handytube corporation's seamless tubing specification has been

5
 Page | 1  General Specification 01HTCHHCNG750 Rev. 5 Issue Date:  7 November 2013 HandyTube Corporation’s seamless tubing specification has been used as the basis of developing the technical requirements for this product. The products of other manufacturers shall be acceptable if the products comply with the requirements outlined herein.  I. Scope: Tubing shall be high‐integrity seamless tubing with no longitudinal or orbital welds. No welded‐and‐drawn “seam‐free” tubing shall be permitted. All tubing shall be of the highest quality, MADE IN USA, under stringent industry standards, including, but not limited to PED 97/23/EC, ISO 9001 and NACE MR0175. II. Manufacturer: Tubing manufacturer shall be ISO 9001‐certified and have over 30 years of experience manufacturing tubing. Supplier shall also be compliant with other industry standards, including, but not limited to, Pressure Equipment Directive (PED). Tubing manufacturer shall be PED‐certified in accordance with the requirements outlined in the Pressure Equipment Directive 97/23/EC and the Pressure Equipment Regulations 1999, UK Statutory Instrument 1999 No. 2001 and 2002 No. 1267. III. Material: Material shall be dual‐certified UNS S31600 and UNS S31603 (TP 316/316L) per ASTM A213 (Standard Specification for Seamless Ferritic and Austenitic Alloy‐Steel Boiler, Superheater, and Heat‐Exchanger Tubes) and ASTM A269 (Standard Specification for Seamless and Welded Austenitic Stainless Steel Tubing for General Service). a. Mother Tubes: Vendors shall be RoHS and REACH compliant. All mother tubes shall be high‐quality cold‐finished or hot‐extruded. Hot‐pierced mother tubes shall not be permitted. b. Chemical Composition: Per table below. All composition limits [%s] are maximum unless otherwise specified. Product analysis shall be reported in the mill test certificate. IV. Heat Treatment: All tubing shall be delivered in the solution‐annealed condition per ASTM A269. Material shall be heat treated in a vacuum furnace and rapidly cooled by Nitrogen or Argon quench to avoid sensitization. Strand heat treatment shall not be permitted. a. System Accuracy Tests per AMS 2750 of the furnace temperature control system shall be performed weekly. The temperature control system must be capable of sustaining test temperature within a tolerance of ± 5ᵒF. Composition Limits, % C Mn P S Si Cr Ni Mo Cu N .035 2.00 .045 .030 1.00 16.0‐18.0 10.0‐14.0 2.5‐3.0 0.50 0.04

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Page 1: HandyTube Corporation's seamless tubing specification has been

 

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GeneralSpecification 01‐HTCHH‐CNG‐750Rev.5Issue Date:  7 November 2013 

HandyTubeCorporation’sseamlesstubingspecificationhasbeenusedasthebasisof

developingthetechnicalrequirementsforthisproduct.Theproductsofothermanufacturersshallbeacceptableiftheproductscomplywiththerequirementsoutlinedherein.  

I. Scope:Tubingshallbehigh‐integrityseamlesstubingwithnolongitudinalororbitalwelds.Nowelded‐and‐drawn“seam‐free”tubingshallbepermitted.Alltubingshallbeofthehighestquality,MADEINUSA,understringentindustrystandards,including,butnotlimitedtoPED97/23/EC,ISO9001andNACEMR0175.

II. Manufacturer:TubingmanufacturershallbeISO9001‐certifiedandhaveover30yearsofexperiencemanufacturingtubing.Suppliershallalsobecompliantwithotherindustrystandards,including,butnotlimitedto,PressureEquipmentDirective(PED).TubingmanufacturershallbePED‐certifiedinaccordancewiththerequirementsoutlinedinthePressureEquipmentDirective97/23/ECandthePressureEquipmentRegulations1999,UKStatutoryInstrument1999No.2001and2002No.1267.

III. Material:Materialshallbedual‐certifiedUNSS31600andUNSS31603(TP

316/316L)perASTMA213(StandardSpecificationforSeamlessFerriticandAusteniticAlloy‐SteelBoiler,Superheater,andHeat‐ExchangerTubes)andASTMA269(StandardSpecificationforSeamlessandWeldedAusteniticStainlessSteelTubingforGeneralService).a. MotherTubes:VendorsshallbeRoHSandREACHcompliant.Allmother

tubesshallbehigh‐qualitycold‐finishedorhot‐extruded.Hot‐piercedmothertubesshallnotbepermitted.

b. ChemicalComposition:Pertablebelow.Allcompositionlimits[%s]are

maximumunlessotherwisespecified.Productanalysisshallbereportedinthemilltestcertificate.

IV. HeatTreatment:Alltubingshallbedeliveredinthesolution‐annealedconditionperASTMA269.MaterialshallbeheattreatedinavacuumfurnaceandrapidlycooledbyNitrogenorArgonquenchtoavoidsensitization.Strandheattreatmentshallnotbepermitted.

a. SystemAccuracyTestsperAMS2750ofthefurnacetemperaturecontrol

systemshallbeperformedweekly.Thetemperaturecontrolsystemmustbecapableofsustainingtesttemperaturewithinatoleranceof±5ᵒF.

CompositionLimits,%C Mn P S Si Cr Ni Mo Cu N.035 2.00 .045 .030 1.00 16.0‐18.0 10.0‐14.0 2.5‐3.0 0.50 0.04

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GeneralSpecification 01‐HTCHH‐CNG‐750Rev.5Issue Date:  7 November 2013 

b. TemperatureUniformitySurveysperAMS2750ofthefurnaceworkzone

shallbeperformedmonthly.TemperatureUniformityresultsshallbewithin±25ᵒFofpre‐determinedtestingtemperatures.

V. Definition:Theterm“lot”appliestoalltubesofthesamenominaldiameterandwallthickness,producedfromthesameheatofmaterialandannealedinthesamevacuumfurnaceloadatthesametemperatureforthesameamountoftime.a. Allmaterialshallbeprocessedtomaintainlottraceability.Mixingoflots

shallnotbepermitted.

VI. DimensionandTolerances:Tubingshallbemanufacturedto0.750"ODx0.104"W[19.05x2.64mmW]withthetolerancesbelow.Alldimensionsshownbelowareininches.Dimensionsinmillimetersaredisplayedinparentheses.

ODTolerance WTolerance+.005"/‐0 (+0.13/‐0) ±10%

VII. TestingRequirementsandProcedures

a. PositiveMaterialIdentification(PMI)UsingNitonXLAnalyzer:100%

PMIshallbeperformedonallmaterialatitsfinishedsizewhileincoilform.Internaldocumentedcompanyproceduresshallbeinplacetoensure100%PMI.ManufacturershallhaveclearlydefinedequipmentproceduresforalloyidentificationusingNitonXLAnalyzer.Thisanalyzershallemploytheprinciplesofx‐rayfluorescencetoanalyzemetalsamples,whichisnon‐destructiveinnature.OperatorsoftheNitonXLAnalyzershallbewell‐trainedandcertifiedinpropersafetyandmeasuringtechniques.

b. Non‐DestructiveTesting:Manufacturershallperform100%hydrostatictestingofallfinishedmaterialat7,500psi[52MPa]perprocedureoutlinedbelow.

i. Fillcoilswithdeionizedwater.ii. Pressurizetubingandholdforoneminute.iii. Afteroneminute,venttubingandre‐pressurize.iv. Vent,pressurizeagainholdpressureforfiveminutes.

ODW

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GeneralSpecification 01‐HTCHH‐CNG‐750Rev.5Issue Date:  7 November 2013 

v. Tubingshallshownobulges,leaks,pinholes,cracksorotherdefectswhensubjectedtothecalculatedhydrostatictestpressure.

c. HardnessTesting:Tubingshallbehardnesstested.Allrequirementsof

ASTMSpecificationE‐18(StandardTestMethodforRockwellHardnessandWilsonSuperficialHardnessofMetallicMaterial)arebinding.Thisspecificationservestogather,forconvenience,detailsfromtheASTMSpecificationandsomespecificrequirements.

d. TensileTesting:TensiletestingshallbecarriedoutperASTME8(Standard

TestMethodsforTensionTestingofMetallicMaterials).Specimenpreparation,equipmentoperationanddatapresentationaredescribedtherein.

e. MicrographicExamination:Themicrostructureshallbeexaminedataminimummagnificationof100Xonasuitablyetchedspecimenpriortoshipment.Specimensshallnotshowanyabnormalitiesoranysignsofsensitization.

VIII. SampleRetention:Suppliershallretainrandomsamplesfromeachlotofmaterial.Samplesshallberetainedasastandardpracticeforaperiodofnolessthanfiveyearsandmadeavailableforfuturetestingifrequestedbythebuyer.

IX. Marking:Marking:Themarkingshallbeasfollowstoensurefulltraceabilityto

meltandheattreatmentlot.

a. SSPCNGPLUSTUBING0.750”ODX0.104”AWTP316/TP316L(2.5%MIN.MOLY)BRIGHTANNEALEDSMLSCOLDDRAWNMADEINUSAASMESA213ASTMA213/A269HANDYTUBEHEAT#LOT#WOID#CRTT3160500X070‐CNGMAWP5500PSI/379BARAT‐425TO300DEGF.

X. MaterialTestReports:TubingmanufacturershallfurnishthematerialtestcertificateoutliningthetestingandresultsmentionedinSectionVIIaboveinaccordancewithASTMA1016(StandardSpecificationforGeneralRequirementsforFerriticAlloySteel,AusteniticAlloySteel,andStainlessSteelTubes).Resultsofmechanicaltestingshallfallwithintherangessetforthinthetableonthefollowingpage.

Min. Tensile Strength, ksi [MPa] 

Min. Yield Strength (0.2% offset),  ksi [MPa] 

Min. Elongation in 2 in. (50 mm) 

[%] 

Hardness, max. [HRB] 

75 [515]  30 [205]  35  80 

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GeneralSpecification 01‐HTCHH‐CNG‐750Rev.5Issue Date:  7 November 2013 

XI. Lengths:Allmaterialshallbehigh‐integrityseamlesstubingwithnolongitudinalororbitalwelds.Noweldedorwelded‐and‐drawn“seam‐free”tubingshallbepermitted.Coilsshallbe200feetorlonger.

XII. Packaging:Allmaterialshallbehigh‐integrityseamlesstubingwithno

longitudinalororbitalwelds.Noweldedorwelded‐and‐drawn“seam‐free”tubingshallbepermitted.Allwoodenpackagingmaterials,suchasreelsandpallets,whenrequired,shallbeheat‐treatedandstampedwiththeIPPCmarkperISPMNo.15,“GuidelinesforRegulatingWoodPackagingMaterialinInternationalTrade.”Materialshallbepackagedtomaintaintraceability.Mixingoflotsshallnotbepermitted.

Toeliminatewastecausedbyshorterlengths,onlyonecontinuouscoilshallbewoundperreel.Tubeendsshallbeprotectedbycapstoensurenointernalcontaminationisintroducedduringtransitandstorage.Theoutsidesofthereelsshallbeprotectedwithstretchwrap.

XIII. Note:

a. Allspecificationsmentionedaboveshallbethecurrentrevision.b. Exceptionsanddeviationstothisdocumentaresubjecttoapprovalby

manufacturer.Formalrequestsforexceptionordeviationshallbemadeinwriting.

c. Thisdocumentissubjecttorevisionwithoutnotice.

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GeneralSpecification 01‐HTCHH‐CNG‐750Rev.5Issue Date:  7 November 2013 

RevisionHistory 

Revision  Date Description 0  6/18/2013  Created 

1  7/7/2013  Wall thickness updated to 0.103" average wall 

2  9/24/2013  Wall thickness updated to 0.104" 

3  10/4/2013  Marking section updated 

4  10/7/2013  Marking section updated with new SSP part number 

5  11/7/2013  Marking section updated with wider temperature range