioning agent

NOTES:

Page 29: Heating Plant Functional Test

STEAM TO HOT WATER HEATING PLANT FUNCTIONAL TEST FT-3

CLEVELAND CLINIC REV 2/1/2011

Page 8 of 8

Functional Test Test

No.

Spec/Dwg Ref Test Procedure Expected and Actual Response

Pass

Y/N

1.

Verify communication, front end graphics and

point mapping are complete.

Front end communication with heating plant has

been established and graphics along with control

and monitoring points are set up.

2.

Initiate a call for heating by forcing BAS to read

an OAT below the enable set point.

Verify that the following occurs in sequence: lead

secondary hot water pump is started, lead HX HW

isolation valve is 100% open, lead primary hot

water pump is started, the 1/3 capacity steam

control valve modulates open.

3.

While in heating mode, force associated hot

water control valves to 100% open or until the

static pressure is below set point.

Verify that the lead secondary hot water pump

speed increases to maintain static pressure set

point.

4.

While in heating mode, force associated hot

water control valves to 100% closed or until the

static pressure is below set point.

Verify that the lead secondary hot water pump

speed decreases to maintain static pressure set

point.

5.

While in heating mode, force associated BAS to

read an OAT at low end of HWS Temperature

reset schedule.

Verify that the 1/3-2/3 capacity steam control

valves and/or hot water mixing valve respond

appropriately and hot water supply temperature

increases to maximum set point.

6.

While in heating mode, force associated BAS to

read an OAT at high end of HWS Temperature

reset schedule.

Verify that the 1/3-2/3 capacity steam control

valves and/or hot water mixing valve respond

appropriately and hot water supply temperature

decreases to maximum set point.

7.

Primary Hot Water Pump Status: While in

heating mode, Trip lead hot pump current sensor

or de-energize via the disconnect switch.

Verify that the lead boiler is de-energized, the lag

pump is energized and an alarm is sent to the BAS.

After flow is proven the lead boiler should be

energized.

8. Secondary Hot Water Pump Status: While in

heating mode, Trip lead secondary pump current

sensor or de-energize via the disconnect switch.

Verify that the standby pump is energized and an

alarm is sent to the BAS.

9.

Verify that the heating system is de-energized

when the BAS is forced to read an OAT above

the enable set point.

Verify that the following occurs in sequence: lead

secondary hot water pump is stopped, the lead and

lag heat exchangers steam control valves all

modulate closed, lead and lag primary hot water

pump is stopped after a predetermined time delay

consistent with preventing the heat exchangers

from overheating, the heat exchanger isolation

valves are 100% closed.

10. Return all changed control parameters and

conditions to their pre-test values

Check off in program printout when completed

A SUMMARY OF DEFICIENCIES IDENTIFIED DURING TESTING IS ATTACHED

-- END OF TEST --

Page 30: Heating Plant Functional Test

VAV AIR HANDLING UNIT FUNCTIONAL TEST FT-4

CLEVELAND CLINIC REV 2/1/2011

Page 1 of 6

FT-4

PRE-FUNCTIONAL CHECKLIST AND FUNCTIONAL TEST

FOR

VARIABLE VOLUME AIR HANDLING UNITS

Participants

Name Company Title

Commissioning Authority

Party filling out this form and witnessing testing:

[Name, Company]

Date of test: ____________________

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Page 31: Heating Plant Functional Test

VAV AIR HANDLING UNIT FUNCTIONAL TEST FT-4

CLEVELAND CLINIC REV 2/1/2011

Page 2 of 6

Pre-Functional Test Verification

Installation Checks

OK Check Comments

Cabinet and General Installation

Permanent labels affixed, including for fans

Casing condition good: no dents, leaks, door gaskets installed

Access doors close tightly - no leaks

Boot between duct and unit tight and in good condition

Vibration isolation equipment installed & released from

shipping locks

Maintenance access acceptable for unit and components

Sound attenuation installed

Thermal insulation properly installed and according to

specification

Instrumentation installed according to specification

(thermometers, pressure gages, flow meters, etc.)

Clean up of equipment completed per contract documents

Filters installed and replacement type and efficiency

permanently affixed to housing--construction filters removed

Valves, Piping and Coils (see full piping checklists)

Pipe fittings complete and pipes properly supported

Pipes properly labeled

Pipes properly insulated

Strainers in place and clean

Piping system properly flushed

No leaking apparent around fittings

All coils are clean and fins are in good condition

All condensate drain pans clean and slope to drain, per spec

Valves properly labeled

Valves installed in proper direction

OSAT, MAT, SAT, RAT, chilled water supply sensors properly

located and secure (related OSAT sensor shielded)

Sensors calibrated (See calibration section below)

Motors: Premium efficiency verified, if specified?

P/T plugs and isolation valves installed per drawings

Fans and Dampers

Supply fan and motor alignment correct

Supply fan belt tension & condition good

Supply fan protective shrouds for belts in place and secure

Supply fan area clean

Supply fan and motor properly lubricated

Return/exhaust fan and motor aligned

Return/exhaust fan belt tension & condition good

Page 32: Heating Plant Functional Test

VAV AIR HANDLING UNIT FUNCTIONAL TEST FT-4

CLEVELAND CLINIC REV 2/1/2011

Page 3 of 6

Return/exhaust fan protective shrouds for belts in place and

secure

Return/exhaust fan area clean

Return/exhaust fan and motor lube lines installed and lubed

Filters clean and tight fitting

Filter pressure differential measuring device installed and

functional (magnehelic, inclined manometer, etc.)

Smoke and fire dampers installed properly per contract docs

(proper location, access doors, appropriate ratings verified)

All dampers close tightly

All damper linkages have minimum play

Low limit freeze stat sensor located to deal with stratification &

bypass

Ducts (preliminary check)

Sound attenuators installed

Duct joint sealant properly installed

No apparent severe duct restrictions

Turning vanes in square elbows as per drawings

OSA intakes located away from pollutant sources & exhaust

outlets

Pressure leakage tests completed

Branch duct control dampers operable

Ducts cleaned as per specifications

Balancing dampers installed as per drawings and TAB’s site

visit

Electrical and Controls

Pilot lights are functioning

Power disconnects in place and labeled

All electric connections tight

Proper grounding installed for components and unit

Safeties in place and operable

Starter overload breakers installed and correct size

Sensors calibrated (see below)

Control system interlocks hooked up and functional

Smoke detectors in place

All control devices, pneumatic tubing and wiring complete

VFD

VFD powered (wired to controlled equipment)

VFD interlocked to control system

Static pressure or other controlling sensor properly located and

per drawings and calibrated

Static pressure or other controlling sensor calibrated

Drive location not subject to excessive temperatures

Drive location not subject to excessive moisture or dirt

Page 33: Heating Plant Functional Test

VAV AIR HANDLING UNIT FUNCTIONAL TEST FT-4

CLEVELAND CLINIC REV 2/1/2011

Page 4 of 6

Drive size matches motor size

Internal setting designating the model is correct

Input of motor FLA represents 100% to 105% of motor FLA

rating

Appropriate Volts vs Hz curve is being used

Accel and decel times are around 10-50 seconds, except for

special applications. Actual decel = ______ Actual accel =

_____

Lower frequency limit at 0 for VAV fans and around 10-30%

for chilled water pumps. Actual = _______________

Upper frequency limit set at 100%, unless explained otherwise

Unit is programmed with full written programming record on

site

TAB

Installation of system and balancing devices allowed balancing

to be completed following specified NEBB or AABC

procedures and contract documents

Final

Smoke and fire dampers and unpowered TU’s are open

Startup report completed with this checklist attached

Safeties installed and safe operating ranges for this equipment

provided to the commissioning agent

If unit is started and will be running during construction: have

quality filters on RA grills, etc. to minimize dirt in the ductwork

and coils and in any finished areas. Verify moisture migration is

not a problem, due to improper pressures between spaces.

NOTES:

Page 34: Heating Plant Functional Test

VAV AIR HANDLING UNIT FUNCTIONAL TEST FT-4

CLEVELAND CLINIC REV 2/1/2011

Page 5 of 6

Functional Test

Test

No.

Spec/Dwg Ref Test Procedure Expected and Actual Response

Pass

Y/N

1.

Verify communication, front end graphics and

point mapping are complete.

Front end communication with AHU has been

established and graphics along with control and

monitoring points are set up.

2.

Place BAS in Occupied Mode. Verify that the supply fan starts followed by the

return fan and lastly the mixed air dampers

modulate to the minimum outside air position.

3.

While in Occupied Mode, force associated

terminal units closed until the static pressure is

above set point.

Verify that supply and return air fan speeds

decrease to maintain static pressure set point.

4.

While in Occupied Mode, force associated

terminal units open until the static pressure is

below set point.

Verify that supply and return air fan speeds

increase to maintain static pressure set point.

5.

While in the Occupied Mode, force BAS to read

an outside air temperature at or above the

maximum OAT utilized for the minimum SA

temperature set point reset schedule (>5°F).

Verify that the supply air temperature set point

resets downward in response to an increase in

outside air temperature.

6.

While in the Occupied Mode, force BAS to read

an outside air temperature at or below minimum

OAT utilized for the maximum SA temperature

set point reset schedule (<60°F).

Verify that the supply air temperature set point

resets upward in response to a decrease in outside

air temperature.

7.

While in the Occupied Mode, force BAS to read

an outside air temperature below the economizer

changeover value.

Verify that the mixed air dampers modulate so that

the outside air dampers are opened past their

minimum position as measured by the differential

pressure transmitter (OA-RA).

8.

While in the Occupied Mode, force BAS into

heating mode by increasing discharge air set

point.

Verify that the mixed air dampers modulate so that

the outside air dampers are at their minimum

position and the heating valve and heating coil

bypass damper modulate open.

9.

While in the Occupied Mode, force BAS into

cooling mode by decreasing discharge air set

point and forcing the outside air damper to its

minimum position.

Verify that the mixed air dampers modulate so that

the outside air dampers are at their minimum

position and the heating valve and heating coil

bypass damper modulate open.

10. While in the Occupied Mode, force BAS to read

a CO2 level above set point.

Verify that the mixed air dampers modulate open.

11. While in the Occupied Mode, force BAS to read

a CO2 level below set point.

Verify that the mixed air dampers modulate closed.

12.

Place BAS in Unoccupied Mode. Verify that the supply and return fans are de-

energized and the mixed air dampers modulate to

the100% return air position.

13.

Warm-Up: Force all associated terminal unit

space temperature readings below the occupied

heating set point and set the time of day to the

earliest warm-up mode time.

Verify that the supply and return fans are energized

and the mixed air dampers remain in the100%

return air position while the heating section

modulates to maintain discharge air temperature set

point.

14. SA Smoke Detector: Trip the supply air

smoke detector.

Verify that the supply and return fans are de-

energized and a signal is sent to the FACP.

Page 35: Heating Plant Functional Test

VAV AIR HANDLING UNIT FUNCTIONAL TEST FT-4

CLEVELAND CLINIC REV 2/1/2011

Page 6 of 6

Test

No.

Spec/Dwg Ref Test Procedure Expected and Actual Response

Pass

Y/N

15. RA Smoke Detector: Trip the return air

smoke detector.

Verify that the supply and return fans are de-

energized and an alarm signal is sent to the

FACP and BAS.

16.

Freeze stat: Force BAS to sense a temperature

below the freeze stat low limit.

Verify that the supply and return fans are de-

energized, the mixed air dampers modulate to

100% return, the heating control valve opens and

the heating face and bypass dampers modulate to

100% open, while a corresponding alarm is sent

to the BAS.

17. SA High Static Pressure: Force BAS to sense

a static pressure above the high static set

point.

Verify that the supply and return fans de-

energize and a corresponding alarm is sent to the

BAS.

18.

Pre-Filter DP: Force the BAS to sense a

differential static pressure reading across the

pre-filter bank above the change out set point

of 1 in wc.

Verify that a corresponding alarm is sent to the

BAS.

19.

Fan Status: While in Occupied Mode, Trip

supply fan current sensor or de-energize via

the disconnect switch.

Verify that the supply and return fans are de-

energized, the outside air damper is 100%

closed, the heating control valve is 100% open,

the cooling control valve is 100% closed and an

alarm is sent to the BAS.

20. Fan Status: While in Occupied Mode, Trip

return fan current sensor or de-energize via the

disconnect switch.

Verify that the air handling unit continues to

operate normally and an alarm is sent to the

BAS.

21. Return all changed control parameters and

conditions to their pre-test values

Check off in program printout when completed

A SUMMARY OF DEFICIENCIES IDENTIFIED DURING TESTING IS ATTACHED

-- END OF TEST --

Page 36: Heating Plant Functional Test

CONSTANT VOLUME AIR HANDLING UNIT FUNCTIONAL TEST FT-5

CLEVELAND CLINIC REV 2/1/2011

Page 1 of 6

FT-5

PRE-FUNCTIONAL CHECKLIST AND FUNCTIONAL TEST

FOR

CONSTANT VOLUME AIR HANDLING UNITS

Participants

Name Company Title

Commissioning Authority

Party filling out this form and witnessing testing:

[Name, Company]

Date of test: ____________________

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Page 37: Heating Plant Functional Test

CONSTANT VOLUME AIR HANDLING UNIT FUNCTIONAL TEST FT-5

CLEVELAND CLINIC REV 2/1/2011

Page 2 of 6

Pre-Functional Test Verification

Installation Checks

OK Check Comments

Cabinet and General Installation

Permanent labels affixed, including for fans

Casing condition good: no dents, leaks, door gaskets installed

Access doors close tightly - no leaks

Boot between duct and unit tight and in good condition

Vibration isolation equipment installed & released from

shipping locks

Maintenance access acceptable for unit and components

Sound attenuation installed

Thermal insulation properly installed and according to

specification

Instrumentation installed according to specification

(thermometers, pressure gages, flow meters, etc.)

Clean up of equipment completed per contract documents

Filters installed and replacement type and efficiency

permanently affixed to housing--construction filters removed

Valves, Piping and Coils (see full piping checklists)

Pipe fittings complete and pipes properly supported

Pipes properly labeled

Pipes properly insulated

Strainers in place and clean

Piping system properly flushed

No leaking apparent around fittings

All coils are clean and fins are in good condition

All condensate drain pans clean and slope to drain, per spec

Valves properly labeled

Valves installed in proper direction

OSAT, MAT, SAT, RAT, chilled water supply sensors properly

located and secure (related OSAT sensor shielded)

Sensors calibrated (See calibration section below)

Motors: Premium efficiency verified, if specified?

P/T plugs and isolation valves installed per drawings

Fans and Dampers

Supply fan and motor alignment correct

Supply fan belt tension & condition good

Supply fan protective shrouds for belts in place and secure

Supply fan area clean

Supply fan and motor properly lubricated

Return/exhaust fan and motor aligned

Return/exhaust fan belt tension & condition good

Page 38: Heating Plant Functional Test

CONSTANT VOLUME AIR HANDLING UNIT FUNCTIONAL TEST FT-5

CLEVELAND CLINIC REV 2/1/2011

Page 3 of 6

Return/exhaust fan protective shrouds for belts in place and

secure

Return/exhaust fan area clean

Return/exhaust fan and motor lube lines installed and lubed

Filters clean and tight fitting

Filter pressure differential measuring device installed and

functional (magnehelic, inclined manometer, etc.)

Smoke and fire dampers installed properly per contract docs

(proper location, access doors, appropriate ratings verified)

All dampers close tightly

All damper linkages have minimum play

Low limit freeze stat sensor located to deal with stratification &

bypass

Ducts (preliminary check)

Sound attenuators installed

Duct joint sealant properly installed

No apparent severe duct restrictions

Turning vanes in square elbows as per drawings

OSA intakes located away from pollutant sources & exhaust

outlets

Pressure leakage tests completed

Branch duct control dampers operable

Ducts cleaned as per specifications

Balancing dampers installed as per drawings and TAB’s site

visit

Electrical and Controls

Pilot lights are functioning

Power disconnects in place and labeled

All electric connections tight

Proper grounding installed for components and unit

Safeties in place and operable

Starter overload breakers installed and correct size

Sensors calibrated (see below)

Control system interlocks hooked up and functional

Smoke detectors in place

All control devices, pneumatic tubing and wiring complete

VFD

VFD powered (wired to controlled equipment)

VFD interlocked to control system

Static pressure or other controlling sensor properly located and

per drawings and calibrated

Static pressure or other controlling sensor calibrated

Drive location not subject to excessive temperatures

Drive location not subject to excessive moisture or dirt

Page 39: Heating Plant Functional Test

CONSTANT VOLUME AIR HANDLING UNIT FUNCTIONAL TEST FT-5

CLEVELAND CLINIC REV 2/1/2011

Page 4 of 6

Drive size matches motor size

Internal setting designating the model is correct

Input of motor FLA represents 100% to 105% of motor FLA

rating

Appropriate Volts vs Hz curve is being used

Accel and decel times are around 10-50 seconds, except for

special applications. Actual decel = ______ Actual accel =

_____

Lower frequency limit at 0 for VAV fans and around 10-30%

for chilled water pumps. Actual = _______________

Upper frequency limit set at 100%, unless explained otherwise

Unit is programmed with full written programming record on

site

TAB

Installation of system and balancing devices allowed balancing

to be completed following specified NEBB or AABC

procedures and contract documents

Final

Smoke and fire dampers and unpowered TU’s are open

Startup report completed with this checklist attached

Safeties installed and safe operating ranges for this equipment

provided to the commissioning agent

If unit is started and will be running during construction: have

quality filters on RA grills, etc. to minimize dirt in the ductwork

and coils and in any finished areas. Verify moisture migration is

not a problem, due to improper pressures between spaces.

NOTES:

Page 40: Heating Plant Functional Test

CONSTANT VOLUME AIR HANDLING UNIT FUNCTIONAL TEST FT-5

CLEVELAND CLINIC REV 2/1/2011

Page 5 of 6

Functional Test

Test

No.

Spec/Dwg Ref Test Procedure Expected and Actual Response

Pass

Y/N

1.

Verify communication, front end graphics and

point mapping are complete.

Front end communication with AHU has been

established and graphics along with control and

monitoring points are set up.

2.

Place BAS in Occupied Mode. Verify that the supply fan starts followed by the

return fan and lastly the mixed air dampers

modulate to the minimum outside air position.

3.

While in the Occupied Mode, force BAS to read

an outside air temperature below the economizer

changeover value.

Verify that the mixed air dampers modulate so that

the outside air dampers are opened past their

minimum position as measured by the differential

pressure transmitter (OA-RA).

4.

While in the Occupied Mode, force BAS to read

an outside air temperature above the economizer

changeover value.

Verify that the mixed air dampers modulate so that

the outside air dampers are at their minimum

position as measured by the differential pressure

transmitter (OA-RA).

5.

While in the Occupied Mode, force BAS to read

an outside air temperature above the economizer

changeover value.

Verify that the mixed air dampers modulate so that

the outside air dampers are at their minimum

position as measured by the differential pressure

transmitter (OA-RA).

6.

While in the Occupied Mode, force BAS into

heating mode by increasing discharge air set

point.

Verify that the mixed air dampers modulate so that

the outside air dampers are at their minimum

position and the heating valve and heating coil

bypass damper modulate open.

7.

While in the Occupied Mode, force BAS into

cooling mode by decreasing discharge air set

point and forcing the outside air damper to its

minimum position.

Verify that the mixed air dampers modulate so that

the outside air dampers are at their minimum

position and the heating valve and heating coil

bypass damper modulate open.

8.

Place BAS in Unoccupied Mode. Verify that the supply and return fans are de-

energized and the mixed air dampers modulate to

the100% return air position.

9.

Warm-Up: Force space temperature reading

below the occupied heating set point and set the

time of day to the earliest warm-up mode time.

Verify that the supply and return fans are energized

and the mixed air dampers remain in the100%

return air position while the heating section

modulates to maintain discharge air temperature set

point.

10. SA Smoke Detector: Trip the supply air

smoke detector.

Verify that the supply and return fans are de-

energized and a signal is sent to the FACP.

11. RA Smoke Detector: Trip the return air

smoke detector.

Verify that the supply and return fans are de-

energized and an alarm signal is sent to the

FACP and BAS.

12.

Freeze stat: Force BAS to sense a temperature

below the freeze stat low limit.

Verify that the supply and return fans are de-

energized, the mixed air dampers modulate to

100% return, the heating control valve opens and

the heating face and bypass dampers modulate to

100% open, while a corresponding alarm is sent

to the BAS.

Page 41: Heating Plant Functional Test

CONSTANT VOLUME AIR HANDLING UNIT FUNCTIONAL TEST FT-5

CLEVELAND CLINIC REV 2/1/2011

Page 6 of 6

Test

No.

Spec/Dwg Ref Test Procedure Expected and Actual Response

Pass

Y/N

13.

Pre-Filter DP: Force the BAS to sense a

differential static pressure reading across the

pre-filter bank above the change out set point

of 1 in wc.

Verify that a corresponding alarm is sent to the

BAS.

14.

Fan Status: While in Occupied Mode, Trip

supply fan current sensor or de-energize via

the disconnect switch.

Verify that the supply and return fans are de-

energized, the outside air damper is 100%

closed, the heating control valve is 100% open,

the cooling control valve is 100% closed and an

alarm is sent to the BAS.

15. Fan Status: While in Occupied Mode, Trip

return fan current sensor or de-energize via the

disconnect switch.

Verify that the air handler continues to operate

normally and an alarm is sent to the BAS.

16. Return all changed control parameters and

conditions to their pre-test values

Check off in program printout when completed

A SUMMARY OF DEFICIENCIES IDENTIFIED DURING TESTING IS ATTACHED

-- END OF TEST --

Page 42: Heating Plant Functional Test

TERMINAL UNIT FUNCTIONAL TEST FT-6

CLEVELAND CLINIC REV 2/1/2011

Page 1 of 4

FT-6

PRE-FUNCTIONAL CHECKLIST AND FUNCTIONAL TEST

FOR

TERMINAL UNITS

Participants

Name Company Title

Commissioning Authority

Party filling out this form and witnessing testing:

[Name, Company]

Date of test: ____________________

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Unit Tag Make

Page 43: Heating Plant Functional Test

TERMINAL UNIT FUNCTIONAL TEST FT-6

CLEVELAND CLINIC REV 2/1/2011

Page 2 of 4

Unit Location Model No.

Area Served Serial No.

Unit Description

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Page 44: Heating Plant Functional Test

TERMINAL UNIT FUNCTIONAL TEST FT-6

CLEVELAND CLINIC REV 2/1/2011

Page 3 of 4

Pre-Functional Test Verification

Installation Checks

Check Application and installation in conformance with mf'rs

recommendations and job specs. Specified sound wrapping

and joint sealant installed.

Any high pressure ducting upstream has been leak and

pressure tested, cleaned and approved prior to setting TU.

Model and tag checked against plans and equipment list. Tag

or mark affixed.

Unit secured per manufacturer's recommendations, contract

documents and seismic requirements.

Unit has sufficient clearance to be serviced.

Inlet conditions OK: Smooth, round, straight duct for at least

3 duct diameters when possible and 2 diameters minimum for

velocity pressure sensor for flow readings and 3 to 5

diameters for single point electronic sensors, else airflow

straighteners, OR per manufacturer's recommendation.

All balancing devices have been provided in compliance with

the contract documents.

Any hot or chilled water piping installation complete with

valves tagged. Auto-flow control valves checked to ensure

proper model.

Controls Hardware Check: a) Wiring checked to each point.

b) Software pt. address input into box and checked for all

points (zone temp. pressures for flow calcs, damper position,

fan status, supply air temp., valve position, etc.). c) Release

actuator clutch and verify free damper.

Controls Software Load. Power up unit and download

approved software program.

NOTES:

Page 45: Heating Plant Functional Test

TERMINAL UNIT FUNCTIONAL TEST FT-6

CLEVELAND CLINIC REV 2/1/2011

Page 4 of 4

Functional Test

Test

No.

Spec/Dwg

Ref Test Procedure Expected and Actual Response

Pass (Y/N)

1.

Verify TU communication, front end

graphics and point mapping are

complete.

Front end communication with TU has

been established and graphics along

with control and monitoring points are

set up.

2.

Attempt to adjust space temperature

set point from space sensor.

Verify that temperature set point is

operator adjustable from space (rm)

temperature sensor.

3.

Initial temperature set point for all

TUs shall be 72/75 F for occupied

mode.

Verify occupied initial temperature set

point

4.

Initial temperature set point for all

TU s shall be 62/82 F for unoccupied

mode

Verify unoccupied initial temperature

set point

5. Command BAS to change initial set

points

Verify temperature set point changed.

6.

While in Occupied Mode, force BAS

to sense that space temperature is

above cooling set point.

Verify that TU damper starts to

modulate open.

7.

While in the Occupied Mode, force

BAS to sense that space temperature

is below heating set point.

Verify that TU damper starts to

modulate to minimum position.

8.

While in Occupied Mode and with

TU damper in its minimum position,

continue to force BAS to sense that

space temperature is below heating

set point.

Verify that TU damper stays in

minimum position. For TU’s with

reheat verify that heating section is

enabled. For fan-powered TU’s verify

that fan is energized.

9.

Place BAS in Unoccupied Mode. Verify that TU damper modulates

closed, heating coil and are fan de-

energized as applicable.

10.

While in Unoccupied Mode, force

BAS to sense a space temperature

below the unoccupied heating set

point.

Verify that TU damper remains closed.

For fan-powered TU’s verify that the

fan and heating section are energized.

11.

Force associated air handler into

warm-up mode and force BAS to

sense a space temperature below the

occupied heating set point.

Verify that TU damper initially

modulates to full open and later

modulates closed as space temperature

is satisfied.

12.

Force associated air handler into

cool-down mode and BAS to sense a

space temperature above the

occupied cooling set point.

Verify that TU damper initially

modulates to full open and later

modulates closed as space temperature

is satisfied.

13.

Return all changed control

parameters and conditions to their

pre-test values

Check off in program printout when

completed

A SUMMARY OF DEFICIENCIES IDENTIFIED DURING TESTING IS ATTACHED

-- END OF TEST --

Page 46: Heating Plant Functional Test

HOT WATER CABINET & UNIT HEATER FUNCTIONAL TEST FT-7

CLEVELAND CLINIC REV 2/1/2011

Page 1 of 5

FT-7

PRE-FUNCTIONAL CHECKLIST AND FUNCTIONAL TEST

FOR

HOT WATER CABINET & UNIT HEATER

Participants

Name Company Title

Commissioning Authority

Party filling out this form and witnessing testing:

[Name, Company]

Date of test: ____________________

Page 47: Heating Plant Functional Test

HOT WATER CABINET & UNIT HEATER FUNCTIONAL TEST FT-7

CLEVELAND CLINIC REV 2/1/2011

Page 2 of 5

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Page 48: Heating Plant Functional Test

HOT WATER CABINET & UNIT HEATER FUNCTIONAL TEST FT-7

CLEVELAND CLINIC REV 2/1/2011

Page 3 of 5

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Page 49: Heating Plant Functional Test

HOT WATER CABINET & UNIT HEATER FUNCTIONAL TEST FT-7

CLEVELAND CLINIC REV 2/1/2011

Page 4 of 5

Pre-Functional Test Verification

Installation Checks

OK Check

Check

tag to

right

Unit mounted securely

Unit and valves accessible for servicing

No visible leaks

No unusual noise or vibration in fan.

NOTES:

Page 50: Heating Plant Functional Test

HOT WATER CABINET & UNIT HEATER FUNCTIONAL TEST FT-7

CLEVELAND CLINIC REV 2/1/2011

Page 5 of 5

Functional Test

Test

No.

Spec/Dwg

Ref Test Procedure

Expected and

Actual Response

Pass Y/N

1.

Verify CUH / HUH

communication,

front end graphics

and point mapping

are complete.

Front end

communication with

CUH / HUH has been

established and

graphics along with

control and

monitoring points are

set up.

2.

Attempt to adjust

space temperature

set point from space

sensor.

Verify that

temperature set point

is operator adjustable

from space (room)

temperature sensor.

3.

Initial temperature

set point shall be 72

F for occupied

mode.

Verify occupied

initial temperature set

point

4.

Initial temperature

set point shall be 62

F for unoccupied

mode

Verify unoccupied

initial temperature set

point

5.

Command BAS to

change initial set

points

Verify temperature

set point changed.

6.

Increase space

temperature set

point above actual

space temperature.

Verify that fan is

energized and heating

control valve

modulates open.

7.

Decrease space

temperature set

point below actual

space temperature.

Verify that fan de-

energizes and heating

control valve

modulates closed.

8.

Return all changed

control parameters

and conditions to

their pre-test

values

Check off in

program printout

when completed

A SUMMARY OF DEFICIENCIES IDENTIFIED DURING TESTING IS ATTACHED

-- END OF TEST --

Page 51: Heating Plant Functional Test

HOT WATER RADIANT CEILING PANEL & FIN TUBE FUNCTIONAL TEST FT-8

CLEVELAND CLINIC REV 2/1/2011

Page 1 of 5

FT-8

PRE-FUNCTIONAL CHECKLIST AND FUNCTIONAL TEST

FOR

HOT WATER RADIANT CEILING PANEL & FIN TUBE

Participants

Name Company Title

Commissioning Authority

Party filling out this form and witnessing testing:

[Name, Company]

Date of test: ____________________

Page 52: Heating Plant Functional Test

HOT WATER RADIANT CEILING PANEL & FIN TUBE FUNCTIONAL TEST FT-8

CLEVELAND CLINIC REV 2/1/2011

Page 2 of 5

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Page 53: Heating Plant Functional Test

HOT WATER RADIANT CEILING PANEL & FIN TUBE FUNCTIONAL TEST FT-8

CLEVELAND CLINIC REV 2/1/2011

Page 3 of 5

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Page 54: Heating Plant Functional Test

HOT WATER RADIANT CEILING PANEL & FIN TUBE FUNCTIONAL TEST FT-8

CLEVELAND CLINIC REV 2/1/2011

Page 4 of 5

Pre-Functional Test Verification

Installation Checks

OK Check

Check

tag to

right

Unit mounted securely

Unit and valves accessible for servicing

No visible leaks

NOTES:

Page 55: Heating Plant Functional Test

HOT WATER RADIANT CEILING PANEL & FIN TUBE FUNCTIONAL TEST FT-8

CLEVELAND CLINIC REV 2/1/2011

Page 5 of 5

Functional Test

Test

No.

Spec/Dwg

Ref Test Procedure

Expected and

Actual Response

Pass Y/N

1.

Verify RCP / FT

communication,

front end graphics

and point mapping

are complete.

Front end

communication with

RCP / FT has been

established and

graphics along with

control and

monitoring points are

set up.

2.

Attempt to adjust

space temperature

set point from line

voltage TSTAT.

Verify that

temperature set point

is operator adjustable

from space (room)

temperature snsr.

3.

Initial temp set

point shall be 72 F

for occupied mode.

Verify occupied

initial temperature set

point

4.

Initial temperature

set point shall be 62

F for unoccupied

mode

Verify unoccupied

initial temperature set

point

5.

Command BAS to

change initial set

points

Verify temperature

set point changed.

6.

While in occupied

Mode, raise TSTAT

set point until space

temperature is

below heating set

point.

Verify that the

heating control valve

modulates open.

7.

While in the

occupied Mode,

lower TSTAT set

point until space

temp is above

heating set point

plus deadband.

Verify that the

heating control valve

modulates closed.

8.

Return all changed

control parameters

and conditions to

their pre-test

values

Check off in

program printout

when completed

A SUMMARY OF DEFICIENCIES IDENTIFIED DURING TESTING IS ATTACHED

-- END OF TEST --

Page 56: Heating Plant Functional Test

EXHAUST FAN WITH TOD FUNCTIONAL TEST FT-9

CLEVELAND CLINIC REV 2/1/2011

Page 1 of 3

FT-9

PRE-FUNCTIONAL CHECKLIST AND FUNCTIONAL TEST

FOR

EXHAUST FANS WITH TIME OF DAY CONTROL

Participants

Name Company Title

Commissioning Authority

Party filling out this form and witnessing testing:

[Name, Company]

Date of test: ____________________

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Page 57: Heating Plant Functional Test

EXHAUST FAN WITH TOD FUNCTIONAL TEST FT-9

CLEVELAND CLINIC REV 2/1/2011

Page 2 of 3

Pre-Functional Test Verification

Installation Checks

OK Check Comments

Cabinet and General Installation

Permanent labels affixed

Casing condition good: no dents, leaks, door gaskets installed

Mountings checked and shipping bolts removed

Vibration isolators installed

Equipment guards installed

Pulleys aligned

Belt tension correct

Plenums clear of debri

Fans rotate freely

Fire and balance dampers installed

Backdraft dampers installed, per drawings, and operate freely

Duct system complete

Electrical

Electrical connections complete

Disconnect switch installed

Overload heaters in place

Control connections complete

Operational Checks

Fan rotation correct

Electrical interlocks verified

Any fan status indicators functioning

No unusual vibration or and noise

Record full load running amps for each fan.

_____rated FL amps x ______srvc factor = _______ (Max

amps). Running less than max?

Check voltage: Rate = ______ Actual = _______ Within 5%?

The disconnect switch properly operates

After 24 hours of operation, recheck belt tension and alignment

NOTES:

Page 58: Heating Plant Functional Test

EXHAUST FAN WITH TOD FUNCTIONAL TEST FT-9

CLEVELAND CLINIC REV 2/1/2011

Page 3 of 3

Functional Test Test

No.

Spec/Dwg Ref Test Procedure Expected and Actual Response

Pass

Y/N

1.

Verify EF communication, front end graphics,

and point mapping are complete.

Front end communication with EF has been

established and graphics along with control and

monitoring points are set up.

2. Set BAS to unoccupied mode. Verify that fan de-energizes and OA damper

modulates closed.

3. Set BAS to occupied mode and enable associated

AHU.

Verify that fan is energized and OA damper

modulates open.

4. Set BAS to unoccupied mode. Verify that fan de-energizes and OA damper

modulates closed.

5.

AHU Interlock: While in ventilation mode,

disable associated AHU.

Verify that the fan de-energized, the outside air

damper is 100% closed and an alarm is sent to

the BAS.

6.

Fan Status: While in ventilation mode, trip

fan current sensor or de-energize via the

disconnect switch.

Verify that the fan de-energized, the outside air

damper is 100% closed and an alarm is sent to

the BAS.

7. Return all changed control parameters and

conditions to their pre-test values

Check off in program printout when completed

A SUMMARY OF DEFICIENCIES IDENTIFIED DURING TESTING IS ATTACHED

-- END OF TEST --

Page 59: Heating Plant Functional Test

EXHAUST FAN WITH TSTAT CONTROL FUNCTIONAL TEST FT-10

CLEVELAND CLINIC REV 2/1/2011

Page 1 of 3

FT-10

PRE-FUNCTIONAL CHECKLIST AND FUNCTIONAL TEST

FOR

EXHAUST FANS WITH TSTAT CONTROL

Participants

Name Company Title

Commissioning Authority

Party filling out this form and witnessing testing:

[Name, Company]

Date of test: ____________________

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Page 60: Heating Plant Functional Test

EXHAUST FAN WITH TSTAT CONTROL FUNCTIONAL TEST FT-10

CLEVELAND CLINIC REV 2/1/2011

Page 2 of 3

Pre-Functional Test Verification

Installation Checks

OK Check Comments

Cabinet and General Installation

Permanent labels affixed

Casing condition good: no dents, leaks, door gaskets installed

Mountings checked and shipping bolts removed

Vibration isolators installed

Equipment guards installed

Pulleys aligned

Belt tension correct

Plenums clear of debris

Fans rotate freely

Fire and balance dampers installed

Backdraft dampers installed, per drawings, and operate freely

Duct system complete

Electrical

Electrical connections complete

Disconnect switch installed

Overload heaters in place

Control connections complete

Operational Checks

Fan rotation correct

Electrical interlocks verified

Any fan status indicators functioning

No unusual vibration or and noise

Record full load running amps for each fan.

_____rated FL amps x ______srvc factor = _______ (Max

amps). Running less than max?

Check voltage: Rate = ______ Actual = _______ Within 5%?

The disconnect switch properly operates

After 24 hours of operation, recheck belt tension and alignment

NOTES:

Page 61: Heating Plant Functional Test

EXHAUST FAN WITH TSTAT CONTROL FUNCTIONAL TEST FT-10

CLEVELAND CLINIC REV 2/1/2011

Page 3 of 3

Functional Test Test

No.

Spec/Dwg Ref Test Procedure Expected and Actual Response

Pass

Y/N

1.

Verify EF communication, front end graphics,

and point mapping are complete.

Front end communication with EF has been

established and graphics along with control and

monitoring points are set up.

2. Attempt to adjust space temperature set point

from space sensor.

Verify that temperature set point is operator

adjustable from space (room) temperature sensor.

3. Decrease space temperature set point below

actual space temperature.

Verify that fan is energized and OA damper

modulates open.

4.

While in the ventilation mode, increase space

temperature set point above actual space

temperature plus deadband.

Verify that fan de-energizes and OA damper

modulates closed.

5. While fan is de-energized, activate occupancy

sensor.

Verify that fan is energized and OA damper

modulates open.

6. While in ventilation mode due to occupancy de-

activate occupancy sensor.

Verify that fan de-energizes and OA damper

modulates closed after a 30 second time delay.

7.

Fan Status: While in ventilation mode, trip

fan current sensor or de-energize via the

disconnect switch.

Verify that the fan de-energized, the outside air

damper is 100% closed and an alarm is sent to

the BAS.

8. Return all changed control parameters and

conditions to their pre-test values

Check off in program printout when completed

A SUMMARY OF DEFICIENCIES IDENTIFIED DURING TESTING IS ATTACHED

-- END OF TEST --

Page 62: Heating Plant Functional Test

EXHAUST FAN – GENERAL FUNCTIONAL TEST FT-11

CLEVELAND CLINIC REV 2/1/2011

Page 1 of 4

FT-11

PRE-FUNCTIONAL CHECKLIST AND FUNCTIONAL TEST

FOR

EXHAUST FAN – GENERAL CONTROL

Participants

Name Company Title

Commissioning Authority

Party filling out this form and witnessing testing:

[Name, Company]

Date of test: ____________________

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Page 63: Heating Plant Functional Test

EXHAUST FAN – GENERAL FUNCTIONAL TEST FT-11

CLEVELAND CLINIC REV 2/1/2011

Page 2 of 4

Pre-Functional Test Verification

Installation Checks

OK Check Comments

Cabinet and General Installation

Permanent labels affixed

Casing condition good: no dents, leaks, door gaskets installed

Mountings checked and shipping bolts removed

Vibration isolators installed

Equipment guards installed

Pulleys aligned

Belt tension correct

Plenums clear of debris

Fans rotate freely

Fire and balance dampers installed

Backdraft dampers installed, per drawings, and operate freely

Duct system complete

Drive location not subject to excessive temperatures

Drive location not subject to excessive moisture or dirt

Drive size matches motor size

Pilot lights functioning

VFD wired to controlled equipment

Programming and Controls

Internal setting designating the model is correct

Input of motor FLA represents 100% to 105% of motor FLA

rating

Appropriate Volts vs Hz curve is being used

Accel and decel times are around 10-50 seconds, except for

special applications. Record actual for each unit.

Lower frequency limit at 0 for VAV fans and around 10-30%

for chilled water pumps. Record actual for each unit.

Upper frequency limit set at 100%, unless explained otherwise

VFD interlocked to control system

Static or differential pressure sensor or other controlling sensor

properly located and per drawings

Controlling sensor calibrated

Unit is programmed with full written programming record

submitted

RPM readout in BAS verified with VFD readout

All control devices, pneumatic tubing and wiring complete

Specified sequences of operation and operating schedules have

been implemented with all variations documented

Specified point-to-point checks have been completed and

documentation record submitted for this system

Page 64: Heating Plant Functional Test

EXHAUST FAN – GENERAL FUNCTIONAL TEST FT-11

CLEVELAND CLINIC REV 2/1/2011

Page 3 of 4

Electrical

Electrical connections complete

Disconnect switch installed

Overload heaters in place

Control connections complete

Operational Checks

Fan rotation correct

Electrical interlocks verified

Any fan status indicators functioning

No unusual vibration or and noise

Record full load running amps for each fan.

_____rated FL amps x ______srvc factor = _______ (Max

amps). Running less than max?

Check voltage: Rate = ______ Actual = _______ Within 5%?

The disconnect switch properly operates

After 24 hours of operation, recheck belt tension and alignment

NOTES:

Page 65: Heating Plant Functional Test

EXHAUST FAN – GENERAL FUNCTIONAL TEST FT-11

CLEVELAND CLINIC REV 2/1/2011

Page 4 of 4

Functional Test Test

No.

Spec/Dwg Ref Test Procedure Expected and Actual Response

Pass

Y/N

1.

Verify EF communication, front end graphics,

and point mapping are complete.

Front end communication with EF has been

established and graphics along with control and

monitoring points are set up.

2. Set manual switch to on position and enable

associated AHU.

Verify that fan is energized and OA damper

modulates open.

3. Set manual switch to off position. Verify that fan de-energizes and OA damper

modulates closed.

4.

VFD: While in ventilation mode and with

associated AHU enabled decrease exhaust air set

point below actual.

Return exhaust air set point back to original set

point.

Verify that fan speed decreases in response.

Verify that fan speed increases in response.

5.

Fan Status: While in ventilation mode, trip

fan current sensor or de-energize via the

disconnect switch.

Verify that the fan de-energized, the outside air

damper is 100% closed and an alarm is sent to

the BAS.

6.

AHU Interlock: While in ventilation mode,

disable associated AHU.

Verify that the fan de-energized, the outside air

damper is 100% closed and an alarm is sent to

the BAS.

7. Return all changed control parameters and

conditions to their pre-test values

Check off in program printout when completed

A SUMMARY OF DEFICIENCIES IDENTIFIED DURING TESTING IS ATTACHED

-- END OF TEST --

Page 66: Heating Plant Functional Test

LAB VENTILATION FUNCTIONAL TEST FT-12

CLEVELAND CLINIC REV 2/1/2011

Page 1 of 7

FT-12

PRE-FUNCTIONAL CHECKLIST AND FUNCTIONAL TEST

FOR

LAB VENTILATION

Participants

Name Company Title

Commissioning Authority

Party filling out this form and witnessing testing:

[Name, Company]

Date of test: ____________________

Page 67: Heating Plant Functional Test

LAB VENTILATION FUNCTIONAL TEST FT-12

CLEVELAND CLINIC REV 2/1/2011

Page 2 of 7

Supply Air Valve(s)

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

General Exhaust Air Valve(s)

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Fume Hood Exhaust Air Valve(s)

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Fume Hood(s)

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Page 68: Heating Plant Functional Test

LAB VENTILATION FUNCTIONAL TEST FT-12

CLEVELAND CLINIC REV 2/1/2011

Page 3 of 7

Pre-Functional Test Verification

Installation Checks

Supply Air Valve(s)

Check Application and installation in conformance with

manufacturer’s recommendations and job specs. Specified

sound wrapping and joint sealant installed.

Any high pressure ducting upstream has been leak and

pressure tested, cleaned and approved prior to setting air

valves.

Model and tag checked against plans and equipment list. Tag

or mark affixed.

Unit secured per manufacturer's recommendations, contract

documents and seismic requirements.

Unit has sufficient clearance to be serviced.

Inlet conditions OK: Smooth, round, straight duct for at least

3 duct diameters when possible and 2 diameters minimum for

velocity pressure sensor for flow readings and 3 to 5

diameters for single point electronic sensors, else airflow

straighteners, OR per manufacturer's recommendation.

All balancing devices have been provided in compliance with

the contract documents.

Any hot or chilled water piping installation complete with

valves tagged. Auto-flow control valves checked to ensure

proper model.

Controls Hardware Check: a) Wiring checked to each point.

b) Software pt. address input into box and checked for all

points (zone temp. pressures for flow calcs, damper position,

fan status, supply air temp., valve position, etc.). c) Release

actuator clutch and verify free damper.

Controls Software Load. Power up unit and download

approved software program.

Page 69: Heating Plant Functional Test

LAB VENTILATION FUNCTIONAL TEST FT-12

CLEVELAND CLINIC REV 2/1/2011

Page 4 of 7

General Exhaust Air Valve(s)

Check Application and installation in conformance with

manufacturer’s recommendations and job specs. Specified

sound wrapping and joint sealant installed.

Any high pressure ducting upstream has been leak and

pressure tested, cleaned and approved prior to setting air

valves.

Model and tag checked against plans and equipment list. Tag

or mark affixed.

Unit secured per manufacturer's recommendations, contract

documents and seismic requirements.

Unit has sufficient clearance to be serviced.

Controls Hardware Check: a) Wiring checked to each point.

b) Software pt. address input into box and checked for all

points (zone temp. pressures for flow calcs, damper position,

fan status, supply air temp., valve position, etc.). c) Release

actuator clutch and verify free damper.

Controls Software Load. Power up unit and download

approved software program.

Fume Hood Air Valve(s)

Check Application and installation in conformance with

manufacturer’s recommendations and job specs. Specified

sound wrapping and joint sealant installed.

Any high pressure ducting upstream has been leak and

pressure tested, cleaned and approved prior to setting air

valves.

Model and tag checked against plans and equipment list. Tag

or mark affixed.

Unit secured per manufacturer's recommendations, contract

documents and seismic requirements.

Unit has sufficient clearance to be serviced.

Controls Hardware Check: a) Wiring checked to each point.

b) Software pt. address input into box and checked for all

points (zone temp. pressures for flow calcs, damper position,

fan status, supply air temp., valve position, etc.). c) Release

actuator clutch and verify free damper.

Controls Software Load. Power up unit and download

approved software program.

Page 70: Heating Plant Functional Test

LAB VENTILATION FUNCTIONAL TEST FT-12

CLEVELAND CLINIC REV 2/1/2011

Page 5 of 7

Fume Hood(s)

Check Application and installation in conformance with

manufacturer’s recommendations and job specs.

Sash moves freely between minimum and maximum

positions.

All lab utilities (e.g. water, compressed air, etc.) are fully

installed and operate.

Lights are installed and fully operational Electrical receptacles are installed and fully operational Model and tag checked against plans and equipment list. Tag

or mark affixed.

Unit secured per manufacturer's recommendations, contract

documents and seismic requirements.

Unit has sufficient clearance to be serviced.

Controls Hardware Check: a) Wiring checked to each point.

b) Software pt. address input into box and checked for all

points (zone temp. pressures for flow calcs, damper position,

fan status, supply air temp., valve position, etc.). c) Release

actuator clutch and verify free damper.

Controls Software Load. Power up unit and download

approved software program.

NOTES:

Page 71: Heating Plant Functional Test

LAB VENTILATION FUNCTIONAL TEST FT-12

CLEVELAND CLINIC REV 2/1/2011

Page 6 of 7

Functional Test

Test

No.

Spec/Dwg

Ref Test Procedure Expected and Actual Response

Pass (Y/N)

1.

Verify communication, front end

graphics and point mapping are

complete.

Front end communication with AHU

has been established and graphics

along with control and monitoring

points are set up.

2.

Close all fume hood sashes and place

BAS in Occupied Mode.

Verify that the lab air change rate is at

minimum room occupied rate, while

space temperature set point is

maintained.

3.

Close all fume hood sashes and place

BAS in Unoccupied Mode.

Verify that the lab air change rate is at

minimum room unoccupied rate, while

space temperature set point is

maintained.

Verify that fume hood sash velocity is

at set point throughout various

percentages of open.

4.

Open all fume hood sashes and place

BAS in Occupied Mode.

Verify that the lab air change rate

increases, while space temperature set

point is maintained.

Verify that fume hood sash velocity is

at set point throughout various

percentages of open.

5.

Open all fume hood sashes and place

BAS in Unoccupied Mode.

Verify that the lab air change rate is at

or above the minimum room

unoccupied rate and that the general

exhaust air valve is at its minimum set

point, while space temperature set

point is maintained.

6.

Place BAS in occupied mode and

attempt to adjust space temperature

set point from space sensor.

Verify that temperature set point is

operator adjustable from space (room)

temperature sensor.

7.

Verify that occupied space

temperature and relative humidity set

point is per the drawings and

specifications.

Verify occupied temperature and

relative humidity set point

8.

Verify that unoccupied space

temperature and relative humidity set

point is per the drawings and

specifications.

Verify unoccupied temperature and

relative humidity set point

9. Command BAS to change initial set

points

Verify temperature set point changed.

10.

While room is in unoccupied mode

and with room door open to corridor,

walk past room.

Verify that occupancy sensor does not

falsely sense room occupancy.

11.

While room is in unoccupied mode,

enter room.

Verify that room enters occupied mode

by observing that lights turn on and lab

ventilation rate increases to minimum

occupied rate.

Page 72: Heating Plant Functional Test

LAB VENTILATION FUNCTIONAL TEST FT-12

CLEVELAND CLINIC REV 2/1/2011

Page 7 of 7

Test

No.

Spec/Dwg

Ref Test Procedure Expected and Actual Response

Pass (Y/N)

12.

While room is in occupied mode,

leave room.

Verify that after prescribed time delay

that room enters unoccupied mode by

observing that lights turn off and lab

ventilation rate decreases to minimum

unoccupied rate.

13.

While in the Occupied Mode, force

BAS to sense that space temperature

is significantly above cooling set

point.

Verify that heating section modulates

closed, followed by the cold deck

supply air damper modulating open

until space temperature set point is

reached, while minimum room

ventilation rate is maintained .

14.

While in the Occupied Mode, force

BAS to sense that space temperature

is significantly below heating set

point.

Verify that cold deck damper

modulates closed while the heating

section modulates open until space

temperature set point is reached, while

minimum room ventilation rate is

maintained.

15.

Return all changed control

parameters and conditions to their

pre-test values

Check off in program printout when

completed

A SUMMARY OF DEFICIENCIES IDENTIFIED DURING TESTING IS ATTACHED

-- END OF TEST --

Page 73: Heating Plant Functional Test

COMPUTER ROOM AIR CONDITIONING UNIT FUNCTIONAL TEST FT-13

CLEVELAND CLINIC REV 2/1/2011

Page 1 of 5

FT-13

PRE-FUNCTIONAL CHECKLIST AND FUNCTIONAL TEST

FOR

COMPUTER ROOM AIR CONDITIONING UNITS

Participants

Name Company Title

Commissioning Authority

Party filling out this form and witnessing testing:

[Name, Company]

Date of test: ____________________

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Page 74: Heating Plant Functional Test

COMPUTER ROOM AIR CONDITIONING UNIT FUNCTIONAL TEST FT-13

CLEVELAND CLINIC REV 2/1/2011

Page 2 of 5

Pre-Functional Test Verification

Installation Checks

OK Check Comments

Cabinet and General Installation

Permanent labels affixed, including for fans

Casing condition good: no dents, leaks, door gaskets installed

Boot between duct and unit tight and in good condition

Vibration isolation equipment installed & released from

shipping locks

Maintenance access acceptable for unit and components

Thermal insulation properly installed and according to

specification

Instrumentation installed according to specification

(thermometers, pressure gages, flow meters, etc.)

Clean up of equipment completed per contract documents

Filters installed and replacement type and efficiency

permanently affixed to housing

Reheat coil installed, if specified

Humidifier coil installed, if specified

Valves, Piping and Coils

Pipe fittings complete and pipes properly supported

Pipes properly labeled

Pipes properly insulated

Piping system properly flushed

No leaking apparent around fittings

All coils are clean and fins are in good condition

All condensate drain pans clean and slope to drain, per spec

Specified valves installed and properly labeled

Valves installed in proper direction

Valves stroke fully and easily and spanning is calibrated (see

calibration section below)

OSAT, MAT, SAT, RAT, chilled water supply sensors properly

located and secure (related OSAT sensor shielded)

Sensors calibrated (See calibration section below)

P/T plugs and isolation valves installed per drawings

Fans and Dampers

Supply fan belt tension & condition good

Supply fan protective shrouds for belts in place and secure

Supply fan area clean

Supply fan and motor properly lubricated

Filters clean and tight fitting

No unusual noise or vibration

Smoke and fire dampers installed properly per contract docs

Page 75: Heating Plant Functional Test

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(proper location, access doors, appropriate ratings verified)

All dampers (OSA, RA, EA, etc.) stroke fully without binding

and spans calibrated (follow procedure similar to valves Section

7.3 below)

All dampers close tightly

All damper linkages have minimum play

Outside air capability to space installed

Ducts (preliminary check)

Sound attenuators installed

Duct joint sealant properly installed

No apparent severe duct restrictions

Turning vanes in square elbows as per drawings

OSA intakes located away from pollutant sources & exhaust

outlets

Pressure leakage tests completed

Branch duct control dampers operable

Electrical and Controls

Pilot lights are functioning

Power disconnects in place and labeled

All electric connections tight

Proper grounding installed for components and unit

Safeties in place and operable

Current overload heaters installed and correct size

Sensors calibrated (see section below)

Control system interlocks hooked up and functional

Smoke detectors in place

Enthalpy control and sensor properly installed (if applicable)

Related thermostats are installed

Related building automation system points are installed,

including high temperature alarm and emergency power

All control devices, pneumatic tubing and wiring complete

TAB

Installation of system and balancing devices allowed balancing

to be completed per specified NEBB or AABC procedures &

contract docs

Final

Startup report completed with this checklist attached

Safeties installed and safe operating ranges for this equipment

provided to the commissioning agent

Functional test procedures for this equipment reviewed and

approved by installing contractor

Page 76: Heating Plant Functional Test

COMPUTER ROOM AIR CONDITIONING UNIT FUNCTIONAL TEST FT-13

CLEVELAND CLINIC REV 2/1/2011

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NOTES:

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COMPUTER ROOM AIR CONDITIONING UNIT FUNCTIONAL TEST FT-13

CLEVELAND CLINIC REV 2/1/2011

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Functional Test

Test

No.

Spec/Dwg Ref Test Procedure Expected and Actual Response

Pass

Y/N

1.

Verify CRAC communication, front end graphics

and point mapping are complete.

Front end communication with CRAC has been

established and graphics along with control and

monitoring points are set up.

2. Attempt to adjust space temperature set point

from space sensor.

Verify that temperature set point is operator

adjustable from space (room) temperature sensor.

3. Attempt to adjust relative humidity set point

from space sensor.

Verify that temperature set point is operator

adjustable from space (room) temperature sensor.

4.

While space relative humidity is at or below set

point, decrease space temperature set point below

actual space temperature.

Increase space temperature to original set point.

Verify that fan and compressor are energized and

that space temperature begins to decrease towards

set point.

Verify that fan is energized and that space

temperature begins to increase towards set point.

5.

While space temperature is at or below set point,

decrease space relative humidity set point below

actual space relative humidity.

Increase space relative humidity to original set

point.

Verify that fan, compressor and reheat are

energized and that space relative begins to decrease

towards set point.

Verify that fan and humidifier are energized and

that space relative humidity begins to increase

towards set point.

6. Enable unit thru BAS. Verify unit is energized.

7. Disable unit thru BAS. Verify unit is de-energized.

8. Increase space temperature set point well above

actual space temperature.

Verify that an alarm signal is generated to BAS.

9. Decrease space temperature set point well above

actual space temperature.

Verify that an alarm signal is generated to BAS.

10. Increase relative humidity set point well above

actual space relative humidity.

Verify that an alarm signal is generated to BAS.

11. Decrease relative humidity set point well above

actual space relative humidity.

Verify that an alarm signal is generated to BAS.

12. Activate smoke detector in test mode. Verify that fan de-energizes and an alarm signal is

generated to the BAS.

13. Return all changed control parameters and

conditions to their pre-test values

Check off in program printout when completed

A SUMMARY OF DEFICIENCIES IDENTIFIED DURING TESTING IS ATTACHED

-- END OF TEST --

Page 78: Heating Plant Functional Test

KITCHEN VENTILATION FUNCTIONAL TEST FT-14

CLEVELAND CLINIC REV 2/1/2011

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FT-14

PRE-FUNCTIONAL CHECKLIST AND FUNCTIONAL TEST

FOR

KITCHEN VENTILATION

Participants

Name Company Title

Commissioning Authority

Party filling out this form and witnessing testing:

[Name, Company]

Date of test: ____________________

Unit Tag Make

Unit Location Model No.

Area Served Serial No.

Unit Description

Page 79: Heating Plant Functional Test

KITCHEN VENTILATION FUNCTIONAL TEST FT-14

CLEVELAND CLINIC REV 2/1/2011

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Pre-Functional Test Verification

Installation Checks

OK Check Comments

Cabinet and General Installation

Permanent labels affixed

Casing condition good: no dents, leaks, door gaskets installed

Mountings checked and shipping bolts removed

Vibration isolators installed

Equipment guards installed

Pulleys aligned

Belt tension correct

Plenums clear of debris

Fans rotate freely

Fire and balance dampers installed

Backdraft dampers installed, per drawings, and operate freely

Duct system complete

Drive location not subject to excessive temperatures

Drive location not subject to excessive moisture or dirt

Drive size matches motor size

Pilot lights functioning

VFD wired to controlled equipment

Programming and Controls

Internal setting designating the model is correct

Input of motor FLA represents 100% to 105% of motor FLA

rating

Appropriate Volts vs Hz curve is being used

Accel and decel times are around 10-50 seconds, except for

special applications. Record actual for each unit.

Lower frequency limit at 0 for VAV fans and around 10-30%

for chilled water pumps. Record actual for each unit.

Upper frequency limit set at 100%, unless explained otherwise

VFD interlocked to control system

Static or differential pressure sensor or other controlling sensor

properly located and per drawings

Controlling sensor calibrated

Unit is programmed with full written programming record

submitted

RPM readout in BAS verified with VFD readout

All control devices, pneumatic tubing and wiring complete

Specified sequences of operation and operating schedules have

been implemented with all variations documented

Specified point-to-point checks have been completed and

documentation record submitted for this system

Page 80: Heating Plant Functional Test

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CLEVELAND CLINIC REV 2/1/2011

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Electrical

Electrical connections complete

Disconnect switch installed

Overload heaters in place

Control connections complete

Operational Checks

Fan rotation correct

Electrical interlocks verified

Any fan status indicators functioning

No unusual vibration or and noise

Record full load running amps for each fan.

_____rated FL amps x ______srvc factor = _______ (Max

amps). Running less than max?

Check voltage: Rate = ______ Actual = _______ Within 5%?

The disconnect switch properly operates

After 24 hours of operation, recheck belt tension and alignment

NOTES:

Page 81: Heating Plant Functional Test

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CLEVELAND CLINIC REV 2/1/2011

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Functional Test

Test

No.

Spec/Dwg Ref Test Procedure Expected and Actual Response

Pass

Y/N

1.

Verify EF communication, front end graphics,

and point mapping are complete.

Front end communication with EF has been

established and graphics along with control and

monitoring points are set up.

2. Set BAS to occupied mode and enable associated

AHU.

Verify that fan is energized and OA damper

modulates open.

3.

VFD: While in ventilation mode and with

associated AHU enabled decrease exhaust air set

point below actual.

Return exhaust air set point back to original set

point.

Verify that exhaust and make up air fan speeds

decrease in response.

Verify that fan exhaust and make up air fan speeds

increase in response.

4.

Impose an increase in heat under associated

kitchen exhaust hood.

Impose a decrease in heat under associated

kitchen hood.

Impose an increase in smoke under associated

kitchen hood.

Impose a decrease in smoke under the associated

kitchen hood.

Verify that exhaust and make up air rates increase

in response.

Verify that exhaust and make up air rates decrease

in response.

Verify that exhaust and make up air rates increase

in response.

Verify that exhaust and make up air rates decrease

in response.

5.

AHU Interlock: While in ventilation mode,

disable associated AHU.

Verify that the fan de-energized, the outside air

damper is 100% closed and an alarm is sent to

the BAS.

6.

Fan Status: While in ventilation mode, trip

fan current sensor or de-energize via the

disconnect switch.

Verify that the fan de-energized, the outside air

damper is 100% closed and an alarm is sent to

the BAS.

7. Set BAS to unoccupied mode / disable system. Verify that fan de-energizes and OA damper

modulates closed.

8. Return all changed control parameters and

conditions to their pre-test values

Check off in program printout when completed

A SUMMARY OF DEFICIENCIES IDENTIFIED DURING TESTING IS ATTACHED

-- END OF TEST --