heat siphon wiring diagrams - swimming pool heat pumps

48
Revision D Issued 5/2/2011 HEAT SIPHON® Wiring Diagrams All Model Compilation NOTICE: The following set of wiring diagrams are the latest available at the time of this publication, but may not represent the current effective revision and are being published herein for INFORMATIONAL PURPOSES ONLY. If you are in doubt call the factory. Unless marked as "reversing" all diagrams apply to heating only and/or cooling only models. Copyright 2011 ALL RIGHTS RESERVED Published By United States ThermoAmp Inc. 1223 Heat Siphon Lane Latrobe, PA 15650 724-537-3500

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Revision DIssued 5/2/2011

HEAT SIPHON®Wiring Diagrams

All Model Compilation

NOTICE:The following set of wiring diagrams are the latest available at the time of this publication, but may not represent the current effective revision and are being published herein for INFORMATIONAL PURPOSES ONLY. If you are in doubt call the factory.

Unless marked as "reversing" all diagrams apply to heating only and/or cooling only models.

Copyright 2011ALL RIGHTS RESERVED

Published By United States ThermoAmp Inc.

1223 Heat Siphon LaneLatrobe, PA 15650

724-537-3500

Heat Siphon Wiring DiagramsAnalog-Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Analog-Time Delay 208/240v 1 Phase 60 Hz w/Pressure Switch .............................................3Analog-Time Delay 220/240v 1 Phase 50 Hz w/Pressure Switch .............................................4Analog-Time Delay 208/220v 3 Phase 60 Hz 3 wire w/Pressure Switch ..................................5Analog-Time Delay 380v 3 Phase 50 Hz 5 wire w/Pressure Switch .........................................6Analog-Time Delay 380v 3 Phase 50 Hz 5 wire w/Pressure Switch & 380v xfrm.....................7Analog-Time Delay 440v 3 Phase 60 Hz 3 wire w/Pressure Switch & 480v xfrm.....................8

Contractor -Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Analog-Timerstat - 208/240v 1 Phase 60 Hz w/Pressure Switch & 2 Pole Contactor ................9Analog-Timerstat - 208/240v 1 Phase 60 Hz w/Pressure Switch & 3 Pole Contactor ..............10Analog-Timerstat - 220/240v 1 Phase 50 Hz w/Pressure Switch ...........................................11Analog-Timerstat - 208/220v 3 Phase 60 Hz 3 wire w/Pressure Switch ................................12Analog-Timerstat - 380v 3 Phase 50 Hz 5 wire w/Pressure Switch & 220v xfrm .................13Analog-Timerstat - 380v 3 Phase 50 Hz 5 wire w/Pressure Switch & 380v xfrm ..................14Analog-Timerstat - 440v 3 Phase 60 Hz 3 wire w/Pressure Switch & 440v xfrm ..................15Analog-Timerstat - 440v 3 Phase 60 Hz 5 wire w/Pressure Switch & 220v xfrm ..................16Analog-Timerstat - 440/380v 3 Phase 60/50 Hz 5 wire w/Pressure Switch & 220v xfrm .....17

Digital-Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Digital - 208/240v 1 Phase 60 Hz Reversing w/Pressure Switch & 3 Pole Contactor ...............18Digital - 208/240v 1 Phase 60 Hz Reversing w/Pressure Switch & 2 Pole Contactor ..............19Digital - 220/240v 1 Phase 50 Hz Reversing w/Pressure Switch .............................................20Digital - 220v 3 Phase 60 Hz Reversing w/Pressure Switch ....................................................21Digital - 380v 3 Phase 50 Hz 5 wire Reversing w/Pressure Switch..........................................22Digital - 380v 3 Phase 50 Hz 5 wire Reversing w/Pressure Switch & 380v xfrmr ...................23Digital - 440v 3 Phase 60 Hz 3 wire Reversing w/Pressure Switch & 480v xfrm .....................24Digital - 440/380v 3 Phase 60/50 Hz 5 wire Reversing w/Pressure Switch & 220v xfrm .........25Digital - 208/240v 1 Phase 60 Hz Reversing w/Flow Sensor & 3 Pole Contactor ....................26Digital - 208/240v 1 Phase 60 Hz Reversing w/Flow Sensor & 2 Pole Contactor ....................27Digital - 220/240v 1 Phase 50 Hz Reversing w/Flow Sensor ..................................................28Digital - 220v 3 Phase 60 Hz Reversing w/Flow Sensor ........................................................29Digital - 380v 3 Phase 50 Hz 5 wire Reversing w/Flow Sensor ..............................................30Digital - 380v 3 Phase 50 Hz 5 wire Reversing w/Flow Sensor & 380v xfrmr ........................31Digital - 440v 3 Phase 60 Hz 3 wire Reversing w/Flow Sensor & 480v xfrm ..........................32Digital - 440/380v 3 Phase 60/50 Hz 5 wire Reversing w/Flow Sensor & 220v xfrm ..............33

Obsolete Wiring Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34OBSOLETE - Analog-Time Delay 380/440v 3 Phase 50/60 Hz 5 wire w/Pressure Switch .....34OBSOLETE - Analog-Time Delay 380/440v 3 Phase 50/60 Hz 3 wire w/Pressure Switch .....35OBSOLETE - Digital - 380/440v 3 Phase 50/60 Hz 5 wire w/Pressure Switch .....................36OBSOLETE - Digital - 380/440v 3 Phase 50/60 Hz 3 wire w/Pressure Switch .....................37

Wiring Diagram ContentsOBSOLETE - Digital - 380/440v 3 Phase 50/60 Hz 3 wire w/Flow Sensor ..........................38

Accessories Wiring DiagramsPOD Digital Wired Controllers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

J-POD - Hard-Wired PumpJump Override - 110v 1 Phase 60 Hz ........................................39J-POD -Hard-Wired PumpJump Override - 220v 1 Phase 60 Hz .........................................40T-POD - Hard-Wired Pump Timer w/ PumpJump - 110v 1 Phase 60 Hz .............................41T-POD - Hard-Wired Pump Timer w/ PumpJump - 220v 1 Phase 60 Hz .............................42S-POD - Hard-Wired Pool/Spa Switching w/Pump Timer /PumpJump - 110v 1 Phase 60 Hz 43S-POD - Hard-Wired Pool/Spa Switching w/Pump Timer /PumpJump - 220v 1 Phase 60 Hz 44P-POD - Wireless Pump Controller - 220v 1 Phase 60 Hz ....................................................45C-POD - Wireless Combo Pool/Spa Pump & Valve Controller - 220v 1 Phase 60 Hz ..............46A-POD - Wireless Auxiliary Controller - 220v 1 Phase 60 Hz ...............................................47

Document Revision Record. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

PAGE 3 Analog-Series Analog-Time Delay 208/240v 1 Phase 60 Hz w/Pressure Switch

JUNCTION BOX

CONTROL BOX

CONT

ROL

BOX

24V COIL

FANMOTOR

CONT

ACTO

R

220 / 24v TRANSFORMER

CRANKCASEHEATER

(piston only)

FAN RUN CAP5 OR 7.5 MFD 370vsee motor nameplate

220V 1PH FAN MTRPower Supply 208/240v 1 ph 60 Hzground + 2 wire 220v

WHITE

GR

EE

NBROWN

BROWNBLA

CK

Ground to Evap Flange& Grounding

LugCOMPRESSOR

REVISED 3.20.05HIGH Voltage WIRING24V WIRING .187 INSUL. QUICK CONNECT

.25 QUICK CONNECT

C1R3

S2

L1 L2

TOP

Yello

w

Red

Blac

k

BlackWhite

RUN CAP

TIME DELAY

THERMOSTAT FLOWSWITCH

HIGH PRESS. SWITCH

LOW PRESS.SWITCH

Heat Siphon Wiring Diagrams

PAGE 4 Analog-Time Delay 220/240v 1 Phase 50 Hz w/Pressure Switch

JUNCTION BOX

CONTROL BOX

CONT

ROL

BOX

24V COIL

FANMOTOR

CONT

ACTO

R

220 / 24v TRANSFORMER

CRANKCASEHEATER

(piston only)

FAN RUN CAP5 OR 7.5 MFD 370vsee motor nameplate

220V 1PH FAN MTRPower Supply 220/240v 1 ph 50 Hzground + 2 wire 220v

WHITE

GR

EEN

BROWN

BROWNBLAC

K

Ground to Evap Flange& Grounding

LugCOMPRESSOR

REVISED 3.20.05HIGH Voltage WIRING24V WIRING .187 INSUL. QUICK CONNECT

.25 QUICK CONNECT

C1R3

S2

L1 L2

TOP

Yello

w

Red

Blac

k

BlackWhite

RUN CAP

TIME DELAY

THERMOSTAT FLOWSWITCH

HIGH PRESS. SWITCH

LOW PRESS.SWITCH

PAGE 5 Analog-Time Delay 208/220v 3 Phase 60 Hz 3 wire w/Pressure Switch

Power Supply 3 wire 208/220v 3 ph 60 Hz

JUNCTION BOX

CONT

ACTO

R

CRANKCASEHEATER

(piston only)

ground + 3 phase G

REE

N

Ground to Evap Flange& Grounding

Lug

COMPRESSOR

HIGH Voltage WIRING24V WIRING .187 INSUL. QUICK CONNECT

.25 QUICK CONNECT

C1

R3

S2

L3 L1

L2

TOP24

V C

OIL

Yello

w

Red

Blac

k

REVISED 3.22.05

CONTROL BOX

220 / 24v TRANSFORMER

TIME DELAY

THERMOSTAT FLOWSWITCH

HIGH PRESS. SWITCH

LOW PRESS.SWITCH

FANMOTOR

FAN RUN CAP5 or 7.5 MFD 370vsee motor nameplate

220V 1PH FAN MTRWHITE

BLACK

BROWN

BROWN

PAGE 6 Analog-Time Delay 380v 3 Phase 50 Hz 5 wire w/Pressure Switch

JUNCTION BOX

24V

CO

IL

CONT

ACTO

R

CRANKCASEHEATER

(piston only)

Power Supply 5 wire 380v 3 ph 50 Hz ONLYground + 3 phase + nuetral

GR

EEN

Ground to Evap Flange& Grounding

Lug

COMPRESSOR

HIGH Voltage WIRING24V WIRING .187 INSUL. QUICK CONNECT

.25 QUICK CONNECT

C1

R3

S2

L3 L1L2

TOP

Yello

w

Red

Blac

k

CONTROL BOX

FANMOTOR

220 / 24v TRANSFORMER

FAN RUN CAP5 OR 7.5 MFD 370vsee motor nameplate

220V 1PH FAN MTR

BROWN

BROWN

TIME DELAY

THERMOSTAT FLOWSWITCH

HIGH PRESS. SWITCH

LOW PRESS.SWITCH

WHITE

BLAC

K

REVISED 4.18.06

PAGE 7 Analog-Time Delay 380v 3 Phase 50 Hz 5 wire w/Pressure Switch & 380v xfrm

JUNCTION BOX

24V

CO

IL

CONT

ACTO

R

CRANKCASEHEATER

(piston only)

Power Supply 5 wire 380v 3 ph 50 Hz ONLYground + 3 phase + nuetral

GR

EEN

Ground to Evap Flange& Grounding

Lug

COMPRESSOR

HIGH Voltage WIRING24V WIRING .187 INSUL. QUICK CONNECT

.25 QUICK CONNECT

C1

R3

S2

L3 L1L2

TOP

Yello

w

Red

Blac

k

CONTROL BOX

FANMOTOR

380v / 24v TRANSFORMER

FAN RUN CAP5 OR 7.5 MFD 370vsee motor nameplate

220V 1PH FAN MTR

BROWN

BROWN

TIME DELAY

THERMOSTAT FLOWSWITCH

HIGH PRESS. SWITCH

LOW PRESS.SWITCH

WHITE

BLACK

REVISED 4.18.06

PAGE 8 Analog-Time Delay 440v 3 Phase 60 Hz 3 wire w/Pressure Switch & 480v xfrm

Power Supply 3 wire + GROUND440v 3 ph 60 Hz ONLY FAN

MOTOR

FANMOTOR

ALTERNATE 440V 1PH FAN MTR

JUNCTION BOX

CONT

ACTO

R

CRANKCASEHEATER

(piston only)

ground + 3 phase

GR

EE

N

Ground to Evap Flange& Grounding

Lug

COMPRESSOR

HIGH Voltage WIRING24V WIRING .187 INSUL. QUICK CONNECT

.25 QUICK CONNECT

C1

R3

S2

L3 L1

L2

TOP

24V

CO

IL

Yello

w

Red

Blac

k

REVISED 7-11-08

CONTROL BOX

480v / 24v TRANSFORMER

TIME DELAY

THERMOSTAT FLOWSWITCH

HIGH PRESS. SWITCH

LOW PRESS.SWITCH

FAN RUN CAP5 OR 7.5 MFD 440vsee motor nameplate

440V 3PH FAN MTR

PAGE 9 Contractor -Series Analog-Timerstat - 208/240v 1 Phase 60 Hz w/Pressure Switch & 2 Pole Contactor

JUNCTION BOX

CONTROL BOX

CONT

ROL

BOX

24V COIL

FANMOTOR

CONT

ACTO

R

220 / 24v TRANSFORMER

FAN RUN CAP5 OR 7.5 MFD 370v

see motor nameplate

220V 1PH FAN MTRPower Supply 208/240v 1 ph 60 Hzground + 2 wire 220v

WHITE

GR

EEN

BROWN

BROWNBLAC

K

Ground to Evap Flange& Grounding

LugCOMPRESSOR

REVISED 4-6-10HIGH Voltage WIRING24V WIRING .187 INSUL. QC Terminal

Cable w/ Water Temp Sensor.25 QC Terminal

C1R3

S2

L1 L2

TOP

Yello

w

YELL

OW

PURPLE

PURPLE

ORANGE

ORANGE

YELL

OW

Red

Blac

k

Black

Black

Black

Blue

Blue

WhiteRUN CAP

FLOWSWITCH

HIGH PRESS. SWITCH

TIMERSTATLOW PRESS.

SWITCH

Female Male

PAGE 10 Analog-Timerstat - 208/240v 1 Phase 60 Hz w/Pressure Switch & 3 Pole Contactor

JUNCTION BOX

CONTROL BOX

CONT

ROL

BOX

24V COIL

24V COIL 24V COIL

FANMOTOR

CONT

ACTO

R

220 / 24v TRANSFO

RMER

FAN RUN CAP5 OR 7.5 MFD 370v

see motor nameplate

220V 1PH FAN MTRPower Supply 208/240v 1 ph 60 Hzground + 2 wire 220v

WHITE

GR

EEN

BROWN

BROWNBLAC

K

Ground to Evap Flange& Grounding

Lug COMPRESSOR

REVISED 9-1-10HIGH Voltage WIRING24V WIRING .187 INSUL. QC Terminal

Cable w/ Water Temp Sensor.25 QC Terminal

C1

R3 S2

L1 L2

TOP

YELL

OW

PURPLE

PURPLE

ORANGE

OR

ANG

E

ORANG

E

YELL

OW

Red

Blac

k

Black

Black

Black

Blue

Blue

Yello

w

White

RU

N C

AP

FLOWSWITCH

HIGH PRESS. SWITCH

TIMERSTATLOW PRESS.

SWITCH

Female Male

PAGE 11 Analog-Timerstat - 220/240v 1 Phase 50 Hz w/Pressure Switch

JUNCTION BOX

CONTROL BOX

CONT

ROL

BOX

24V COIL

FANMOTOR

CONT

ACTO

R

220 / 24v TRANSFORMER

FAN RUN CAP5 OR 7.5 MFD 370v

see motor nameplate

220V 1PH FAN MTR

ground + 2 wire 220vWHITE

GR

EE

NBROWN

BROWNBLA

CK

Ground to Evap Flange& Grounding

Lug COMPRESSOR

REVISED 4-6-10HIGH Voltage WIRING24V WIRING .187 INSUL. QC Terminal

Cable w/ Water Temp Sensor.25 QC Terminal

C1R3

S2

L1 L2

TOP

Yello

w

Red

Blac

k

Black

Black

Black

Blue

Blue

WhiteRUN CAP

FLOWSWITCH

HIGH PRESS. SWITCH

TIMERSTATLOW PRESS.

SWITCH

Female Male

Power Supply 220/240v 1 ph 50 Hz

YELL

OW

PURPLE

PURPLE

ORANGE

ORANGE

YELL

OW

PAGE 12 Analog-Timerstat - 208/220v 3 Phase 60 Hz 3 wire w/Pressure Switch

CONTROL BOX

FANMOTOR

FAN RUN CAP5 OR 7.5 MFD 370v

see motor nameplate

220V 1PH FAN MTRWHITE

BROWN

BROWN

REVISED 4-6-10HIGH Voltage WIRING24V WIRING .187 INSUL. QC Terminal

Cable w/ Water Temp Sensor.25 QC Terminal

Black

Black

Blue

Blue

FLOWSWITCH

HIGH PRESS. SWITCH

TIMERSTATLOW PRESS.

SWITCH

Female Male

BLACK

220 / 24v TRANSFORMER

Power Supply 3 wire 208/220v 3 ph 60 Hz

JUNCTION BOX

CONT

ACTO

R

ground + 3 phase G

RE

EN

Ground to Evap Flange& Grounding

Lug

COMPRESSOR

C1

R3

S2

L3 L1

L2

TOP

24V

CO

IL

Yello

w

Red

Blac

k

YELL

OW

PURPLE

PURPLE

ORANGE

ORANGE

YELL

OW

PAGE 13 Analog-Timerstat - 380v 3 Phase 50 Hz 5 wire w/Pressure Switch & 220v xfrm

JUNCTION BOX

Power Supply 5 wire 380v 3 ph 50 Hz ONLYground + 3 phase + nuetral

GR

EE

N

L3 L1L2

CONTROL BOX

FANMOTOR

FAN RUN CAP5 OR 7.5 MFD 370v

see motor nameplate

220V 1PH FAN MTRWHITE

BROWN

BROWN

REVISED 4-6-10HIGH Voltage WIRING24V WIRING .187 INSUL. QC Terminal

Cable w/ Water Temp Sensor.25 QC Terminal

Black

Black

Blue

Blue

FLOWSWITCH

HIGH PRESS. SWITCH

TIMERSTATLOW PRESS.

SWITCH

Female Male

BLACK

CONT

ACTO

R

GR

EE

N

Ground to Evap Flange& Grounding

Lug

COMPRESSOR

C1

R3

S2

TOP24

V C

OIL

Yello

w

Red

Blac

k

YELL

OW

PURPLE

PURPLE

ORANGE

ORANGE

YELL

OW

220 / 24v TRANSFORMER

PAGE 14 Analog-Timerstat - 380v 3 Phase 50 Hz 5 wire w/Pressure Switch & 380v xfrm

JUNCTION BOX

ground + 3 phase + nuetral

L3 L1L2

CONTROL BOX

FANMOTOR

FAN RUN CAP5 OR 7.5 MFD 370v

see motor nameplate

220V 1PH FAN MTRWHITE

BROWN

BROWN

REVISED 4-6-10HIGH Voltage WIRING24V WIRING .187 INSUL. QC Terminal

Cable w/ Water Temp Sensor.25 QC Terminal

Black

Black

Blue

Blue

FLOWSWITCH

HIGH PRESS. SWITCH

TIMERSTATLOW PRESS.

SWITCH

Female Male

BLACK

CONT

ACTO

R

GR

EEN

Ground to Evap Flange& Grounding

Lug

COMPRESSOR

C1

R3

S2

TOP

24V

CO

IL

Yello

w

Red

Blac

k

YELL

OWPURPLE

PURPLE

ORANGE

ORANGE

YELL

OW

380v / 24v TRANSFORMER

Power Supply 5 wire 380v 3 ph 50 Hz ONLY

PAGE 15 Analog-Timerstat - 440v 3 Phase 60 Hz 3 wire w/Pressure Switch & 440v xfrm

CONTROL BOX

FANMOTOR

ALT. FAN RUN CAPsee motor nameplate

REVISED 4-6-10HIGH Voltage WIRING24V WIRING .187 INSUL. QC Terminal

Cable w/ Water Temp Sensor.25 QC Terminal

Black

Black

Blue

Blue

FLOWSWITCH

HIGH PRESS. SWITCH

TIMERSTATLOW PRESS.

SWITCH

Female Male

440 / 24v TRANSFORMER

JUNCTION BOX

CONT

ACTO

R

ground + 3 phase

GR

EEN

Ground to Evap Flange& Grounding

Lug

COMPRESSOR

C1

R3

S2

L3 L1L2

TOP

24V

CO

IL

Yello

w

Red

Blac

k

YELL

OW

PURPLE

PURPLE

ORANGE

ORANGE

YELL

OW

440v 3 ph 60 Hz ONLYPower Supply 3 wire + GROUND

ALTERNATE 440V 1PH FAN MTR

440V 3PH FAN MTR

FANMOTOR

PAGE 16 Analog-Timerstat - 440v 3 Phase 60 Hz 5 wire w/Pressure Switch & 220v xfrm

JUNCTION BOX

ground + 3 phase + nuetral

L3 L1L2

CONTROL BOX

FANMOTOR

FAN RUN CAP5 OR 7.5 MFD 370v

see motor nameplate

220V 1PH FAN MTRWHITE

BROWN

BROWN

REVISED 4-6-10HIGH Voltage WIRING24V WIRING .187 INSUL. QC Terminal

Cable w/ Water Temp Sensor.25 QC Terminal

Black

Black

Blue

Blue

FLOWSWITCH

HIGH PRESS. SWITCH

TIMERSTATLOW PRESS.

SWITCH

Female Male

BLACK

CONT

ACTO

R

GR

EEN

Ground to Evap Flange& Grounding

Lug

COMPRESSOR

C1

R3

S2

TOP

24V

CO

IL

Yello

w

Red

Blac

k

YELL

OWPURPLE

PURPLE

ORANGE

ORANGE

YELL

OW

220v / 24v TRANSFORMER

Power Supply 5 wire 440v 3 ph 60Hz ONLY

PAGE 17 Analog-Timerstat - 440/380v 3 Phase 60/50 Hz 5 wire w/Pressure Switch & 220v xfrm

JUNCTION BOX

ground + 3 phase + nuetral

L3 L1L2

CONTROL BOX

FANMOTOR

FAN RUN CAP5 OR 7.5 MFD 370v

see motor nameplate

220V 1PH FAN MTRWHITE

BROWN

BROWN

REVISED 4-6-10HIGH Voltage WIRING24V WIRING .187 INSUL. QC Terminal

Cable w/ Water Temp Sensor.25 QC Terminal

Black

Black

Blue

Blue

FLOWSWITCH

HIGH PRESS. SWITCH

TIMERSTATLOW PRESS.

SWITCH

Female Male

BLACK

CONT

ACTO

R

GR

EEN

Ground to Evap Flange& Grounding

Lug

COMPRESSOR

C1

R3

S2

TOP

24V

CO

IL

Yello

w

Red

Blac

k

YELL

OWPURPLE

PURPLE

ORANGE

ORANGE

YELL

OW

220v / 24v TRANSFORMER

Power Supply 5 wire 440/380v 3 ph 60/50Hz ONLY

PAGE 18 Digital - 208/240v 1 Phase 60 Hz Reversing w/Pressure Switch & 3 Pole Contactor

FLOWSENSOR

CONT

ROL

BOX

FANMOTOR

220

/ 24v

TR

ANSF

ORM

ER

HIGH PRESS. SWITCH

LOW PRESS.SWITCH

BLU

E P

AIR

BLA

CK

PA

IR

YE

LLO

W /

BLU

E P

AIR

RE

D P

AIR

FAN RUN CAP5 OR 7.5 MFD 370vsee motor nameplate

220V 1PH FAN MTRWHITE

BROWN

BROWN

BLA

CK

COMPRESSOR

PLAYER BOARD

Water TempSensor

REVERSING VALVE(Heat/Cool Only)

REDBLACK PAIR

REVISED 9-1-10HIGH Voltage WIRING24V WIRING .187 INSUL. QUICK CONNECT

.25 QUICK CONNECT

JUNCTION BOXCO

NTRO

L BO

X

24V COIL

24V COIL

24V

CO

ILCO

NTAC

TOR

Power Supply 208/240v 1 ph 60 Hzground + 2 wire 220v

GR

EE

N

Ground to Evap Flange& Grounding

Lug

C1

R3 S2

L1 L2

TOP

Red

Blac

k

BlackYello

w

White

RU

N C

AP

Digital-Series

PFVPAGE 19 Digital - 208/240v 1 Phase 60 Hz Reversing w/Pressure Switch & 2 Pole Contactor

JUNCTION BOX

CONT

ROL

BOX

24V COIL

FANMOTOR

CONT

ACTO

R 220 / 24v TRANSFORMER

FLOWSWITCH

HIGH PRESS. SWITCH

LOW PRESS.SWITCH

CRANKCASEHEATER

(piston only)

BLU

E P

AIR

BLA

CK

PA

IR

YE

LLO

W /

BLU

E P

AIR

RE

D P

AIR

FAN RUN CAP5 OR 7.5 MFD 370vsee motor nameplate

220V 1PH FAN MTRPower Supply 208/240v 1 ph 60 Hzground + 2 wire 220v

WHITE

GR

EE

NBROWN

BROWN

BLA

CK

Ground to Evap Flange& Grounding

LugCOMPRESSOR

PLAYER BOARD

Water TempSensor

REVERSING VALVE(Heat/Cool Only)

REDBLACK PAIR

GREENWHITEPAIR

REVISED 3.20.05HIGH Voltage WIRING24V WIRING .187 INSUL. QUICK CONNECT

.25 QUICK CONNECT

WATERPRESSURE

SWITCH

C1R3

S2

L1 L2

TOP

Yello

w

Red

Blac

k

BlackWhite

RUN CAP

PFJ/ZPAGE 20Digital - 220/240v 1 Phase 50 Hz Reversing w/Pressure Switch

JUNCTION BOX

CONT

ROL

BOX

24V COIL

FANMOTOR

CONT

ACTO

R 220 / 24v TRANSFORMER

FLOWSWITCH

HIGH PRESS. SWITCH

LOW PRESS.SWITCH

CRANKCASEHEATER

(piston only)

BLU

E P

AIR

BLA

CK

PA

IR

YE

LLO

W /

BLU

E P

AIR

RE

D P

AIR

FAN RUN CAP5 OR 7.5 MFD 370vsee motor nameplate

220V 1PH FAN MTRPower Supply 220/240v 1 ph 50 Hzground + 2 wire 220v

WHITE

GR

EE

NBROWN

BROWN

BLA

CK

Ground to Evap Flange& Grounding

LugCOMPRESSOR

PLAYER BOARD

Water TempSensor

REVERSING VALVE(Heat/Cool Only)

REDBLACK PAIR

GREENWHITEPAIR

REVISED 3.20.05HIGH Voltage WIRING24V WIRING .187 INSUL. QUICK CONNECT

.25 QUICK CONNECT

WATERPRESSURE

SWITCH

C1R3

S2

L1 L2

TOP

Yello

w

Red

Blac

k

BlackWhite

RUN CAP

TF5PAGE 21 Digital - 220v 3 Phase 60 Hz Reversing w/Pressure Switch

220 / 24v TRANSFORMER

FLOWSWITCH

HIGH PRESS. SWITCH

LOW PRESS.SWITCH

BLU

E P

AIR

YE

LLO

W /

BLU

E P

AIR

RE

D P

AIR

Power Supply 3 wire 208/220v 3 ph 60 Hz

PLAYER BOARD

Water TempSensor

REDBLACK PAIR

GREENWHITEPAIR

REVISED 3.22.05

WATERPRESSURE

SWITCH

JUNCTION BOX

CONT

ACTO

R

CRANKCASEHEATER

(piston only)

BLA

CK

PA

IR

ground + 3 phase G

RE

EN

Ground to Evap Flange& Grounding

Lug

COMPRESSORREVERSING VALVE

(Heat/Cool Only)

HIGH Voltage WIRING24V WIRING .187 INSUL. QUICK CONNECT

.25 QUICK CONNECT

C1

R3

S2

L3 L1

L2

TOP

CONT

ROL

BOX24V

CO

IL

Yello

w

Red

Blac

k

FANMOTOR

FAN RUN CAP5 or 7.5 MFD 370vsee motor nameplate

220V 1PH FAN MTRWHITE

BLACK

BROWN

BROWN

TFDPAGE 22 Digital - 380v 3 Phase 50 Hz 5 wire Reversing w/Pressure Switch

JUNCTION BOX

CONT

ROL

BOX

24V

CO

IL

FANMOTOR

CONT

ACTO

R 220 / 24v TRANSFORMER

FLOWSWITCH

HIGH PRESS. SWITCH

LOW PRESS.SWITCH

CRANKCASEHEATER

(piston only)

BLU

E P

AIR

BLA

CK

PA

IR

YE

LLO

W /

BLU

E P

AIR

RE

D P

AIR

FAN RUN CAP5 OR 7.5 MFD 370vsee motor nameplate

220V 1PH FAN MTRPower Supply 5 wire 380v 3 ph 50 Hz ONLYground + 3 phase + nuetral

WHITE

GR

EE

NBROWN

BROWN

BLA

CK

Ground to Evap Flange& Grounding

Lug

COMPRESSOR

PLAYER BOARD

Water TempSensor

REVERSING VALVE(Heat/Cool Only)

REDBLACK PAIR

GREENWHITEPAIR

REVISED 3.20.05HIGH Voltage WIRING24V WIRING .187 INSUL. QUICK CONNECT

.25 QUICK CONNECT

WATERPRESSURE

SWITCH

C1

R3

S2

L3 L1

L2

TOP

Yello

w

Red

Blac

k

TFDPAGE 23 Digital - 380v 3 Phase 50 Hz 5 wire Reversing w/Pressure Switch & 380v xfrmr

JUNCTION BOX

CONT

ROL

BOX

24V

CO

IL

FANMOTOR

CONT

ACTO

R 380v / 24v TRANSFORMER

FLOWSWITCH

HIGH PRESS. SWITCH

LOW PRESS.SWITCH

CRANKCASEHEATER

(piston only)

BLU

E P

AIR

BLA

CK

PA

IR

YE

LLO

W /

BLU

E P

AIR

RE

D P

AIR

FAN RUN CAP5 OR 7.5 MFD 370vsee motor nameplate

220V 1PH FAN MTRPower Supply 5 wire 380v 3 ph 50 Hz ONLYground + 3 phase + nuetral WHITE

GR

EE

NBROWN

BROWNBLACK

Ground to Evap Flange& Grounding

Lug

COMPRESSOR

PLAYER BOARD

Water TempSensor

REVERSING VALVE(Heat/Cool Only)

REDBLACK PAIR

GREENWHITEPAIR

REVISED 4.18.06HIGH Voltage WIRING24V WIRING .187 INSUL. QUICK CONNECT

.25 QUICK CONNECT

WATERPRESSURE

SWITCH

C1

R3

S2

L3 L1

L2

TOP

Yello

w

Red

Blac

k

TFDPAGE 24 Digital - 440v 3 Phase 60 Hz 3 wire Reversing w/Pressure Switch & 480v xfrm

480/ 24v TRANSFORMER

FLOWSWITCH

HIGH PRESS. SWITCH

LOW PRESS.SWITCH

BLU

E PA

IR

YELL

OW

/ BL

UE

PAIR

RED

PAI

R

Power Supply 3 wire 440v 3 ph 60 Hz ONLY

PLAYER BOARD

Water TempSensor

REDBLACK PAIR

GREENWHITEPAIR

REVISED 4.18.06

WATERPRESSURE

SWITCH

FANMOTOR

440V 1PH FAN MTRJUNCTION BOX

CONT

ACTO

R

CRANKCASEHEATER

(piston only)

BLAC

K PA

IR

ground + 3 phase G

REE

N

Ground to Evap Flange& Grounding

Lug

COMPRESSORREVERSING VALVE

(Heat/Cool Only)

HIGH Voltage WIRING24V WIRING .187 INSUL. QUICK CONNECT

.25 QUICK CONNECT

C1

R3

S2

L3 L1

L2

TOP

CONT

ROL

BOX24V

CO

IL

Yello

w

Red

Blac

k

TFDPAGE 25

JUNCTION BOX

CONT

ROL

BOX

24V

CO

IL

FANMOTOR

CONT

ACTO

R 220 / 24v TRANSFORMER

FLOWSWITCH

HIGH PRESS. SWITCH

LOW PRESS.SWITCH

CRANKCASEHEATER

(piston only)

BLU

E P

AIR

BLA

CK

PA

IR

YE

LLO

W /

BLU

E P

AIR

RE

D P

AIR

FAN RUN CAP5 OR 7.5 MFD 370vsee motor nameplate

220V 1PH FAN MTRPower Supply 5 wire 380/440v 3 ph 50/60 Hzground + 3 phase + nuetral

WHITE

GR

EE

NBROWN

BROWN

BLA

CK

Ground to Evap Flange& Grounding

Lug

COMPRESSOR

PLAYER BOARD

Water TempSensor

REVERSING VALVE(Heat/Cool Only)

REDBLACK PAIR

GREENWHITEPAIR

REVISED 3.20.05HIGH Voltage WIRING24V WIRING .187 INSUL. QUICK CONNECT

.25 QUICK CONNECT

WATERPRESSURE

SWITCH

C1

R3

S2

L3 L1

L2

TOP

Yello

w

Red

Blac

k

Digital - 440/380v 3 Phase 60/50 Hz 5 wire Reversing w/Pressure Switch & 220v xfrm

PAGE 26 Digital - 208/240v 1 Phase 60 Hz Reversing w/Flow Sensor & 3 Pole Contactor

FLOWSENSOR

CONT

ROL

BOX

FANMOTOR

220

/ 24v

TR

ANSF

ORM

ER

HIGH PRESS. SWITCH

LOW PRESS.SWITCH

BLU

E P

AIR

BLA

CK

PA

IR

YE

LLO

W /

BLU

E P

AIR

RE

D P

AIR

FAN RUN CAP5 OR 7.5 MFD 370vsee motor nameplate

220V 1PH FAN MTRWHITE

BROWN

BROWN

BLA

CK

COMPRESSOR

PLAYER BOARD

Water TempSensor

REVERSING VALVE(Heat/Cool Only)

REDBLACK PAIR

REVISED 9-1-10HIGH Voltage WIRING24V WIRING .187 INSUL. QUICK CONNECT

.25 QUICK CONNECT

JUNCTION BOXCO

NTRO

L BO

X

24V COIL

24V COIL

24V

CO

ILCO

NTAC

TOR

Power Supply 208/240v 1 ph 60 Hzground + 2 wire 220v

GR

EE

N

Ground to Evap Flange& Grounding

Lug

C1

R3 S2

L1 L2

TOP

Red

Blac

k

BlackYello

w

White

RU

N C

AP

PFVPAGE 27 Digital - 208/240v 1 Phase 60 Hz Reversing w/Flow Sensor & 2 Pole Contactor

FLOW SENSOR

JUNCTION BOX

CO

NTR

OL

BO

X

CO

NTR

OL

BO

X

24V COIL

FAN MOTOR

CO

NTA

CTO

R 220 / 24v

TRANSFORMER

HIGH PRESS. SWITCH

LOW PRESS. SWITCH

CRANKCASE HEATER

(piston only)

BLU

E P

AIR

BLA

CK

PA

IR

YE

LLO

W / B

LU

E P

AIR

RE

D P

AIR

FAN RUN CAP 5 OR 7.5 MFD 370v

see motor nameplate

220V 1PH FAN MTR Power Supply 208/240v 1 ph 60 Hz

ground + 2 wire 220v

WHITE

GR

EE

N

BROWN

BROWN

BL

AC

K

Ground to Evap Flange & Grounding

Lug

COMPRESSOR

PLAYER BOARD

Water Temp Sensor

REVERSING VALVE (Heat/Cool Only)

RED BLACK PAIR

REVISED 3.20.05 HIGH Voltage WIRING 24V WIRING .187 INSUL. QUICK CONNECT

.25 QUICK CONNECT

C1

R3 S2

L1 L2

TOP

Yel

low

Red

Bla

ck Black

Black

White

RUN CAP

PFJ/ZPAGE 28Digital - 220/240v 1 Phase 50 Hz Reversing w/Flow Sensor

JUNCTION BOX

CONT

ROL

BOX

24V COIL

FANMOTOR

CONT

ACTO

R 220 / 24v TRANSFORMER

FLOWSWITCH

HIGH PRESS. SWITCH

LOW PRESS.SWITCH

CRANKCASEHEATER

(piston only)

BLU

E P

AIR

BLA

CK

PA

IR

YE

LLO

W /

BLU

E P

AIR

RE

D P

AIR

FAN RUN CAP5 OR 7.5 MFD 370vsee motor nameplate

220V 1PH FAN MTRPower Supply 220/240v 1 ph 50 Hzground + 2 wire 220v

WHITE

GR

EE

NBROWN

BROWN

BLA

CK

Ground to Evap Flange& Grounding

LugCOMPRESSOR

PLAYER BOARD

Water TempSensor

REVERSING VALVE(Heat/Cool Only)

REDBLACK PAIR

GREENWHITEPAIR

REVISED 3.20.05HIGH Voltage WIRING24V WIRING .187 INSUL. QUICK CONNECT

.25 QUICK CONNECT

WATERPRESSURE

SWITCH

C1R3

S2

L1 L2

TOP

Yello

w

Red

Blac

k

BlackWhite

RUN CAP

TF5PAGE 29 Digital - 220v 3 Phase 60 Hz Reversing w/Flow Sensor

FLOWSENSOR

220 / 24v TRANSFORMER

HIGH PRESS. SWITCH

LOW PRESS.SWITCH

BLU

E P

AIR

YE

LLO

W /

BLU

E P

AIR

RE

D P

AIR

Power Supply 3 wire 208/220v 3 ph 60 Hz

PLAYER BOARD

Water TempSensor

REDBLACK PAIR

REVISED 3.22.05

JUNCTION BOX

CONT

ACTO

R

CRANKCASEHEATER

(piston only)

BLA

CK

PA

IR

ground + 3 phase G

RE

EN

Ground to Evap Flange& Grounding

Lug

COMPRESSORREVERSING VALVE

(Heat/Cool Only)

HIGH Voltage WIRING24V WIRING .187 INSUL. QUICK CONNECT

.25 QUICK CONNECT

C1

R3

S2

L3 L1

L2

TOP

CONT

ROL

BOX24V

CO

IL

Yello

w

Red

Blac

k

FANMOTOR

FAN RUN CAP5 or 7.5 MFD 370vsee motor nameplate

220V 1PH FAN MTRWHITE

BLACK

BROWN

BROWN

TFDPAGE 30 Digital - 380v 3 Phase 50 Hz 5 wire Reversing w/Flow Sensor

JUNCTION BOX

CONT

ROL

BOX

24V

CO

IL

FANMOTOR

CONT

ACTO

R 220 / 24v TRANSFORMER

HIGH PRESS. SWITCH

LOW PRESS.SWITCH

CRANKCASEHEATER

(piston only)

BLU

E P

AIR

BLA

CK

PA

IR

YE

LLO

W /

BLU

E P

AIR

RE

D P

AIR

FAN RUN CAP5 OR 7.5 MFD 370vsee motor nameplate

220V 1PH FAN MTRPower Supply 5 wire 380v 3 ph 50 Hz ONLYground + 3 phase + nuetral

WHITE

GR

EE

N

BROWN

BROWN

BLA

CK

Ground to Evap Flange& Grounding

Lug

COMPRESSOR

PLAYER BOARD

Water TempSensor

REVERSING VALVE(Heat/Cool Only)

REDBLACK PAIR

REVISED 4.18.06HIGH Voltage WIRING24V WIRING .187 INSUL. QUICK CONNECT

.25 QUICK CONNECT

C1

R3

S2

L3 L1

L2

TOP

Yello

w

Red

Blac

k

FLOWSENSOR

TFDPAGE 31 Digital - 380v 3 Phase 50 Hz 5 wire Reversing w/Flow Sensor & 380v xfrmr

JUNCTION BOX

CONT

ROL

BOX

24V

CO

IL

FANMOTOR

CONT

ACTO

R 380v / 24v TRANSFORMER

HIGH PRESS. SWITCH

LOW PRESS.SWITCH

CRANKCASEHEATER

(piston only)

BLU

E P

AIR

BLA

CK

PA

IR

YE

LLO

W /

BLU

E P

AIR

RE

D P

AIR

FAN RUN CAP5 OR 7.5 MFD 370vsee motor nameplate

220V 1PH FAN MTRPower Supply 5 wire 380v 3 ph 50 Hz ONLYground + 3 phase + nuetral WHITE

GR

EE

N

BROWN

BROWNBLACK

Ground to Evap Flange& Grounding

Lug

COMPRESSOR

PLAYER BOARD

Water TempSensor

REVERSING VALVE(Heat/Cool Only)

REDBLACK PAIR

REVISED 4.18.06HIGH Voltage WIRING24V WIRING .187 INSUL. QUICK CONNECT

.25 QUICK CONNECT

C1

R3

S2

L3 L1

L2

TOP

Yello

w

Red

Blac

k

FLOWSENSOR

TFDPAGE 32 Digital - 440v 3 Phase 60 Hz 3 wire Reversing w/Flow Sensor & 480v xfrm

FANMOTOR

FANMOTOR

ALTERNATE 440V 1PH FAN MTR

440V 3PH FAN MTR

FAN RUN CAP5 OR 7.5 MFD 440v480v / 24v

TRANSFORMER

HIGH PRESS. SWITCH

LOW PRESS.SWITCH

BLU

E P

AIR

YE

LLO

W /

BLU

E P

AIR

RE

D P

AIR

Power Supply 3 wire

PLAYER BOARD

Water TempSensor

REDBLACK PAIR

REVISED 7-11-08

JUNCTION BOX

CONT

ACTO

R

CRANKCASEHEATER

(piston only)

BLA

CK

PA

IR

ground + 3 phase

GR

EE

N

Ground to Evap Flange& Grounding

Lug

COMPRESSORREVERSING VALVE

(Heat/Cool Only)

HIGH Voltage WIRING24V WIRING .187 INSUL. QUICK CONNECT

.25 QUICK CONNECT

C1

R3

S2

L3 L1

L2

TOP

CONT

ROL

BOX24V

CO

IL

Yello

w

Red

Blac

k

FLOWSENSOR

480 3 ph 60 Hz ONLY

see motor nameplate

TFDPAGE 33 Digital - 440/380v 3 Phase 60/50 Hz 5 wire Reversing w/Flow Sensor & 220v xfrm

JUNCTION BOX

CONT

ROL

BOX

24V

CO

IL

FANMOTOR

CONT

ACTO

R 220 / 24v TRANSFORMER

HIGH PRESS. SWITCH

LOW PRESS.SWITCH

CRANKCASEHEATER

(piston only)

BLU

E P

AIR

BLA

CK

PA

IR

YE

LLO

W /

BLU

E P

AIR

RE

D P

AIR

FAN RUN CAP5 OR 7.5 MFD 370vsee motor nameplate

220V 1PH FAN MTRPower Supply 5 wire 380/440v 3 ph 50/60 Hzground + 3 phase + nuetral

WHITE

GR

EE

NBROWN

BROWN

BLA

CK

Ground to Evap Flange& Grounding

Lug

COMPRESSOR

PLAYER BOARD

Water TempSensor

REVERSING VALVE(Heat/Cool Only)

REDBLACK PAIR

REVISED 3.20.05HIGH Voltage WIRING24V WIRING .187 INSUL. QUICK CONNECT

.25 QUICK CONNECT

C1

R3

S2

L3 L1

L2

TOP

Yello

w

Red

Blac

k

FLOWSENSOR

TFDPAGE 34 OBSOLETE - Analog-Time Delay 380/440v 3 Phase 50/60 Hz 5 wire w/Pressure Switch

OBSOLETE

JUNCTION BOX

24V

CO

IL

CONT

ACTO

R

CRANKCASEHEATER

(piston only)

Power Supply 5 wire 380/440v 3 ph 50/60 Hzground + 3 phase + nuetral

GR

EEN

Ground to Evap Flange& Grounding

Lug

COMPRESSOR

HIGH Voltage WIRING24V WIRING .187 INSUL. QUICK CONNECT

.25 QUICK CONNECT

C1

R3

S2

L3 L1L2

TOP

Yello

w

Red

Blac

k

CONTROL BOX

FANMOTOR

220 / 24v TRANSFORMER

FAN RUN CAP5 OR 7.5 MFD 370vsee motor nameplate

220V 1PH FAN MTR

BROWN

BROWN

TIME DELAY

THERMOSTAT FLOWSWITCH

HIGH PRESS. SWITCH

LOW PRESS.SWITCH

WHITE

BLAC

K

REVISED 5-2-11

Obsolete Wiring Diagrams

TFDPAGE 35 OBSOLETE - Analog-Time Delay 380/440v 3 Phase 50/60 Hz 3 wire w/Pressure Switch

OBSOLETE

Power Supply 3 wire 380/440v 3 ph 50/60 Hz

FANMOTOR

440V 3PH FAN MTRJUNCTION BOX

CONT

ACTO

R

CRANKCASEHEATER

(piston only)

ground + 3 phase

GR

EE

N

Ground to Evap Flange& Grounding

Lug

COMPRESSOR

HIGH Voltage WIRING24V WIRING .187 INSUL. QUICK CONNECT

.25 QUICK CONNECT

C1

R3

S2

L3 L1

L2

TOP

24V

CO

IL

Yello

w

Red

Blac

k

REVISED 5-2-11

CONTROL BOX

220 / 24v TRANSFORMER

TIME DELAY

THERMOSTAT FLOWSWITCH

HIGH PRESS. SWITCH

LOW PRESS.SWITCH

TFDPAGE 36 OBSOLETE - Digital - 380/440v 3 Phase 50/60 Hz 5 wire w/Pressure Switch

OBSOLETE

JUNCTION BOX

CONT

ROL

BOX

24V

CO

IL

FANMOTOR

CONT

ACTO

R 220 / 24v TRANSFORMER

FLOWSWITCH

HIGH PRESS. SWITCH

LOW PRESS.SWITCH

CRANKCASEHEATER

(piston only)

BLU

E PA

IR

BLAC

K PA

IR

YELL

OW

/ BL

UE

PAIR

RED

PAI

R

FAN RUN CAP5 OR 7.5 MFD 370vsee motor nameplate

220V 1PH FAN MTRPower Supply 5 wire 380/440v 3 ph 50/60 Hzground + 3 phase + nuetral

WHITE

GR

EEN

BROWN

BROWN

BLAC

K

Ground to Evap Flange& Grounding

Lug

COMPRESSOR

PLAYER BOARD

Water TempSensor

REVERSING VALVE(Heat/Cool Only)

REDBLACK PAIR

GREENWHITEPAIR

REVISED 5-2-11HIGH Voltage WIRING24V WIRING .187 INSUL. QUICK CONNECT

.25 QUICK CONNECT

WATERPRESSURE

SWITCH

C1

R3

S2

L3 L1

L2

TOP

Yello

w

Red

Blac

k

1. CHECK FOR COLD AIR OUT- if air exiting top of unit is at least 5-10°F COLDER than inlet UNIT IS HEATING and WORKING OK - LET IT RUN LONGER

2. CONFIRM WATER FLOW- make sure FILTER is CLEAN & NO WATER BYPASS is used

3. CHECK CIRCUIT BREAKER- switch it OFF then back ON - make sure it isn’t tripped OFF

4. CHECK SUPPLY POWER- measure FULL LINE voltage in this CONTROL BOX between the screw down power terminals on TOP OF THE CONTAC-TOR where power wires are connected

5. CHECK TRANSFORMER- confirm 24 volts ac at the transformer output DISCONNECTED from any switches or controls

6. CHECK CONTROL SWITCHES- for continuity one at a time by disconnecting the control wiring from and starting at the contactor coil and /or by isolating each switch to eliminate BACKFEEDING FALSE READINGS and confirm ALL SWITCHES are CLOSED.

TROUBLESHOOTING

R22/422

R22/422

50 °F 60 °F 70 °F 80 °F 90 °F 100 °F 110 °F

50

100

150

200

250

300

350

400

450

Discharge

Suction

AIR Temperature(SUCTION) - WATER Temperature(DISCHARGE)

PRES

SUR

E p

sig

R410A

R410A

TYPICAL Heat Siphon SUCTION & DISCHARGE PRESSURE

vs. Air / Water Temp

NOTICE - INVISIBLE REFRIGERANT LEAK DETECTION FLUID INSIDE To Reduce Field Service Costs & CFC Emissions your Heat Siphon® has been FACTORY CHARGED with a SPECIAL Fluorescent Leak Detection Solution which is chemically inert and environmentally safe. ANY leak in Heat Siphon’s sealed heat pump system will cause a large area around it to show up BRIGHT FLUORESCENT YELLOW in an ULTRAVIOLET LIGHT. Leaks as low as 1/4 oz. per year will be CLEARLY SEEN in seconds with a High Intensity UV Lamp. UV Lamps & Technical Assistance are available from: United States ThermoAmp Inc. • PO Box 694 - Latrobe, PA, USA 15650 • 724-537-3500

WARNINGDO NOT FORCE THE CONTACTOR TO CLOSE OR JUMP OUT THE PRESSURE SWITCHES UNLESS POSITIVE FREON PRESSURE IS PRESENT IN THE SYSTEM. Forcing the unit to start under these condtions will VOID YOUR WARRANTY and may DESTROY THE COMPRESSOR AND CONTAMINATE THE ENTIRE REFRIGERANT SYSTEM. Low or no freon pressure would allow the pool pump to force water to enter the refrigeration system through a leak in the heat exchanger .

1. CHECK FOR COLD AIR OUT- if air exiting top of unit is at least 5-10°F COLDER than inlet UNIT IS HEATING and WORKING OK - LET IT RUN LONGER

2. CONFIRM WATER FLOW- make sure FILTER is CLEAN & NO WATER BYPASS is used

3. CHECK CIRCUIT BREAKER- switch it OFF then back ON - make sure it isn’t tripped OFF

4. CHECK SUPPLY POWER- measure FULL LINE voltage in this CONTROL BOX between the screw down power terminals on TOP OF THE CONTAC-TOR where power wires are connected

5. CHECK TRANSFORMER- confirm 24 volts ac at the transformer output DISCONNECTED from any switches or controls

6. CHECK CONTROL SWITCHES- for continuity one at a time by disconnecting the control wiring from and starting at the contactor coil and /or by isolating each switch to eliminate BACKFEEDING FALSE READINGS and confirm ALL SWITCHES are CLOSED.

TROUBLESHOOTING

R22/422

R22/422

50 °F 60 °F 70 °F 80 °F 90 °F 100 °F 110 °F

50

100

150

200

250

300

350

400

450

Discharge

Suction

AIR Temperature(SUCTION) - WATER Temperature(DISCHARGE)

PRES

SUR

E p

sig

R410A

R410A

TYPICAL Heat Siphon SUCTION & DISCHARGE PRESSURE

vs. Air / Water Temp

NOTICE - INVISIBLE REFRIGERANT LEAK DETECTION FLUID INSIDE To Reduce Field Service Costs & CFC Emissions your Heat Siphon® has been FACTORY CHARGED with a SPECIAL Fluorescent Leak Detection Solution which is chemically inert and environmentally safe. ANY leak in Heat Siphon’s sealed heat pump system will cause a large area around it to show up BRIGHT FLUORESCENT YELLOW in an ULTRAVIOLET LIGHT. Leaks as low as 1/4 oz. per year will be CLEARLY SEEN in seconds with a High Intensity UV Lamp. UV Lamps & Technical Assistance are available from: United States ThermoAmp Inc. • PO Box 694 - Latrobe, PA, USA 15650 • 724-537-3500

WARNINGDO NOT FORCE THE CONTACTOR TO CLOSE OR JUMP OUT THE PRESSURE SWITCHES UNLESS POSITIVE FREON PRESSURE IS PRESENT IN THE SYSTEM. Forcing the unit to start under these condtions will VOID YOUR WARRANTY and may DESTROY THE COMPRESSOR AND CONTAMINATE THE ENTIRE REFRIGERANT SYSTEM. Low or no freon pressure would allow the pool pump to force water to enter the refrigeration system through a leak in the heat exchanger .

1. CHECK FOR COLD AIR OUT- if air exiting top of unit is at least 5-10°F COLDER than inlet UNIT IS HEATING and WORKING OK - LET IT RUN LONGER

2. CONFIRM WATER FLOW- make sure FILTER is CLEAN & NO WATER BYPASS is used

3. CHECK CIRCUIT BREAKER- switch it OFF then back ON - make sure it isn’t tripped OFF

4. CHECK SUPPLY POWER- measure FULL LINE voltage in this CONTROL BOX between the screw down power terminals on TOP OF THE CONTAC-TOR where power wires are connected

5. CHECK TRANSFORMER- confirm 24 volts ac at the transformer output DISCONNECTED from any switches or controls

6. CHECK CONTROL SWITCHES- for continuity one at a time by disconnecting the control wiring from and starting at the contactor coil and /or by isolating each switch to eliminate BACKFEEDING FALSE READINGS and confirm ALL SWITCHES are CLOSED.

TROUBLESHOOTING

R22/422

R22/422

50 °F 60 °F 70 °F 80 °F 90 °F 100 °F 110 °F

50

100

150

200

250

300

350

400

450

Discharge

Suction

AIR Temperature(SUCTION) - WATER Temperature(DISCHARGE)

PRES

SUR

E p

sig

R410A

R410A

TYPICAL Heat Siphon SUCTION & DISCHARGE PRESSURE

vs. Air / Water Temp

NOTICE - INVISIBLE REFRIGERANT LEAK DETECTION FLUID INSIDE To Reduce Field Service Costs & CFC Emissions your Heat Siphon® has been FACTORY CHARGED with a SPECIAL Fluorescent Leak Detection Solution which is chemically inert and environmentally safe. ANY leak in Heat Siphon’s sealed heat pump system will cause a large area around it to show up BRIGHT FLUORESCENT YELLOW in an ULTRAVIOLET LIGHT. Leaks as low as 1/4 oz. per year will be CLEARLY SEEN in seconds with a High Intensity UV Lamp. UV Lamps & Technical Assistance are available from: United States ThermoAmp Inc. • PO Box 694 - Latrobe, PA, USA 15650 • 724-537-3500

WARNINGDO NOT FORCE THE CONTACTOR TO CLOSE OR JUMP OUT THE PRESSURE SWITCHES UNLESS POSITIVE FREON PRESSURE IS PRESENT IN THE SYSTEM. Forcing the unit to start under these condtions will VOID YOUR WARRANTY and may DESTROY THE COMPRESSOR AND CONTAMINATE THE ENTIRE REFRIGERANT SYSTEM. Low or no freon pressure would allow the pool pump to force water to enter the refrigeration system through a leak in the heat exchanger .

1. CHECK FOR COLD AIR OUT- if air exiting top of unit is at least 5-10°F COLDER than inlet UNIT IS HEATING and WORKING OK - LET IT RUN LONGER

2. CONFIRM WATER FLOW- make sure FILTER is CLEAN & NO WATER BYPASS is used

3. CHECK CIRCUIT BREAKER- switch it OFF then back ON - make sure it isn’t tripped OFF

4. CHECK SUPPLY POWER- measure FULL LINE voltage in this CONTROL BOX between the screw down power terminals on TOP OF THE CONTAC-TOR where power wires are connected

5. CHECK TRANSFORMER- confirm 24 volts ac at the transformer output DISCONNECTED from any switches or controls

6. CHECK CONTROL SWITCHES- for continuity one at a time by disconnecting the control wiring from and starting at the contactor coil and /or by isolating each switch to eliminate BACKFEEDING FALSE READINGS and confirm ALL SWITCHES are CLOSED.

TROUBLESHOOTING

R22/422

R22/422

50 °F 60 °F 70 °F 80 °F 90 °F 100 °F 110 °F

50

100

150

200

250

300

350

400

450

Discharge

Suction

AIR Temperature(SUCTION) - WATER Temperature(DISCHARGE)

PRES

SUR

E p

sig

R410A

R410A

TYPICAL Heat Siphon SUCTION & DISCHARGE PRESSURE

vs. Air / Water Temp

NOTICE - INVISIBLE REFRIGERANT LEAK DETECTION FLUID INSIDE To Reduce Field Service Costs & CFC Emissions your Heat Siphon® has been FACTORY CHARGED with a SPECIAL Fluorescent Leak Detection Solution which is chemically inert and environmentally safe. ANY leak in Heat Siphon’s sealed heat pump system will cause a large area around it to show up BRIGHT FLUORESCENT YELLOW in an ULTRAVIOLET LIGHT. Leaks as low as 1/4 oz. per year will be CLEARLY SEEN in seconds with a High Intensity UV Lamp. UV Lamps & Technical Assistance are available from: United States ThermoAmp Inc. • PO Box 694 - Latrobe, PA, USA 15650 • 724-537-3500

WARNINGDO NOT FORCE THE CONTACTOR TO CLOSE OR JUMP OUT THE PRESSURE SWITCHES UNLESS POSITIVE FREON PRESSURE IS PRESENT IN THE SYSTEM. Forcing the unit to start under these condtions will VOID YOUR WARRANTY and may DESTROY THE COMPRESSOR AND CONTAMINATE THE ENTIRE REFRIGERANT SYSTEM. Low or no freon pressure would allow the pool pump to force water to enter the refrigeration system through a leak in the heat exchanger .

TFDPAGE 37 OBSOLETE - Digital - 380/440v 3 Phase 50/60 Hz 3 wire w/Pressure Switch

OBSOLETE

220 / 24v TRANSFORMER

FLOWSWITCH

HIGH PRESS. SWITCH

LOW PRESS.SWITCH

BLU

E PA

IR

YELL

OW

/ BL

UE

PAIR

RED

PAI

R

Power Supply 3 wire 380/440v 3 ph 50/60 Hz

PLAYER BOARD

Water TempSensor

REDBLACK PAIR

GREENWHITEPAIR

REVISED 5-2-11

WATERPRESSURE

SWITCH

FANMOTOR

440V 3PH FAN MTRJUNCTION BOX

CONT

ACTO

R

CRANKCASEHEATER

(piston only)

BLAC

K PA

IR

ground + 3 phase G

REE

N

Ground to Evap Flange& Grounding

Lug

COMPRESSORREVERSING VALVE

(Heat/Cool Only)

HIGH Voltage WIRING24V WIRING .187 INSUL. QUICK CONNECT

.25 QUICK CONNECT

C1

R3

S2

L3 L1

L2

TOP

CONT

ROL

BOX24V

CO

IL

Yello

w

Red

Blac

k

TFDPAGE 38 OBSOLETE - Digital - 380/440v 3 Phase 50/60 Hz 3 wire w/Flow Sensor

OBSOLETE

JUNCTION BOX

CONT

ROL

BOX

24V

CO

IL

FANMOTOR

CONT

ACTO

R 220 / 24v TRANSFORMER

HIGH PRESS. SWITCH

LOW PRESS.SWITCH

CRANKCASEHEATER

(piston only)

BLU

E PA

IR

BLAC

K PA

IR

YELL

OW

/ BL

UE

PAIR

RED

PAI

R

FAN RUN CAP5 OR 7.5 MFD 370vsee motor nameplate

220V 1PH FAN MTRPower Supply 5 wire 380/440v 3 ph 50/60 Hzground + 3 phase + nuetral

WHITE

GR

EEN

BROWN

BROWN

BLAC

K

Ground to Evap Flange& Grounding

Lug

COMPRESSOR

PLAYER BOARD

Water TempSensor

REVERSING VALVE(Heat/Cool Only)

REDBLACK PAIR

REVISED 5-2-11HIGH Voltage WIRING24V WIRING .187 INSUL. QUICK CONNECT

.25 QUICK CONNECT

C1

R3

S2

L3 L1

L2

TOP

Yello

w

Red

Blac

k

FLOWSENSOR

PAGE 39 J-POD - Hard-Wired PumpJump Override - 110v 1 Phase 60 Hz

INST

ALLA

TIO

N D

RAW

ING

HEA

T SI

PHO

NPL

AYER

BO

ARD

POD

TER

MIN

ALS

P O

D

12

34

A

GR

GR

Neu

tral

110

VOLT

PU

MP

TIM

ERC

LOC

K SW

ITC

H C

ON

TAC

TS

DO

NO

T EX

CEED

MAX

IMU

M20

AM

P CI

RCU

IT B

REAK

ERor

1 H

P PU

MP

WH

EN U

SIN

G J-

POD

DO

NO

T EX

CEED

MAX

IMU

M20

AM

P CI

RCU

IT B

REAK

ERor

1 H

P PU

MP

WH

EN U

SIN

G J-

POD

PU

MP

BON

DIN

GC

ON

NEC

TIO

N

GROUND

GROUND

POW

ERBR

EAKE

RBO

X

Elec

tric

Pow

er S

uppl

y 20

8/24

0v 1

ph

60 H

z

POO

LPU

MP

Circ

uit

Brea

ker

110

volt

1 p

ole

POD Digital Wired Controllers

Powe

r Sup

ply

TO P

OO

L PU

MP

TO PLAYER PODTERMINALS

J-PO

D IN

TER

NAL

WIR

ING

DIA

GR

AM

CONTACTOR

HIG

H Vo

ltage

WIR

ING

24V

WIR

ING

.25

QUI

CK C

ONN

ECT

RED

RED

RED

WH

ITE

BLACK BLAC

K

BLAC

K

WHITE

RED

RED

110v

/208

v/22

0v/2

40v

1 ph

60/

50 H

z

Accessories Wiring Diagrams

PAGE 40

HEA

T SI

PHO

NPL

AYER

BO

ARD

POD

TER

MIN

ALS

P O

D

12

34

A

GR

GR

220

VOLT

PU

MP

TIM

ERC

LOC

K SW

ITC

H C

ON

TAC

TS

PU

MP

DO

NO

T EX

CEED

MAX

IMU

M20

AM

P CI

RCU

IT B

REAK

ERor

2.5

HP

PUM

P W

HEN

USI

NG

J-PO

D

POW

ERBR

EAKE

RBO

X

Elec

tric

Pow

er S

uppl

y 20

8/24

0v 1

ph

60 H

z

POO

LPU

MP

2 p

ole

220

volt

Circ

uit

Brea

ker

BON

DIN

GC

ON

NEC

TIO

N

GROUND

GROUND

INST

ALLA

TIO

N D

RAW

ING

J-POD -Hard-Wired PumpJump Override - 220v 1 Phase 60 Hz

Pow

er

Supply

TO

PO

OL

PU

MP

TO PLAYER PODTERMINALS

J-P

OD

IN

TE

RN

AL W

IRIN

G D

IAG

RA

M

CONTACTOR

HIG

H V

olta

ge W

IRIN

G24V

WIR

ING

.25 Q

UIC

K C

ON

NE

CT

RE

D

RE

D

RE

D

WH

ITE

BLACK BL

AC

K

BL

AC

K

WHITE

RED

RED

110v/

208v/

220v/

240v

1 p

h 6

0/5

0 H

z

HEA

T SI

PHO

NPL

AYER

BO

ARD

POD

TER

MIN

ALS

P O

D

12

34

A

GR

GR

220

VOLT

PU

MP

TIM

ERC

LOC

K SW

ITC

H C

ON

TAC

TS

PU

MP

DO

NO

T EX

CEED

MAX

IMU

M20

AM

P CI

RCU

IT B

REAK

ERor

2.5

HP

PUM

P W

HEN

USI

NG

J-PO

D

POW

ERBR

EAKE

RBO

X

Elec

tric

Pow

er S

uppl

y 20

8/24

0v 1

ph

60 H

z

POO

LPU

MP

2 p

ole

220

volt

Circ

uit

Brea

ker

BON

DIN

GC

ON

NEC

TIO

N

GROUND

GROUND

INST

ALLA

TIO

N D

RAW

ING

Pow

er S

uppl

yTO

PO

OL

PUM

P

TO PLAYER PODTERMINALS

J-PO

D IN

TER

NAL

WIR

ING

DIA

GR

AM

CONTACTOR

HIG

H V

olta

ge W

IRIN

G24

V W

IRIN

G

.25

QU

ICK

CO

NN

ECT

RED

RED

RED

WH

ITE

BLACK BLAC

K

BLAC

K

WHITE

RED

RED

110v

/208

v/22

0v/2

40v

1 ph

60/

50 H

z

PAGE 41 T-POD - Hard-Wired Pump Timer w/ PumpJump - 110v 1 Phase 60 Hz

Pow

er Su

pply

110/

208/

220/

240v

ph

60/5

0 Hz

TO P

OOL P

UMP

TO PLAYER PODTERMINALS

T-PO

D IN

TERN

AL W

IRIN

G DI

AGRA

M

220v

/ 24

v TR

ANSF

ORM

ER

CONTACTOR

HIGH

Volta

ge W

IRIN

G24

V W

IRIN

G

.25 Q

UICK

CON

NECT

RED

RED RE

D

LT GREEN

GREE

N

GREE

N

GREEN

GREEN

WH

ITE

WH

ITE

WHITE

WHITE

BLAC

K

BLAC

K

SEE

TABL

EFO

RCO

LOR

BLACK

BLACK

BLACK

BLACK

BLACK BLAC

K

BLAC

K

WHITE

AUTO

OFF

ON

RED

RED

RED

PUM

P TO

GG

LESW

ITCH

COIL

XFR

M C

OLO

R TA

BLE

VOLT

AGE

WIR

E CO

LOR

110

VOLT

BL

ACK

208

VOLT

RE

D22

0 VO

LT

ORA

NG

E24

0 VO

LT

ORA

NG

ECO

MM

ON

WH

ITE

HEA

T SI

PHO

NPL

AYER

BO

ARD

POD

TER

MIN

ALS

P O

D

Nue

tral

Bar

PU

MP

DO

NO

T EX

CEED

MAX

IMU

M20

AM

P CI

RCU

IT B

REAK

ERor

2.5

HP

PUM

P W

HEN

USI

NG

J-PO

D

POW

ERBR

EAKE

RBO

X

Elec

tric

Pow

er S

uppl

y 11

0v 1

ph

60 H

z

POO

LPU

MP

Circ

uit

Brea

ker

1 p

ole

120

volt

INST

ALL

ATIO

N D

RAW

ING

110

v T-

POD

BON

DIN

GC

ON

NEC

TIO

N

GROUND

GROUND

HEA

T SI

PHO

NPL

AYER

BO

ARD

POD

TER

MIN

ALS

P O

D

Nue

tral

Bar

PU

MP

DO

NO

T EX

CEED

MAX

IMU

M20

AM

P CI

RCU

IT B

REAK

ERor

2.5

HP

PUM

P W

HEN

USI

NG

J-PO

D

POW

ERBR

EAKE

RBO

X

Elec

tric

Pow

er S

uppl

y 11

0v 1

ph

60 H

z

POO

LPU

MP

Circ

uit

Brea

ker

1 p

ole

120

volt

INST

ALL

ATIO

N D

RAW

ING

110

v T-

POD

BON

DIN

GC

ON

NEC

TIO

N

GROUND

GROUND

HEA

T SI

PHO

NPL

AYER

BO

ARD

POD

TER

MIN

ALS

P O

D

Nue

tral

Bar

PU

MP

DO

NO

T EX

CEED

MAX

IMU

M20

AM

P CI

RCU

IT B

REAK

ERor

2.5

HP

PUM

P W

HEN

USI

NG

J-PO

D

POW

ERBR

EAKE

RBO

X

Elec

tric

Pow

er S

uppl

y 11

0v 1

ph

60 H

z

POO

LPU

MP

Circ

uit

Brea

ker

1 p

ole

120

volt

INST

ALL

ATIO

N D

RAW

ING

110

v T-

POD

BON

DIN

GC

ON

NEC

TIO

N

GROUND

GROUND

PAGE 42 T-POD - Hard-Wired Pump Timer w/ PumpJump - 220v 1 Phase 60 Hz

Pow

er Su

pply

110/

208/

220/

240v

ph

60/5

0 Hz

TO P

OOL P

UMP

TO PLAYER PODTERMINALS

T-PO

D IN

TERN

AL W

IRIN

G DI

AGRA

M

220v

/ 24

v TR

ANSF

ORM

ER

CONTACTOR

HIGH

Volta

ge W

IRIN

G24

V W

IRIN

G

.25 Q

UICK

CON

NECT

RED

RED RE

D

LT GREEN

GREE

N

GREE

N

GREEN

GREEN

WH

ITE

WH

ITE

WHITE

WHITE

BLAC

K

BLAC

K

SEE

TABL

EFO

RCO

LOR

BLACK

BLACK

BLACK

BLACK

BLACK BLAC

K

BLAC

K

WHITE

AUTO

OFF

ON

RED

RED

RED

PUM

P TO

GG

LESW

ITCH

COIL

XFR

M C

OLO

R TA

BLE

VOLT

AGE

WIR

E CO

LOR

110

VOLT

BL

ACK

208

VOLT

RE

D22

0 VO

LT

ORA

NG

E24

0 VO

LT

ORA

NG

ECO

MM

ON

WH

ITE

HEA

T SI

PHO

NPL

AYER

BO

ARD

POD

TER

MIN

ALS

P O

D

PU

MP

DO

NO

T EX

CEED

MAX

IMU

M20

AM

P CI

RCU

IT B

REAK

ERor

2.5

HP

PUM

P W

HEN

USI

NG

J-PO

D

POW

ERBR

EAKE

RBO

X

Elec

tric

Pow

er S

uppl

y 20

8/24

0v 1

ph

60 H

z

POO

LPU

MP

Circ

uit

Brea

ker

2 p

ole

220

volt

INST

ALL

ATIO

N D

RAW

ING

220

v T-

POD

BON

DIN

GC

ON

NEC

TIO

N

GROUND

GROUND

PAGE 43 S-POD - Hard-Wired Pool/Spa Switching w/Pump Timer /PumpJump - 110v 1 Phase 60 Hz

RESERVED

PAGE 44 S-POD - Hard-Wired Pool/Spa Switching w/Pump Timer /PumpJump - 220v 1 Phase 60 Hz

RESERVED

PAGE 45 P-POD - Wireless Pump Controller - 220v 1 Phase 60 Hz

RESERVED

PAGE 46 C-POD - Wireless Combo Pool/Spa Pump & Valve Controller - 220v 1 Phase 60 Hz

RESERVED

PAGE 47 A-POD - Wireless Auxiliary Controller - 220v 1 Phase 60 Hz

RESERVED

This is a record of all revisions to this Wiring Diagram Document:REV DATE Description of ChangesA 1-15-10 Issued NEW R410A Unit Wiring DiagramsB 4-6-10 Added Contractor Series Analog- R410a w/TimerstatC 9-1-10 Added 3 pole 50 amp Contactor for 5/7hp C & Z SeriesD 5-2-11 Reformatted for Web

Wiring DiagramDocument Revision Record