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Page 1: Having Our Cake and Eating it Too - Home | The National .../media/Files/Activity...• (*) “Decoding the DNA of the Toyota Production System,” with H. Kent Bowen, Harvard Business

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Having Our Cake and Eating it Too:Better Care for More People with Less Effort and CostBetter Care for More People with Less Effort and Cost

Steven J. SpearSenior Lecturer, MITSenior Lecturer, MITSenior Fellow, IHI

© Steven J. Spear 2009

Page 2: Having Our Cake and Eating it Too - Home | The National .../media/Files/Activity...• (*) “Decoding the DNA of the Toyota Production System,” with H. Kent Bowen, Harvard Business

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Health care: Good News Bad News

Chance of Successful OutcomeOutcome

Potential

Actual: Great

Actual: Poor

TimeSurgery Post-Op

© Steven J. Spear 2009

Page 3: Having Our Cake and Eating it Too - Home | The National .../media/Files/Activity...• (*) “Decoding the DNA of the Toyota Production System,” with H. Kent Bowen, Harvard Business

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Success Examples• Allegheny General Hospitalg y p

Eliminating Central Line Infections• South Side Pharmacy

M di ti Ad i i t tiMedication Administration• Massachusetts General Hospital

Primary carePrimary care• Shadyside Hospital

Patient Falls• Virginia Mason Medical Center

Institution wide transformation

© Steven J. Spear 2009

Page 4: Having Our Cake and Eating it Too - Home | The National .../media/Files/Activity...• (*) “Decoding the DNA of the Toyota Production System,” with H. Kent Bowen, Harvard Business

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Central Line Infections at Allegheny General

FY 03 FY 04 FY 05 FY 06 FY 03

(Baseline)

FY 04 Year 1

FY 05Year 2

FY 06 Year 3

(10 months)

Intensive care unit admissions

1,753 1,798 1,829 1,832 admissions

Central lines employed 1,110 1,321 1,487 1,898

Line days 4,687 5,052 6,705 7,716

Infections 49 6 11 3

Patients infected 37 6 11 3

Rates (infections per 1 000 li d )

10.5 1.2 1.6 0.39 1,000 line days)

Deaths 19 (51%)

1 (16%)

2 (18%)

0 (0%)

© Steven J. Spear 2009Cited from: “Using Real-Time Problem Solving to Eliminate Central Line Infections,” R Shannon and co-authors. Jnt Comm J on Qual and Pt. Safety, (2006)

Page 5: Having Our Cake and Eating it Too - Home | The National .../media/Files/Activity...• (*) “Decoding the DNA of the Toyota Production System,” with H. Kent Bowen, Harvard Business

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Night Shift Day Shift

Tag on chart

Place line

ResidentTag on chart

Tag on patient

Tag on patient

Move line

Resident Tag on patient

FellowNurse

© Steven J. Spear 2009

Page 6: Having Our Cake and Eating it Too - Home | The National .../media/Files/Activity...• (*) “Decoding the DNA of the Toyota Production System,” with H. Kent Bowen, Harvard Business

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Patient Flow—West Penn Allegheny

Before AfterBefore After

From sign-in to registration

Up to two hours

0

R i i 12 60 3 iRegistration 12 to 60 minutes

3 minutes

Chart assembly 9 hours per day

2 1/4 hours per dayday per day

Time reworking charts 70 minutes 0

Unnecessary blood bank 10 to 11 0U ecessa y b ood bareports

0 toper day

0

Incomplete lab results 7 out of 42 patients

0

© Steven J. Spear 2009Cited from: “Using Real-Time Problem Solving to Eliminate Central Line Infections,” R Shannon and co-authors. Jnt Comm J on Qual and Pt. Safety, (2006)

Page 7: Having Our Cake and Eating it Too - Home | The National .../media/Files/Activity...• (*) “Decoding the DNA of the Toyota Production System,” with H. Kent Bowen, Harvard Business

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System Define expected output: 42 patients/day �Sign in �Register �History �Vital signs �Blood sample

O.R.

© Steven J. Spear 2009

Page 8: Having Our Cake and Eating it Too - Home | The National .../media/Files/Activity...• (*) “Decoding the DNA of the Toyota Production System,” with H. Kent Bowen, Harvard Business

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System Define expected output: 42 patients/day �Sign in �Register �History �Vital signs �Blood sample

Pathway Define who is expected to provide what to whom in what order.

Ch tChart w/

i fPts. fully prepped

O.R.

Sign in Regis- tration

History/ Vitals

ŅMaryÓ Blood d

Chart info prepped

draw

Sample to lab

Results to O.R.

© Steven J. Spear 2009

Page 9: Having Our Cake and Eating it Too - Home | The National .../media/Files/Activity...• (*) “Decoding the DNA of the Toyota Production System,” with H. Kent Bowen, Harvard Business

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System Define expected output: 42 patients/day Sign in �Register �History �Vital signs �Blood sample

Pathway Redefine who is expected to provide what to whom in

O RChart

Chart w/ info Pts. fully prepped

O.R.

Sign in Regis- tration

History/ Vitals

Blood draw

Chart

Sample to lab

Results to O.R.

Switch task sequence

© Steven J. Spear 2009

Page 10: Having Our Cake and Eating it Too - Home | The National .../media/Files/Activity...• (*) “Decoding the DNA of the Toyota Production System,” with H. Kent Bowen, Harvard Business

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Pathway

System Define expected output: 42 patients/day: �Sign in �Register �History �Vital signs �Blood sample

Define who is expected to provide what to whom in what order.

Connection Define how to make exchanges

O R

TRIGGER TO START WORK

Chart

Chart w/ info Pts. fully prepped

O.R.

Sign in Regis- tration

History/ Vitals

Blood draw

Sample to lab

Results to O.R.

© Steven J. Spear 2009

Page 11: Having Our Cake and Eating it Too - Home | The National .../media/Files/Activity...• (*) “Decoding the DNA of the Toyota Production System,” with H. Kent Bowen, Harvard Business

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Pathway

System Define expected output: 42 patients/day: �Sign in �Register �History �Vital signs �Blood sample

Define who is expected to provide what to whom in what order.

Connection Define how to make exchanges

O.R.

Chart w/ info Pts. fully prepped

TRIGGER TO START WORK

CHART

Sign in Regis- tration

History/ Vitals

Blood draw

Results

Activity: Define method for performing individual tasks.

Sample to O.R.

© Steven J. Spear 2009

Page 12: Having Our Cake and Eating it Too - Home | The National .../media/Files/Activity...• (*) “Decoding the DNA of the Toyota Production System,” with H. Kent Bowen, Harvard Business

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MGH Revere Flu Clinic

Session 1

Session 2

Session 3

Hours/SessionHours/Session2 2 2

Flu Shots Administered43 71 151

Clinical Support Staff FTEs Involved 3.5 2.5 2.5

Flu Shots per Hour 6 1 14 2 30 2

u S ots pe ouof Staff Time 6.1 14.2 30.2

© Steven J. Spear 2009

Page 13: Having Our Cake and Eating it Too - Home | The National .../media/Files/Activity...• (*) “Decoding the DNA of the Toyota Production System,” with H. Kent Bowen, Harvard Business

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The Leadership Imperative• The more senior people are, the more

capable they are at designing work,improving work, sharing knowledge, and

C4

• New knowledge is sharedsystemically by collaborativeproblem solving.

developing the capabilities of those forwhom they are responsible.

C3

C4

• Problems are solvedas fast-paced, low-

p g

C1

C2

• HIGHLY SPECIFIED:O t t Wh t d t i i b i id d t h

p ,cost experiments.C1

Output: What product or service is being provided to whom.Pathway responsibility: Who does what task in what sequence.Connections/Handoffs: How information (including requests for something),products, and services are exchanged.Methods: Work content, sequence, timing, location, and output of a task.

© Steven J. Spear 2009

• Imbedded tests refute assumptions implicit in the designs.

Adapted from: “Learning to Lead at Toyota,” Spear, Steven J., Harvard Business Review, (2004)

Page 14: Having Our Cake and Eating it Too - Home | The National .../media/Files/Activity...• (*) “Decoding the DNA of the Toyota Production System,” with H. Kent Bowen, Harvard Business

QuickTime™ and aFF (Uncompressed) decompressoare needed to see this picture.Selected PublicationsSelected Publications

• Chasing the Rabbit: Why the World’s Greatest Organizations Outrace Their Competition, McGraw Hill, (Fall 2008)

• “Better Care for More People at Less Cost,” with Don Berwick Boston Globe op-ed (October 2007)

• “Learning from the Masters: By learning from Toyota and Alcoa how to manage complex work processes, hospitals can improve performance,” Cerner Quarterly, (2006).

• “Fixing Healthcare from the Inside: Teaching Residents to Heal Broken Delivery Processes As They Heal Sick Patients,” Academic Medicine. (2006).

• “Using Real-Time Problem Solving to Eliminate Central Line Infections,” with Richard Shannon and other co-authors. Joint Commission Journal on Quality and Patient Safety, (2006)

• “Operational Failures and Interruptions in Hospital Nursing Work,” with Anita Tucker, Health Services Research (2006)Health Services Research, (2006).

• “The Health Factory,” New York Times [op ed], (2005).

• (#) (*) “Fixing Healthcare from the Inside, Today,” Harvard Business Review (2005).

• “Ambiguity and Workarounds as Contributors to Medical Error,” with Mark Schmidhofer, Annals of Internal Medicine (2005).

• “Medical Education as a Process Management Problem ” with Elizabeth Armstrong and Marie Mackey Academic Medicine• Medical Education as a Process Management Problem, with Elizabeth Armstrong and Marie Mackey, Academic Medicine(2004).

• (*) “Learning to Lead at Toyota,” Harvard Business Review, (2004)

• “Driving Improvement in Patient Care,” with Debra Thompson and Gail Wolf, Journal of Nursing Administration (2003).

• (*) “The Essence of Just in Time,” Productivity, Planning, and Control, (2002).

• (x) “When Problem Solving Prevents Organizational Learning,” with Anita Tucker and Amy Edmondson, Journal of Organizational Change Management, (2002).

• (*) “Decoding the DNA of the Toyota Production System,” with H. Kent Bowen, Harvard Business Review, (1999).

(#): McKinsey Award One of top two articles in Harvard Business Review 2005

© Steven J. Spear 2009

(#): McKinsey Award, One of top two articles in Harvard Business Review, 2005.(*): Shingo Prize winning articles.(x): Best paper proceedings, Academy of Management conference, 2001.

Page 15: Having Our Cake and Eating it Too - Home | The National .../media/Files/Activity...• (*) “Decoding the DNA of the Toyota Production System,” with H. Kent Bowen, Harvard Business

QuickTime™ and aFF (Uncompressed) decompressoare needed to see this picture.Speaker ProfileSpeaker Profile

Steven Spear (DBA MS MS) is author of the award winning and critically acclaimed book, Chasing the Rabbit: How Market Leaders Outdistance the Competition. A Senior Lecturer at the Massachusetts Institute of Technology and a Senior Fellow at the Institute for Healthcare Improvement, Spear is internationally known for his expertise in innovation, operational excellence, and organizational learning, with deep expertise in industry and health care. This reputation is due, in part, to his 1999 learning, with deep expertise in industry and health care. This reputation is due, in part, to his 1999 Harvard Business Review article, “Decoding the DNA of the Toyota Production System,” and his 2005 article, “Fixing Healthcare from the Inside, Today” which was an HBR McKinsey Award winner and one of his five works to win a Shingo Research Prize. In Chasing the Rabbit, Spear explains how the world's most competitive organizations uncork the tremendous innovative capacity of their people in identifying market needs, developing products and services to meet those needs, and delivering those items with unmatchable speed and alacrity, and how other companies can do the same.items with unmatchable speed and alacrity, and how other companies can do the same.

Spear has worked with many organizations to develop their capacity for improvement, innovation, and competitiveness. He helped develop and deploy the Alcoa Business System the late 1990s and the Pittsburgh Regional Healthcare Initiative’s 'Perfecting Patient Care' a few year’s after. He has worked with several other leading academic medical centers including Massachusetts General Hospital and M i l Sl K tt i d h i ti t f t d i l f B th I l D Memorial Sloan Kettering, and he is on a patient safety advisory panel for Beth Israel Deaconess Medical Center in Boston. Other clients have included Intel, Lockheed Martin, and Intuit, and he collaborates actively with Toyota and its North American suppliers.

An active thought leader, Spear has published in the NY Times, the Boston Globe, Annals of Internal Medicine, and Academic Medicine, and he has spoken to audiences ranging from the Association for Medicine, and Academic Medicine, and he has spoken to audiences ranging from the Association for Manufacturing Excellence to the Institute of Medicine. Spear was previously employed by Prudential-Bache, the US Congress Office of Technology Assessment, the University of Tokyo, and Harvard Business School. His academic credentials include a doctorate from Harvard Business School, masters in engineering and in management from MIT, and a bachelor’s degree in economics from Princeton.

© Steven J. Spear 2009