hdpe pipe industry
TRANSCRIPT
04/15/2023 2
• Danial Zafar Gondal 13-ME-027
• Ehtisham Qaiser 13-ME-031
• Faizan Shabbir 13-ME-032
• Muhammad Ali Khan 13-ME-071
• Muhammad Mudassir Shahbaz 13-ME-111
Group Members
04/15/2023 3
• NEWTECH PIPE INDUSTRY
• Follows both DIM (mm) and ISO (in) standard
• Electric Power Supply
• Siemens company provided electronics
• German company Funnily provided machinery system
• Location
Basti: Anware Madina, Sarae Kharbooza, Tarnol, Islamabad.
• Area: 47 kanal
Industry
04/15/2023 4
• Started working as NEW-TECH group of companies
• Working: 24 hours
• 1 Machine Cost: 8-9 Crore
• Branch started operating in 2007
– Pipe
– Solar Systems
– Construction
– Fuel System
– Real estate
History
04/15/2023 5
• GI PIPES– Corrosion– Diseases
• HDPE– 1/3 cost (100:30)– Strong– NEWTECH have HDPE setup– Used for Water Pipes
Production
04/15/2023 6
• PPRC
– Green Color
– Used for sanitation in bathrooms
– Kitchens
• MDPE
– Gas Transportation
Production
04/15/2023 7
Raw Material
04/15/2023 8
– Odorless
– Colorless
– Can be chewable or eatable
– Food Grade Material
• Material have no effect on health
Raw Material
04/15/2023 9
– Contains 5% recycle material according to ISO standard
– Black Grains
– 2 % carbon contents
– Black material is UV protected
– Other colors have UV effect and color become fade
Raw Material
04/15/2023 10
Recycle Material
04/15/2023 11
• Only one person is required to run the industry• The one who will fed raw material• The other working is automatic through– Timers– Suckers– Heat Sensors• When time limit is complete, sucker will suck required
amount of raw material• Preheat sensors removes moisture.• When all the moisture is removed it will be sent to extruder.
Manufacturing
04/15/2023 12
• Molten Form & Melton form• HDPE melts at 190-200 degree centigrade• Temperature is decreased to 70 degree• ISO 4427• ISO 8074• Linings on pipes• Writing on pipes• Cold water is passed through moveable cooling baths• Vacuum is created• On cooling pipe cannot maintain its shape. So sizers do the
job.
Manufacturing
04/15/2023 13
• Pipe at output is at 15 degree centigrade
• Dies
• 2” - 12” or
• 10mm – 53mm
Manufacturing
04/15/2023 14
Marking On Pipes
04/15/2023 15
Coiling – Automatic Winding
04/15/2023 16
Automatic Cutters• Thermal sensors in cutters
• Movable cutters
04/15/2023 17
Cutting
04/15/2023 18
• Wastage is recycled
• 5 % wastage used in Raw Material
• Wastage is produced during break
down in supply of electricity
• Molten form cools in dies and
become hard
• These deformed pipes are
removed out and cut at ends
Wastage
04/15/2023 19
Shudders
• Grinds wastage into
powder form
• They can also grind iron.
04/15/2023 20
• Removes very small particles
• Those particles which can
cause damage to machine
are removed
Vermicides Technology
04/15/2023 21
• Impact Test is done in lab to
check whether final products
are useful or not.
• Weight is fallen on material
from height of 2m
• Different weights are used for
different diameter of pipes
Laboratory
04/15/2023 22
• Chiller or cooling tower is
placed outside industry
building
• It provides cooling effect
or extracts heat
• Cost: 50 Lac
Chiller
04/15/2023 23
THANK YOU…
ANY QUESTION PLEASE……???