hautau automatic tube cut off machines...• continuous pilger mill production line • cutting...
TRANSCRIPT
Tube Cutoff and End-Finishing Machines
Hautau Tube Cutoff Systems, LLCBrookville, Indiana
Typical RC Cutoff System
RC Compact Cutoff Machine
Precision Runout TableAutomatic height adjust
Bundle LoaderChain-type lift24’ capacity
Self-dumping remnant hopper
Optional chuck slide for inside chamfering
Right-hand orientation shown, also available in left-hand orientation
• RC60-H Cutoff• Dual servo hitch-feeders• Single-side chain loader• Hydraulic power unit in loader• Can be operated from either side
• RC60-H Cutoff• Chip discharge from either side• Pass-thru design, easy access • Runout conveyor with kicker
• RC30-H Cutoff• Shock absorber production line• Dual servo hitch-feeders• Double-side chain loader• Auto-stacker fills customer carts
• RC60 Cutoff• Heavy drive-shaft production line• Double-side chain loader• Chip conveyor
• Integration with plant scheduling• Pin-stamping of each part• Printed tracking labels• Length sorting• Special guarding
• RC60 Cutoff• Hydraulic cylinder production line• Double-side chain loader• Length sorting and scrap ejection• Integration with robot unloading system
• RC50 Cutoff• Driveshaft production• 40 foot strap loader• Length sorting and scrap ejection• Integration with continuous transfer line
• RC30 Cutoff• Continuous pilger mill production line• Cutting titanium and zirconium tube• 60 foot incoming lengths• 20 foot cut lengths
• RC60H Cutoff• Continuous tube mill production• Dual servo hitch-feeders• Dual servo pinch-roll feeders• 70 foot tube lengths• Length sorting and scrap separating
• RC80-R • Reverse-feed cutoff• Cutting bearing blanks• Runout conveyor to tub• Custom lift table• Compacting chip bin
• RC80 Cutoff• Integrated into existing tube
handling and feeding system • Continuous tube mill operation• Cutting 70 foot, 3600 lb. tubes• Trim “pointed” ends and tail scrap
• Single-side chain loader• 24 foot standard length • Longer lengths available • All hydraulic drive
• Double-side chain loader• Automatic changeover from one
side to the other, including cutoff.• 24 foot standard length • Longer lengths available
• 40 foot strap-type loader• Loading an RC50 tube mill re-cut system• RC cutoff supplies a fully-automated driveshaft transfer line
• 20 foot heavy-tube loader• Smooth handling of thick-wall tube• Returns tubes back for unloading
Tube Sorting and Handling Systems
• Basic tube runout table• Automatic height adjustment based on tube diameter • Supports long tubes during cutoff• Provides accumulation and inspection area • Good for short parts and mixed runs
• 60” tube runout table with conveyor• Automatic height adjustment based on tube diameter • Provides accumulation and inspection area • Direct transfer of cut pieces to bins or hoppers• Positive separation of trim piece
• 120” tube runout table with conveyor• Optional kick-off transfers long tubes sideways • Alternate lengths can pass through to hoppers or bins• Provides accumulation and inspection area • Positive separation of trim piece
• Programmable auto-stacker• Accumulates rows of cut tubes • Transfers rows to customer’s carts• Row and height calculated based on tube diameter • Positive separation of trim and remnant pieces
RC30H video producing shock absorber tubes
• Double-side runout conveyor• Front-rear sorting of different cut lengths• Accumulates rows of cut tubes • Presents tube consistently for automatic unloading• Trims and remnants pass through end gate to hopper
• Servo linear unloader• Grips, transfers and releases precisely• Tubes are lifted and centered vertically• Tubes are centered length-wise and measured• Alternate lengths are ejected to the rear• Long remnants are transferred to hopper
• Link-up conveyor• Direct tube transfer to secondary operations• Separation and ejection of alternate lengths• Typically connects to boring or welding machine
• Adjustable tooling setup• Most flexible for typical cutting
Tools fully retracted Tools at tube OD
Tools at tube ID Tools at tube ID detail
• Kennametal KM tooling• Quick-change with single tool• Preset tool positions• Precise small-diameter cutting
Chipless Tooling
• Fast cutting of thin-wall tube• Lowest per-cut cost• ID roll-out tool resizes the tube ID• Form wheels for grooving
Video of cutting, chamfering & grooving
• Heavy-duty chuck slide• Provides rigidity for heavy cutting• Optional servo control for radiusing and special chamfer angles• Long-stroke guides provide access for jaw change
• Optional pads for large-diameter thin-wall tubing
• 6” x .058” shown
RC80H producing conveyor idlersWatch video
CC80 Double-End Bore MachineWatch video
Automated Cutoff and End-Finishing Systems
Hautau Tube Cutoff Systems11199 State Road 101Brookville, Indiana 47012765-647-1600
www.hautau.com