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Hardness testing - localized deformation Brinell Vickers Knoop Rockwell Hardness/tensile strength correlation Impact testing - energy absorbed upon fracture Effect of temperature Last class

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Page 1: Hardness testing - localized deformation Brinell Vickers Knoop Rockwell Hardness/tensile strength correlation Impact testing - energy absorbed upon fracture

Hardness testing - localized deformationBrinellVickersKnoopRockwell

Hardness/tensile strength correlation

Impact testing - energy absorbed upon fractureEffect of temperature

Hardness testing - localized deformationBrinellVickersKnoopRockwell

Hardness/tensile strength correlation

Impact testing - energy absorbed upon fractureEffect of temperature

Last classLast class

Page 2: Hardness testing - localized deformation Brinell Vickers Knoop Rockwell Hardness/tensile strength correlation Impact testing - energy absorbed upon fracture

More mechanical testingFracture toughnessFracture surfacesCreepFatigue

Crystal structure

More mechanical testingFracture toughnessFracture surfacesCreepFatigue

Crystal structure

TodayToday

Page 3: Hardness testing - localized deformation Brinell Vickers Knoop Rockwell Hardness/tensile strength correlation Impact testing - energy absorbed upon fracture

Fracture toughness - KIc = Yc a

resistance to brittle fracture in presence of

a crack - resistance to crack propagationunder load

Fracture toughness - KIc = Yc a

resistance to brittle fracture in presence of

a crack - resistance to crack propagationunder load

Common specimen configurations

pre-cracked here before testing - usually 1000 cycles, 0.03 in/in strain

Common specimen configurations

pre-cracked here before testing - usually 1000 cycles, 0.03 in/in strain

Page 4: Hardness testing - localized deformation Brinell Vickers Knoop Rockwell Hardness/tensile strength correlation Impact testing - energy absorbed upon fracture

Fracture toughness

Hypothetical example - surface crack in a semi-infinite sheet loaded in tension

Find critical crack size

Fracture toughness

Hypothetical example - surface crack in a semi-infinite sheet loaded in tension

Find critical crack size

Page 5: Hardness testing - localized deformation Brinell Vickers Knoop Rockwell Hardness/tensile strength correlation Impact testing - energy absorbed upon fracture

Some fracture surfacesSome fracture surfaces

ductile fractureductile fracture

transgranularfracture

transgranularfracture

intergranularfracture

intergranularfracture

Page 6: Hardness testing - localized deformation Brinell Vickers Knoop Rockwell Hardness/tensile strength correlation Impact testing - energy absorbed upon fracture

Crack originsCrack origins

Page 7: Hardness testing - localized deformation Brinell Vickers Knoop Rockwell Hardness/tensile strength correlation Impact testing - energy absorbed upon fracture

Creep

deformation under small loads atelevated temps.

Creep

deformation under small loads atelevated temps.

Page 8: Hardness testing - localized deformation Brinell Vickers Knoop Rockwell Hardness/tensile strength correlation Impact testing - energy absorbed upon fracture

Fatigue

deformation under small cyclic loads

Fatigue

deformation under small cyclic loads

Page 9: Hardness testing - localized deformation Brinell Vickers Knoop Rockwell Hardness/tensile strength correlation Impact testing - energy absorbed upon fracture

Fatigue

S-N curves & endurance limit

Fatigue

S-N curves & endurance limit

Page 10: Hardness testing - localized deformation Brinell Vickers Knoop Rockwell Hardness/tensile strength correlation Impact testing - energy absorbed upon fracture

Fatigue failure

fatigue crack w/ beachmarks

Fatigue failure

fatigue crack w/ beachmarks

Page 11: Hardness testing - localized deformation Brinell Vickers Knoop Rockwell Hardness/tensile strength correlation Impact testing - energy absorbed upon fracture

Crystal structures of materials - where are the atoms?

Polymers - mostly not crystallinestructure extremely complicated

Ceramic materials - complicatedmany different types of atom arrangements

Crystal structures of materials - where are the atoms?

Polymers - mostly not crystallinestructure extremely complicated

Ceramic materials - complicatedmany different types of atom arrangements

Metals - really simple - most have one of three typesMetals - really simple - most have one of three types

Page 12: Hardness testing - localized deformation Brinell Vickers Knoop Rockwell Hardness/tensile strength correlation Impact testing - energy absorbed upon fracture

Crystal structures of pure metalsCrystal structures of pure metals

Most pure metals exhibit one of three types

1. cubic close packing (ccp or A1)2. hexagonal close packing (hcp or A3)3. A2 (almost universally referred to by

the confusing notation 'bcc')

Most pure metals exhibit one of three types

1. cubic close packing (ccp or A1)2. hexagonal close packing (hcp or A3)3. A2 (almost universally referred to by

the confusing notation 'bcc')

Page 13: Hardness testing - localized deformation Brinell Vickers Knoop Rockwell Hardness/tensile strength correlation Impact testing - energy absorbed upon fracture

Crystal structures of pure metals

cubic close-packed (ccp)

close-packed plane of atoms

Crystal structures of pure metals

cubic close-packed (ccp)

close-packed plane of atoms

Page 14: Hardness testing - localized deformation Brinell Vickers Knoop Rockwell Hardness/tensile strength correlation Impact testing - energy absorbed upon fracture

Crystal structures of pure metals

cubic close-packed (ccp)

ABCABC layer sequence close-packed plane of atoms

Crystal structures of pure metals

cubic close-packed (ccp)

ABCABC layer sequence close-packed plane of atoms

AB

C

A

AB

C

Page 15: Hardness testing - localized deformation Brinell Vickers Knoop Rockwell Hardness/tensile strength correlation Impact testing - energy absorbed upon fracture

Crystal structures of pure metals

hexagonal close-packed (hcp)

Crystal structures of pure metals

hexagonal close-packed (hcp)

Zn, Cd, Co, Ti, Zr……Zn, Cd, Co, Ti, Zr……

close-packed plane of atoms

hexagonhexagon

Page 16: Hardness testing - localized deformation Brinell Vickers Knoop Rockwell Hardness/tensile strength correlation Impact testing - energy absorbed upon fracture

Crystal structures of pure metals

hexagonal close-packed (hcp)

ABAB layer sequence close-packed plane of atoms

Crystal structures of pure metals

hexagonal close-packed (hcp)

ABAB layer sequence close-packed plane of atoms

AB

AB

AB

Page 17: Hardness testing - localized deformation Brinell Vickers Knoop Rockwell Hardness/tensile strength correlation Impact testing - energy absorbed upon fracture

Fe, V, Cr, Mo, W, Ta……Fe, V, Cr, Mo, W, Ta……

Crystal structures of pure metals

A2 structure - so-called "bcc" metal structure

almost close-packed atom planes

Crystal structures of pure metals

A2 structure - so-called "bcc" metal structure

almost close-packed atom planes

some empty space some empty space