harbour industries aerospace data cable...

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HARBOUR INDUSTRIES

Aerospace Data Cable Catalog

High Speed ... Light Weight ... Easy to Terminate

Explore Harbour’s catalog for just a few of the cables we offer!

Harbour Industries LLC is the preeminent manufacturer of high temperature and high performance cables for the military and commercial aerospace markets. Design and process engineering expertise ensure high quality and uniform products in accordance with customer specifications. Harbour Industries has a wide range of manufacturing processes with large scale production operations and “First-in-Class” customer service.

Harbour’s ability to manufacture Aerospace Data Cables that meet stringent electrical requirements has put us in the forefront of aircraft communications and In Flight Entertainment markets. Through the use of special materials and innovative cable construction techniques, Harbour continually enhances their product offering.

As a premier manufacturer of high performance wire and cable, Harbour has developed a full line of high speed data cables for Aerospace applications such as In Flight Entertainment, Cabin Management Systems, and Satellite Communications to name a few.

Harbour Industries • 4744 Shelburne Road • Shelburne • Vermont • 05482 • USA • 802-985-3311 www.harbourind.com

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AEROSPACE DATA CABLES

The Harbour Data MasterTM Cable Advantage page 4

Quad Designs (100 and 150 Ohm four conductor “quad” designs) page 5 - 6 Twisted Pair Designs ●One and Two Pair page 7 - 8 ●Gigabit Ethernet page 9 - 11

Composite Designs page 12

Avionics databuses intgerconnect various electronic equipment (navigation, controls, displays, sensors, etc.) on an aircraft, much like local are networks interconnect computers in an office. Data from one device is passed over the avionics databus to other devices that need the information. there are a number of military and commercial avionics databus standards. the most common are MIL-STD-1553 for the military aircraft and ARINC 429, and ARINC 664 / AFDX, and ARINC 708, and ARINC 717 for commercial aircraft. These and other standards are not limited to use in aircraft. They’ve also been used in many industrial and military applications such as process control, nuclear research, oil exploration, as well as surface, air and space vehicles.

As a premier manufacturer of high performance wire and cable, Harbour has developed a full line of high speed data cables for Aerospace applications. These constructions utilize first in class design engineering along wih cutting edge manufacturing techniquest that provide advanages in weight, diameter and ease of termination to name a few. Harbour’s High Speed Data Cables are used for many demanding aerospace applications such as In Flight Entertainment, Cabin Management Systems, and Satellite Communications.


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The Harbour Data MasterTM Cable Advantage

● Proprietary Foamed and Solid Fluropolymer Insulation Harbour pioneered the process to manufacture closed cell Fluropolymer insulation. Our composite primaries have enhanced characteristics when compared to other types of insulating materials.

● Overall Weight Savings Up to 10% reduction in cable weight

● Toughness A closed cell insulation provides enhanced crush resistance when compared to other types of insulations such as expanded PTFE.

● Ease of Termination Harbour’s foamed insulation provides swift, clean-cut processing.

● Longer Lengths Harbour’s proprietary process yields long average lengths.

● Flame, Smoke, and Toxicity Standards Harbour’s Data Master cables meet the most demanding standards including Boeing, Airbus, and FAR 25.0 Appendix F.


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Part Number *ConductorDiameter

Dielectric Diameter

Diameter over foil

Diameter over 1st braid

Diameter over 2nd braid

Cable Diameter

Temp. Rating

Weight(lbs/mft)

Q100-22(19)TT/F .0295” .053” - .153” TPC .169” TPC .189” 150°C 29Q100-24(19)TT/F .0234” .045” .125” .140” TPC .161” 150°C 22Q100-26(19)TT/F .0187” .038” .105” .120” TPC .137” 150°C 18Q100-22(19)SS/F .0295" .053" - .153" SPC .169" SPC .189" 200°C 29Q100-24(19)SS/F .0234" .045" .125" .140" SPC .161" 200°C 22Q100-26(19)SS/F .0187" .038" .105" .120" SPC .137" 200°C 18

Physical Characteristics

Data Master™ Aerospace Cable Quad Designs

* Example: Q100 - 24(19) - TT / F

Impedance awg/stranding 1st braid2nd braid

ConstructionAWG Size: 22, 24, 26Conductor material: Silver plated or silver plated alloyDielectric material: Foam FEP, solid FEP, solid/foam composite or low density PTFE tapeBraid material: Silver plated copper (S) or Tin plated copper (T) (Available with single or double braids)Shield material: Aluminum mylar (F) or Polyimide (K) Jacket: FEP (F) or laser markable ETFE (T)

jacket


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Part Number *Impedance

(Ohms)Cap.

(pF/ft)

Attenuation (dB/100 ft) @10 MHzTyp/Max

100 MHzTyp/Max

250 MHzTyp/Max

531 MHzTyp/Max

750 MHzTyp/Max

1062 MHzTyp/Max

Q100-22(19)TT/F 100 12.7 1.7/2.0 4.9/5.3 7.5/8.3 12.2/12.8 15.5/16.5 19.0/20.4Q100-24(19)TT/F 100 12.7 2.3/2.7 8.0/9.2 11.4/13.1 20.5/23.6 27.7/31.9 36.5/42.0Q100-26(19)TT/F 100 12.7 2.8/3.2 9.6/11.0 13.7/15.8 24.6/28.3 33.3/38.3 43.8/50.3Q100-22(19)SS/F 100 12.7 1.7/2.0 4.9/5.3 7.5/8.3 12.2/12.8 15.5/16.5 19.0/20.4Q100-24(19)SS/F 100 12.7 2.3/2.7 8.0/9.2 11.4/13.1 20.5/23.6 27.7/31.9 36.5/42.0Q100-26(19)SS/F 100 12.7 2.8/3.2 9.6/11.0 13.7/15.5 24.6/28.3 33.3/38.3 43.8/50.3

Electrical Characteristics

Electrical Characteristics100 and 150 Ohm designsFrequencies typically range from 10 MHz to 1000 MHzCables are also designed for operation up to 2 GHz

ApplicationsLightweight for high speed airborne data applicationsSupports Gigabit Ethernet, FDDI, USB, and 1394 standardsEasy termination, non-shrinkback insulation, fits standard connectors

Data Master™ Aerospace Cable Quad Designs


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Part Number *ConductorDiameter

Dielectric Diameter

Diameter over 1st braid

Diameterover 2nd braid

CableDiameter

Temp. Rating

Weight(lbs/mft)

1E100-24(19)T/F .0234" .047" .121" TPC .141" 150°C 172E100-24(19)TT/F .0234" .061" .128" TPC .256" TPC .276" 150°C 35M17/176-00002 .0235" .042" .100" SPC - .129" 230°C 18


Data MasterTM Aerospace Cable Twisted Pair Designs

ConstructionConductor material: Silver plated or silver plated alloyDielectric material: Foam FEP, solid FEP, solid/foam composite or low density PTFE tapeBraid material: Silver plated copper (S) or Tin plated copper (T) (Available with single or double braids)Shield material: Aluminum mylar (F) or Polyimide (K) Jacket: FEP (F) or laser markable ETFE (T)

Impedance awg/stranding # ofdata pairs

jacket

* Example: 1E 100 - 24(19) - TT / F

1st braid2nd braid


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Electrical Characteristics77, 100 and 150 Ohm designsFrequencies typically range from 10 MHz to 1000 MHzCables are also designed for operation up to 2 GHz

ApplicationsSome constructions have been designed for the commercial aviation market with applications such as intra-plane communications and Internet access. Other constructions have been designed for high reliability commercial and military applications such as on-board instrumentation and sensing.

Part Number *Impedance

(Ohms)Cap.

(pF/ft)

Attenuation (dB/100 ft) @

10 MHzTyp/Max

100 MHzTyp/Max

250 MHzTyp/Max

531 MHzTyp/Max

750 MHzTyp/Max

1062 MHzTyp/Max

1E100-24(19)T 100 12.7 2.0/2.3 6.8/7.5 10.9/12.0 17.3/19.1 21.3/23.5 26.5/29.22E100-24(19)TT 100 12.7 2.0/2.3 6.8/7.5 10.9/12.0 17.3/19.1 21.3/23.5 26.5/29.2M17/176-00002 77 18.8 4.1/4.5 15.4/17.0 18.0/19.8 24.4/26.9 28.9/31.8 39.7/43.7


Data MasterTM Aerospace Cable Twisted Pair Designs


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Data Master AERO™

Physical Characteristics: -55ºC +200ºCElectrical Performance: Impedance 100.0 +/- 15 Ohms

Complies with RoHS and REACH directives FAR 25.853, Airbus ABD0031, Boeing Smoke & Toxicity

1000 Base T: Provides a lightweight; easily terminated with 1000-Base-T, Cat 5e performance.

24AWG 26AWG Design OptionsConductor: 24(7) Silver Plated Copper 26(7) Silver Plated Copper Tin Plated Copper

Silver Plated Copper AlloyInsulation: Proprietary Fluropolymer Proprietary FluropolymerBinder: PTFE Tape PTFE TapeShield: Aluminum Polyimide Aluminum PolyimideOuter Braid: Round Silver Plated Copper Round Silver Plated Copper Tin Plated Copper

Silver Plated Copper AlloyJacket: Extruded Fluropolymer Extruded Fluropolymer ETFE, PFAOverall Diameter: 0.275" nom. 0.236" nom.

Construction


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Data Master AEROFit™



Proprietary construction provides Cat 5e performance with second-to-none bend radius, extremely low weight and small overall diameter.


Silver Plated Copper AlloyInsulation: Proprietary Fluropolymer Proprietary FluropolymerBinder: PTFE Tape PTFE TapeShield: Aluminum Polyimide Aluminum PolyimideOuter Braid: Round Silver Plated Copper Round Silver Plated Copper Tin Plated Copper


26AWG Design OptionsConductor: 26(19) Silver Plated Copper Tin Plated Copper

Silver Plated Copper AlloyInsulation: Proprietary FluropolymerBinder: PTFE TapeOuter Braid: Round Tin Plated Copper Silver Plated Copper

Silver Plated Copper AlloyJacket: Extruded Fluropolymer ETFE, PFAOverall Diameter: 0.200" nom.

Construction


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Data Master AEROBit™



10 Gigabit: A 10 Gigabit solution providing future proof head-room for demanding aerospace applications.


Silver Plated Copper AlloyInsulation: Extruded Fluropolymer Extruded FluropolymerBinder: PTFE Tape PTFE TapeShield: Aluminum Polyimide Aluminum PolyimideOuter Braid: Round Silver Plated Copper Round Silver Plated Copper Tin Plated Copper


Construction


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DescriptionConductor Diameter

Dielectric Diameter

Diameterover foil

Diameterover 1st braid

Diameter over 2nd braid

Cable Diameter

Temp. Rating

Weight(lbs/mft)

USB 90-26/22S .0187" SPCA .047" - .176" SPC - .200" 150°C 291394-110-24/SS .0150" SPCA .050" .106” - .122" SPC .250" 150°C 40

DescriptionImpedance

(Ohms)Cap.

(pF/ft)

Attenuation (dB/100 ft) @

10 MHzTyp/Max

100 MHzTyp/Max

250 MHzTyp/Max

531 MHzTyp/Max

750 MHzTyp/Max

1062 MHzTyp/Max

USB 90-26/22S 90 13.0 3.5/4.0 12.2/14.6 23.2/26.6 37.0/42.5 46.6/53.6 59.7/68.61394-110-24/SS 110 11.5 1.9/3.2 6.5/7.2 10.4/11.5 16.7/18.4 20.3/22.5 25.3/28.0



Harbour’s composite aerospace cables consist of conductors for both signaling and for power. Because only a single cable needs to be installed, the composite cable design contributes to reduced cost, downsizing, high reliability and higher safety. Various shielding configurations are available depending on the application.

Data Master Aerospace Cable Composite Designs


Silver Plated Copper AlloyInsulation: Extruded Fluropolymer Extruded FluropolymerBinder: PTFE Tape PTFE TapeShield: Aluminum Polyimide Aluminum PolyimideOuter Braid: Round Silver Plated Copper Round Silver Plated Copper Tin Plated Copper


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