handytube corporation's seamless tubing specification has been
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GeneralSpecification 01‐HTCHH‐CNG‐750Rev.5Issue Date: 7 November 2013
HandyTubeCorporation’sseamlesstubingspecificationhasbeenusedasthebasisof
developingthetechnicalrequirementsforthisproduct.Theproductsofothermanufacturersshallbeacceptableiftheproductscomplywiththerequirementsoutlinedherein.
I. Scope:Tubingshallbehigh‐integrityseamlesstubingwithnolongitudinalororbitalwelds.Nowelded‐and‐drawn“seam‐free”tubingshallbepermitted.Alltubingshallbeofthehighestquality,MADEINUSA,understringentindustrystandards,including,butnotlimitedtoPED97/23/EC,ISO9001andNACEMR0175.
II. Manufacturer:TubingmanufacturershallbeISO9001‐certifiedandhaveover30yearsofexperiencemanufacturingtubing.Suppliershallalsobecompliantwithotherindustrystandards,including,butnotlimitedto,PressureEquipmentDirective(PED).TubingmanufacturershallbePED‐certifiedinaccordancewiththerequirementsoutlinedinthePressureEquipmentDirective97/23/ECandthePressureEquipmentRegulations1999,UKStatutoryInstrument1999No.2001and2002No.1267.
III. Material:Materialshallbedual‐certifiedUNSS31600andUNSS31603(TP
316/316L)perASTMA213(StandardSpecificationforSeamlessFerriticandAusteniticAlloy‐SteelBoiler,Superheater,andHeat‐ExchangerTubes)andASTMA269(StandardSpecificationforSeamlessandWeldedAusteniticStainlessSteelTubingforGeneralService).a. MotherTubes:VendorsshallbeRoHSandREACHcompliant.Allmother
tubesshallbehigh‐qualitycold‐finishedorhot‐extruded.Hot‐piercedmothertubesshallnotbepermitted.
b. ChemicalComposition:Pertablebelow.Allcompositionlimits[%s]are
maximumunlessotherwisespecified.Productanalysisshallbereportedinthemilltestcertificate.
IV. HeatTreatment:Alltubingshallbedeliveredinthesolution‐annealedconditionperASTMA269.MaterialshallbeheattreatedinavacuumfurnaceandrapidlycooledbyNitrogenorArgonquenchtoavoidsensitization.Strandheattreatmentshallnotbepermitted.
a. SystemAccuracyTestsperAMS2750ofthefurnacetemperaturecontrol
systemshallbeperformedweekly.Thetemperaturecontrolsystemmustbecapableofsustainingtesttemperaturewithinatoleranceof±5ᵒF.
CompositionLimits,%C Mn P S Si Cr Ni Mo Cu N.035 2.00 .045 .030 1.00 16.0‐18.0 10.0‐14.0 2.5‐3.0 0.50 0.04
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GeneralSpecification 01‐HTCHH‐CNG‐750Rev.5Issue Date: 7 November 2013
b. TemperatureUniformitySurveysperAMS2750ofthefurnaceworkzone
shallbeperformedmonthly.TemperatureUniformityresultsshallbewithin±25ᵒFofpre‐determinedtestingtemperatures.
V. Definition:Theterm“lot”appliestoalltubesofthesamenominaldiameterandwallthickness,producedfromthesameheatofmaterialandannealedinthesamevacuumfurnaceloadatthesametemperatureforthesameamountoftime.a. Allmaterialshallbeprocessedtomaintainlottraceability.Mixingoflots
shallnotbepermitted.
VI. DimensionandTolerances:Tubingshallbemanufacturedto0.750"ODx0.104"W[19.05x2.64mmW]withthetolerancesbelow.Alldimensionsshownbelowareininches.Dimensionsinmillimetersaredisplayedinparentheses.
ODTolerance WTolerance+.005"/‐0 (+0.13/‐0) ±10%
VII. TestingRequirementsandProcedures
a. PositiveMaterialIdentification(PMI)UsingNitonXLAnalyzer:100%
PMIshallbeperformedonallmaterialatitsfinishedsizewhileincoilform.Internaldocumentedcompanyproceduresshallbeinplacetoensure100%PMI.ManufacturershallhaveclearlydefinedequipmentproceduresforalloyidentificationusingNitonXLAnalyzer.Thisanalyzershallemploytheprinciplesofx‐rayfluorescencetoanalyzemetalsamples,whichisnon‐destructiveinnature.OperatorsoftheNitonXLAnalyzershallbewell‐trainedandcertifiedinpropersafetyandmeasuringtechniques.
b. Non‐DestructiveTesting:Manufacturershallperform100%hydrostatictestingofallfinishedmaterialat7,500psi[52MPa]perprocedureoutlinedbelow.
i. Fillcoilswithdeionizedwater.ii. Pressurizetubingandholdforoneminute.iii. Afteroneminute,venttubingandre‐pressurize.iv. Vent,pressurizeagainholdpressureforfiveminutes.
ODW
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GeneralSpecification 01‐HTCHH‐CNG‐750Rev.5Issue Date: 7 November 2013
v. Tubingshallshownobulges,leaks,pinholes,cracksorotherdefectswhensubjectedtothecalculatedhydrostatictestpressure.
c. HardnessTesting:Tubingshallbehardnesstested.Allrequirementsof
ASTMSpecificationE‐18(StandardTestMethodforRockwellHardnessandWilsonSuperficialHardnessofMetallicMaterial)arebinding.Thisspecificationservestogather,forconvenience,detailsfromtheASTMSpecificationandsomespecificrequirements.
d. TensileTesting:TensiletestingshallbecarriedoutperASTME8(Standard
TestMethodsforTensionTestingofMetallicMaterials).Specimenpreparation,equipmentoperationanddatapresentationaredescribedtherein.
e. MicrographicExamination:Themicrostructureshallbeexaminedataminimummagnificationof100Xonasuitablyetchedspecimenpriortoshipment.Specimensshallnotshowanyabnormalitiesoranysignsofsensitization.
VIII. SampleRetention:Suppliershallretainrandomsamplesfromeachlotofmaterial.Samplesshallberetainedasastandardpracticeforaperiodofnolessthanfiveyearsandmadeavailableforfuturetestingifrequestedbythebuyer.
IX. Marking:Marking:Themarkingshallbeasfollowstoensurefulltraceabilityto
meltandheattreatmentlot.
a. SSPCNGPLUSTUBING0.750”ODX0.104”AWTP316/TP316L(2.5%MIN.MOLY)BRIGHTANNEALEDSMLSCOLDDRAWNMADEINUSAASMESA213ASTMA213/A269HANDYTUBEHEAT#LOT#WOID#CRTT3160500X070‐CNGMAWP5500PSI/379BARAT‐425TO300DEGF.
X. MaterialTestReports:TubingmanufacturershallfurnishthematerialtestcertificateoutliningthetestingandresultsmentionedinSectionVIIaboveinaccordancewithASTMA1016(StandardSpecificationforGeneralRequirementsforFerriticAlloySteel,AusteniticAlloySteel,andStainlessSteelTubes).Resultsofmechanicaltestingshallfallwithintherangessetforthinthetableonthefollowingpage.
Min. Tensile Strength, ksi [MPa]
Min. Yield Strength (0.2% offset), ksi [MPa]
Min. Elongation in 2 in. (50 mm)
[%]
Hardness, max. [HRB]
75 [515] 30 [205] 35 80
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GeneralSpecification 01‐HTCHH‐CNG‐750Rev.5Issue Date: 7 November 2013
XI. Lengths:Allmaterialshallbehigh‐integrityseamlesstubingwithnolongitudinalororbitalwelds.Noweldedorwelded‐and‐drawn“seam‐free”tubingshallbepermitted.Coilsshallbe200feetorlonger.
XII. Packaging:Allmaterialshallbehigh‐integrityseamlesstubingwithno
longitudinalororbitalwelds.Noweldedorwelded‐and‐drawn“seam‐free”tubingshallbepermitted.Allwoodenpackagingmaterials,suchasreelsandpallets,whenrequired,shallbeheat‐treatedandstampedwiththeIPPCmarkperISPMNo.15,“GuidelinesforRegulatingWoodPackagingMaterialinInternationalTrade.”Materialshallbepackagedtomaintaintraceability.Mixingoflotsshallnotbepermitted.
Toeliminatewastecausedbyshorterlengths,onlyonecontinuouscoilshallbewoundperreel.Tubeendsshallbeprotectedbycapstoensurenointernalcontaminationisintroducedduringtransitandstorage.Theoutsidesofthereelsshallbeprotectedwithstretchwrap.
XIII. Note:
a. Allspecificationsmentionedaboveshallbethecurrentrevision.b. Exceptionsanddeviationstothisdocumentaresubjecttoapprovalby
manufacturer.Formalrequestsforexceptionordeviationshallbemadeinwriting.
c. Thisdocumentissubjecttorevisionwithoutnotice.
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GeneralSpecification 01‐HTCHH‐CNG‐750Rev.5Issue Date: 7 November 2013
RevisionHistory
Revision Date Description 0 6/18/2013 Created
1 7/7/2013 Wall thickness updated to 0.103" average wall
2 9/24/2013 Wall thickness updated to 0.104"
3 10/4/2013 Marking section updated
4 10/7/2013 Marking section updated with new SSP part number
5 11/7/2013 Marking section updated with wider temperature range