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HEAT EXCHANGERS M O D U L A R

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Page 1: HEAT EXCHANGERS · Surpassing conventional heat exchangers with its fresh, inventive design, the LENS heat exchanger system skillfully incorporates in all the ‘must-have’ thermal

HEAT EXCHANGERS

M O D U L A R

Page 2: HEAT EXCHANGERS · Surpassing conventional heat exchangers with its fresh, inventive design, the LENS heat exchanger system skillfully incorporates in all the ‘must-have’ thermal

About AIC

Established in 2001, AIC S.A. is a renowned specialist in the design, engineering and fabrication of stainless steel and titanium heat exchangers.

With two manufacturing locations and team of seasoned in-house engineers, designers, and manufacturing specialist, AIC is leading the way in the field of advanced heat transfer solutions.

With proven design products, “no compromise on quality” attitude and automated production processes, we are able to carry out the most complex and technologically advanced projects.

Our state-of-the-art facilities utilize the most leading edge processes, advanced automated and robotic systems,

and well sourced materials for the most stringent of applications. CFD analysis and simulation softwareimprove our modelling capabilities and help analyze multiple design variations.

Our own in-house tube mills and sophisticated CNC equipment provide substantial cost savings and shorter product development times.

AIC products are manufactured in accordance with the guidelines of ASME and PED industry design codes.

Our stringent quality management system ensures that we continue our dominance in providing top quality products that clients have come to associate with the AIC brand.

Page 3: HEAT EXCHANGERS · Surpassing conventional heat exchangers with its fresh, inventive design, the LENS heat exchanger system skillfully incorporates in all the ‘must-have’ thermal

LENS heat exchangers

Blend of technical excellence, creative ingenuity, and experience in thermal technology resulted in a carefully crafted AIC design.

Modular concept of a heat transfer system built with high attention to detail, rich incharacteristics, and practical features.

M O D U L A R

Page 4: HEAT EXCHANGERS · Surpassing conventional heat exchangers with its fresh, inventive design, the LENS heat exchanger system skillfully incorporates in all the ‘must-have’ thermal

Advantages

- dense heat transfer area packed in a compact construction- high flows with low pressure drops- small footprint- multiple configurations of removable single or multi-pass heads- possibility of large connections for low density vapours- close temperature approach and condensate sub-cooling- versatile working positions and connection orientation

Typical applications

- steam condensers (flooded heat exchangers)- oil / gas coolers- chilled water systems- process cooling- district energy- hydronic heating

removable interchangeable single or multi-pass reduction

heads

support brackets for vertical or horizontal installation

high grade VITON gasket handles spectrum of fluids for chemical processes

expansion joint handles extreme temperature differences

SS 316 L welded, fully passivated and externally electropolished

densely packed 6mm precision tubing

unique segmental baffles for even and complete flow

distribution

LENS construction

Page 5: HEAT EXCHANGERS · Surpassing conventional heat exchangers with its fresh, inventive design, the LENS heat exchanger system skillfully incorporates in all the ‘must-have’ thermal

Modular LENS heat transfer system

Effortlessly create a customized heating system using modular LENS components. Whether to optimize a single design, or to construct a multi-sectional, integrated structure, the potential is boundless.

The strength of LENS system lies in its adaptive and modular nature, easily modified for maximum effectiveness in varying applications.

From hydronic heating to steam condensers, and all processes in between, the LENS offers clients unrivalled quality with the highest degree of flexibility.

Construction

The rugged, yet refined, stainless steel LENS heat exchanger features elements that are intrinsic to the heightened aptitude of the product.

The innovative use of 6mm stainless steel precision tubing in the mainstream heat recovery market, especially in the construction of steam condensers, elevates the level of product performance to new standards, allowing for a higher breadth of functionality.

The densely packed tube bundle maintains a compact structure with smaller footprint requirements, while delivering more uniform heating and greater heat transfer potential.

Multiple stainless steel, interchangeable heads, readily fitted in the field, with a selection of configuration options, adjust for diversity in flow requirements.

For maintenance purposes, heads are removable for unfettered access to the tube bundles.

Hairpin modules. Cube module of 4 units in a series-parallel arrangement.

Multi-LENS Concept

Page 6: HEAT EXCHANGERS · Surpassing conventional heat exchangers with its fresh, inventive design, the LENS heat exchanger system skillfully incorporates in all the ‘must-have’ thermal

R1 R1

A Connections on opposite sides

B Connections on the same side

C Connections at 90° to each other

D Connections at reversed 90° to each other

R2 R2

R3 R3

R4 R5

R6 R7

Front head

1 pass head 1 pass head

2 pass head 2 pass head

4 pass head 4 pass head

LENS Matrix

Back headHeat Exchanger

Over 100 configurations available in single or multi-pass designs

Page 7: HEAT EXCHANGERS · Surpassing conventional heat exchangers with its fresh, inventive design, the LENS heat exchanger system skillfully incorporates in all the ‘must-have’ thermal

Versatility

While most heat exchangers are developed to function in a singular position, the LENS system is designed to operate in both horizontal and vertical modes.

These inherent product advantages eliminate the need for ill-equipped, over or undersized products, by accounting for changes of fluid phases and space constraints.

Alternating tube side connections enhances the thermal performance of the heat exchanger, without the need to compromise product selection.

Large connection sizes on smaller diameter models are particularly useful for low pressure vapour applications. Same side or alternating connection arrangements are possible to support existing piping infrastructure.

Materials

The reliability and sturdiness of the LENS heat exchangers rest on their materials of construction, and application support features.

All LENS components are fabricated from grade 316 L stainless steel for strength of structure. Complete units are fully passivatedand externally electropolished for advanced corrosion resistance.

High grade VITON gaskets are used for superior sealing and for handling a broad spectrum of fluids in chemical processes.

Expansion joints are built in to handle a wide range of temperature differentials, while unique segmental baffles serve even and complete flow distributions.

Designed for horizontal and vertical modes. LENS available in four sizes - 4”, 6”, 8”, 10”.

LNS 4

LNS 6

LNS 8

LNS 10

Page 8: HEAT EXCHANGERS · Surpassing conventional heat exchangers with its fresh, inventive design, the LENS heat exchanger system skillfully incorporates in all the ‘must-have’ thermal

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Page 9: HEAT EXCHANGERS · Surpassing conventional heat exchangers with its fresh, inventive design, the LENS heat exchanger system skillfully incorporates in all the ‘must-have’ thermal

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Page 10: HEAT EXCHANGERS · Surpassing conventional heat exchangers with its fresh, inventive design, the LENS heat exchanger system skillfully incorporates in all the ‘must-have’ thermal

MATERIAL OF CONSTRUCTION

STAINLESS STEEL 316L

STANDARD DESIGN PARAMETERS

TUBES SHELL

TEMPERATURE 217°C (422°F) 217°C (422°F)

PRESSURE 10 bar (150 PSI) 21 bar (300 PSI)

Original. Effective. Versatile.

Surpassing conventional heat exchangers with its fresh, inventive design, the LENS heat exchanger system skillfully incorporates in all the ‘must-have’ thermal features valued in the heat recovery market, excelling in all competencies through uncompromising quality and fine craftsmanship.

Authorized Representative

We are certified by renowned international inspection authorities. Our quality process and management systems fulfill the requirements of ISO Quality Management System. AIC heat exchangers are designed, tested and manufactured in accordance with ASME (Section IV and VIII) and PED (//UE) regulations.

Advanced Industrial Components Inc. (AIC)

Portland Drive

Oakville, ON LH S, Canada

www.aicheatexchangers.com

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