HandrailHandrail

HandrailMaterials • Mild Steel –Most common, available in 3.2mm (medium duty) or 4.0mm (heavy duty) wall. • Aluminium–for areas were corrosion is a factor, such as water treatment plants and coastal environments

Finishes • Mill finish/Black–no coating. • Galvanised–Hot dipped galvanised to Australian Standard AS/NZS 4680 • Painted–Wet or Dry (powder) coated to your specification and colour

Benefits • Sold in components for installation on site • Suppliedfabricatedintopanels• Economical• Quicktoinstall• Lightweight

Styles • Standard –Two rail (handrailandknee rail) • Multi-Rail –Three to six rails. Manufactured to order. • Balustrade –Top and bottom rail complete with 12mm diameter rod at 100mm centres. Made to order. (refer page 5)

PanelisationLockerGrouphandrailcanbesuppliedinpanels,manufactured to suit your exact requirements.

Benefits • Fastandefficientonsiteinstallation• Reducedsitelabourcosts• Professionalfinish

Weld Options • Fullyweldedandgalvanisedafterfabrication• Tackweldedandgalvanisedafterfabrication• Galvanisedcomponents,tackweldedandcold galved after fabrication Finish options• Galvanised• Galvanisedandpainted**(wetordry)• Untreated(black)• Untreatedandpainted**(wetordry) **Paintedtoyourspecification

1 2

Tubular Ball Handrail System

LockerGroup’stubularballhandrailsystemisasafe,strongsimple barrier solution. The complete system lends itself to be quicklyandeconomicallyerectedineitheraworkshoporonsite.

Manufactured in accordance with AS1657 and used extensively throughout the mining, petro-chemical, mineral processing and heavy industries, the system is equally suited in commercial, local government and general applications.

LockerGrouphandrailisavailableincomponentform.eg.stanchions,bends,pipeandkickplateorcanbesuppliedinfullyfabricatedpanelsforevenquickersiteinstallation.

Installation tips

Stanchion Centres • Steel-2000mmrecommendmaximumcentresforstandard 32 mm medium duty stanchions • Aluminium-1800mmrecommendmaximumcentres

Welding • Steel–one20mmtackweldtoeachsideoftheunderside of ball • Aluminium–fullcircumferentialweldtoeachsideofball Slip Joints • Steel–suppliedgalvanisedcompletewithtaperedpins, (hole size for taper pins should be 5mm) • Aluminium–suppliedstainlesssteellockingscrewor pop rivets

General Tips • Joinrailswheneverpossibleinsideballstohidejoints• Boltthefirststanchionrigidlyinplacefirst• Do not bolt the other stanchions rigidly in position and attempt to feed pipe through stanchions. • Startstairandslopingrunsatthebottomandworkup.• Closurebendsaredesignedsothatthetoprailistojoin inside the top ball and the lower leg of the bend stops on theoutsideofthekneerailballwiththekneerailsliding inside the bend.

Handrail

1 2

754

7101

484

065

7101

55

484 149

251

065

7101

006

7101

871

452 452

SSide

PAPlatformAngled

065

*

One Rail Stanchions

Standard Stanchions

DOSO - Drilled One Side Only

ORWOne Rail Welded

754

AMAngleMounted

SOSide Offset

3901

754

SOAR/SOALSide Offset Angle Right Left

PCPlatformCorner

SCSide Conveyor

605 754

065 754

67

636

AMWAngleMountedWelded

S90Side 90

CCored

7101

76

PPlatform

754

SAR/SALSide AngledRight/Left

WAWelded Angle

IGIn Ground

ORWA DOSOOne Rail WeldedAngle Doso

Chain Hook

50

53

R5

ORWAOne Rail WeldedAngle

ORHOne Rail Handrail

001

100

45°

ORPOne Rail Platform

ORSOne Rail Side

ORS DOSOOne Rail Side DOSO

WWelded

CACored Angle

One Rail Stanchions

Specifications Stanchions

Medium Duty(Standard)• 48.3OD–40mmNB• 3.2mmGauge• 76mmODBallHeavy Duty • 48.3OD–40mmNB• 4.0mmGauge• 76mmODBallAluminium• 50mmOD• 38mmID• 76mmODBall Stanchions are drilled to suit rail (below). Customdrillingavailableonrequest.

Rails

Standard Handrail • 32mmNB• 42.4mmOD• 3.2mmGaugeStandard Kneerail • 25mmNB• 33.7mmOD• 3.2mmGaugeHeavy Duty Handrail• 32mmNB• 42.4mmOD• 4.0mmGaugeHeavy Duty Kneerail • 25mmNB• 33.7mmOD• 4.0mmGaugeAluminium Handrail • 46mmOD• 39mmIDAluminium Kneerail • 46.0mmOD• 39.0mmID Kick Plate Mounting Brackets: 40 mm x 85 mm x 5 mm Base Plates:Standard: 75 mm x 146mm x 10mm AngleMounted:65mm x 172mm x 10mm Corner:150mm x 150mm x 10mm (88mm hole centres)

754

7101

484

065

7101

55

484 149

251

065

7101

006

7101

871

452 452

SSide

PAPlatformAngled

065

*

One Rail Stanchions

Standard Stanchions

DOSO - Drilled One Side Only

ORWOne Rail Welded

754

AMAngleMounted

SOSide Offset

3901

754

SOAR/SOALSide Offset Angle Right Left

PCPlatformCorner

SCSide Conveyor

605 754

065 754

67

636

AMWAngleMountedWelded

S90Side 90

CCored

7101

76

PPlatform

754

SAR/SALSide AngledRight/Left

WAWelded Angle

IGIn Ground

ORWA DOSOOne Rail WeldedAngle Doso

Chain Hook

50

53

R5

ORWAOne Rail WeldedAngle

ORHOne Rail Handrail

001

100

45°

ORPOne Rail Platform

ORSOne Rail Side

ORS DOSOOne Rail Side DOSO

WWelded

CACored Angle

Type Product Description MedDuty HeavyDuty Alum UOM Code MSGalv MSGalv

Stanchions P StanchionTypeP 4.8kg 5.25kg 2.05kg ea

PA StanchionTypePA 4.8kg 5.25kg 2.05kg ea

C StanchionTypeC 4.9kg 5.35kg 2.08kg ea

CA StanchionTypeCA 4.9kg 5.35kg 2.08kg ea

W StanchionTypeW 3.9kg 4.45kg 1.67kg ea

WA StanchionTypeWA 3.9kg 4.45kg 1.67kg ea

AMW StanchionTypeAMW 3.9kg 4.45kg 1.68kg ea

S StanchionTypeS 5.05kg 5.65kg 2.2kg ea

SC StanchionTypeSC 4.9kg 5.45kg 2.1kg ea

SO StanchionTypeSO 5.4kg 5.9kg 2.5kg ea

SAL StanchionTypeSAL 4.9kg 5.45kg 2.1kg ea

SAR StanchionTypeSAR 4.9kg 5.45kg 2.1kg ea

SOAL StanchionTypeSOAL 5.35kg 5.65kg 2.3kg ea

SOAR StanchionTypeSOAR 5.35kg 5.65kg 2.3kg ea

AM StanchionTypeAM 4.5kg 5.05kg 1.68kg ea

ORP StanchionTypeORP 1.7kg 1.95kg 0.7kg ea

ORS StanchionTypeORS 2kg 2.35kg 0.88kg ea

ORH StanchionTypeORH 1.5kg 1.65kg 0.59kg ea

Bends RB32 RailBend32NB 1.73kg 2.28kg ea

RB25 RailBend25NB 1.34kg 1.76kg ea

RB46 RailBend46OD 0.8kg ea

RB38 RailBend38OD 0.6kg ea

CBA ClosureBendsAngled 2.79kg 3.42kg 1.2kg ea

CBH ClosureBendsHorizontal 2.82kg 3.76kg 1.2kg ea

Pipe P32 Pipe32NB 3.1kg 3.8kg mt

P25 Pipe25NB 2.41kg 2.94kg mt

P46 Pipe46OD 1.3kg mt

P38 Pipe38OD 0.97kg mt

Kickplate K1006 Kickplate100x6 5.32kg 1.6kg mt

Product Weights

Handrail

3 4

Standard Stanchions

754

7101

484

065

7101

55

484 149

251

065

7101

006

7101

871

452 452

SSide

PAPlatformAngled

065

*

One Rail Stanchions

Standard Stanchions

DOSO - Drilled One Side Only

ORWOne Rail Welded

754

AMAngleMounted

SOSide Offset

3901

754

SOAR/SOALSide Offset Angle Right Left

PCPlatformCorner

SCSide Conveyor

605 754

065 754

67

636

AMWAngleMountedWelded

S90Side 90

CCored

7101

76

PPlatform

754

SAR/SALSide AngledRight/Left

WAWelded Angle

IGIn Ground

ORWA DOSOOne Rail WeldedAngle Doso

Chain Hook

50

53

R5

ORWAOne Rail WeldedAngle

ORHOne Rail Handrail

001

100

45°

ORPOne Rail Platform

ORSOne Rail Side

ORS DOSOOne Rail Side DOSO

WWelded

CACored Angle

754

7101

484

065

7101

55

484 149

251

065

7101

006

7101

871

452 452

SSide

PAPlatformAngled

065

*

One Rail Stanchions

Standard Stanchions

DOSO - Drilled One Side Only

ORWOne Rail Welded

754

AMAngleMounted

SOSide Offset

3901

754

SOAR/SOALSide Offset Angle Right Left

PCPlatformCorner

SCSide Conveyor

605 754

065 754

67

636

AMWAngleMountedWelded

S90Side 90

CCored

7101

76

PPlatform

754

SAR/SALSide AngledRight/Left

WAWelded Angle

IGIn Ground

ORWA DOSOOne Rail WeldedAngle Doso

Chain Hook

50

53

R5

ORWAOne Rail WeldedAngle

ORHOne Rail Handrail

001

100

45°

ORPOne Rail Platform

ORSOne Rail Side

ORS DOSOOne Rail Side DOSO

WWelded

CACored Angle

754

7101

484

065

7101

55

484 149

251

065

7101

006

7101

871

452 452

SSide

PAPlatformAngled

065

*

One Rail Stanchions

Standard Stanchions

DOSO - Drilled One Side Only

ORWOne Rail Welded

754

AMAngleMounted

SOSide Offset

3901

754

SOAR/SOALSide Offset Angle Right Left

PCPlatformCorner

SCSide Conveyor

605 754

065 754

67

636

AMWAngleMountedWelded

S90Side 90

CCored

7101

76

PPlatform

754

SAR/SALSide AngledRight/Left

WAWelded Angle

IGIn Ground

ORWA DOSOOne Rail WeldedAngle Doso

Chain Hook

50

53

R5

ORWAOne Rail WeldedAngle

ORHOne Rail Handrail

001

100

45°

ORPOne Rail Platform

ORSOne Rail Side

ORS DOSOOne Rail Side DOSO

WWelded

CACored Angle

Handrail

3 4

754

7101

484

065

7101

55

484 149

251

065

7101

006

7101

871

452 452

SSide

PAPlatformAngled

065

*

One Rail Stanchions

Standard Stanchions

DOSO - Drilled One Side Only

ORWOne Rail Welded

754

AMAngleMounted

SOSide Offset

3901

754

SOAR/SOALSide Offset Angle Right Left

PCPlatformCorner

SCSide Conveyor

605 754

065 754

67

636

AMWAngleMountedWelded

S90Side 90

CCored

7101

76

PPlatform

754

SAR/SALSide AngledRight/Left

WAWelded Angle

IGIn Ground

ORWA DOSOOne Rail WeldedAngle Doso

Chain Hook

50

53

R5

ORWAOne Rail WeldedAngle

ORHOne Rail Handrail

001

100

45°

ORPOne Rail Platform

ORSOne Rail Side

ORS DOSOOne Rail Side DOSO

WWelded

CACored Angle

754

7101

484

065

7101

55

484 149

251

065

7101

006

7101

871

452 452

SSide

PAPlatformAngled

065

*

One Rail Stanchions

Standard Stanchions

DOSO - Drilled One Side Only

ORWOne Rail Welded

754

AMAngleMounted

SOSide Offset

3901

754

SOAR/SOALSide Offset Angle Right Left

PCPlatformCorner

SCSide Conveyor

605 754

065 754

67

636

AMWAngleMountedWelded

S90Side 90

CCored

7101

76

PPlatform

754

SAR/SALSide AngledRight/Left

WAWelded Angle

IGIn Ground

ORWA DOSOOne Rail WeldedAngle Doso

Chain Hook

50

53

R5

ORWAOne Rail WeldedAngle

ORHOne Rail Handrail

001

100

45°

ORPOne Rail Platform

ORSOne Rail Side

ORS DOSOOne Rail Side DOSO

WWelded

CACored Angle

754

7101

484

065

7101

55

484 149

251

065

7101

006

7101

871

452 452

SSide

PAPlatformAngled

065

*

One Rail Stanchions

Standard Stanchions

DOSO - Drilled One Side Only

ORWOne Rail Welded

754

AMAngleMounted

SOSide Offset

3901

754

SOAR/SOALSide Offset Angle Right Left

PCPlatformCorner

SCSide Conveyor

605 754

065 754

67

636

AMWAngleMountedWelded

S90Side 90

CCored

7101

76

PPlatform

754

SAR/SALSide AngledRight/Left

WAWelded Angle

IGIn Ground

ORWA DOSOOne Rail WeldedAngle Doso

Chain Hook

50

53

R5

ORWAOne Rail WeldedAngle

ORHOne Rail Handrail

001

100

45°

ORPOne Rail Platform

ORSOne Rail Side

ORS DOSOOne Rail Side DOSO

WWelded

CACored Angle

754

7101

484

065

7101

55

484 149

251

065

7101

006

7101

871

452 452

SSide

PAPlatformAngled

065

*

One Rail Stanchions

Standard Stanchions

DOSO - Drilled One Side Only

ORWOne Rail Welded

754

AMAngleMounted

SOSide Offset

3901

754

SOAR/SOALSide Offset Angle Right Left

PCPlatformCorner

SCSide Conveyor

605 754

065 754

67

636

AMWAngleMountedWelded

S90Side 90

CCored

7101

76

PPlatform

754

SAR/SALSide AngledRight/Left

WAWelded Angle

IGIn Ground

ORWA DOSOOne Rail WeldedAngle Doso

Chain Hook

50

53

R5

ORWAOne Rail WeldedAngle

ORHOne Rail Handrail

001

100

45°

ORPOne Rail Platform

ORSOne Rail Side

ORS DOSOOne Rail Side DOSO

WWelded

CACored Angle

Handrail

5 6

CHANNELS UNIVERSALBEAMSSIZE OFFSET SIZE OFFSET

150x75 110mm 200UB 110mm180x75 110mm 250UB 110mm200x75 110mm 310UB 110mm230x75 110mm 360UB 130mm250x90 130mm 410UB 130mm300x125 130mm 460UB 130mm380x100 130mm 530UB 130mm

Offsetst

olsm

m03 x 41

54 58

40

67

D

29

CORNER MOUNTING PLATE

051

88

150

88

32NB

25NB

75

75

Max 1500mm

All Base Plates 10mm Thick MaterialHole Sizes 17.5mm Typical

STANDARD MOUNTING PLATE

146

57

102

NW swing

ANGLE MOUNTING ONLY

172

56

126

NE swingSW swing

D

54

40

D

40

grating

D

offset

40

SE swing

67

R100

754

7101

484

065

7101

55

484 149

251

065

7101

006

7101

871

452 452

SSide

PAPlatformAngled

065

*

One Rail Stanchions

Standard Stanchions

DOSO - Drilled One Side Only

ORWOne Rail Welded

754

AMAngleMounted

SOSide Offset

3901

754

SOAR/SOALSide Offset Angle Right Left

PCPlatformCorner

SCSide Conveyor

605 754

065 754

67

636

AMWAngleMountedWelded

S90Side 90

CCored

7101

76

PPlatform

754

SAR/SALSide AngledRight/Left

WAWelded Angle

IGIn Ground

ORWA DOSOOne Rail WeldedAngle Doso

Chain Hook

50

53

R5

ORWAOne Rail WeldedAngle

ORHOne Rail Handrail

001

100

45°

ORPOne Rail Platform

ORSOne Rail Side

ORS DOSOOne Rail Side DOSO

WWelded

CACored AngleBalustrades

• Compliantwith the building codes of Australia (BCA2010)&NewZealand.• The12mmverticalbarsat100mmcentresare designed to prevent children from climbing or falling through the panel. • Fabricatedtoexactprojectspecifications.

SideOffset

2000mm approx

900mm

120mm100mm CRS of ø12mm bars

Self Closing Gates • HGATE–singlegatenokickplate• HGATEKP–singlegatewithkickplate• HGATED–doublegate(upto3000mm stanchion centre)

Self Closing Gates When ordering a self closing gate the following information is required. • Swingdirection• Stanchiontype• Stanchioncentres• Planviewofgatein-situshowing rail direction Eg.HGATESEswingTypeP at 1200mm (stanchion centres)

32NB

25NB

75 75

Max 1500mm

32NB

25NB

75 75

Max 1500mm

32NB

25NB

75 75

Max 1500mm With kick plate Max1200mm

Handrail

5 6

Horizontal Closure Bends

• 3.2mmthickpipe• 140mmradius• Bendshave300mm/260mm legs at 457mm centres

Standard & Non Standard 90º Bends

• Standard140mmradius 300mm leg• Non-std140mm radius nominated leg

Angle Closure Bends

• Angleclosurebendshave 140mm radius bends, with 300 /200 mm legs at 457mm centres. Angle closure bends are made to order to the nominated angle, between 1º and 45º.

Standard & Non- Standard Bends

• Specialanglesaremadetosuit customer’srequirements. Always specify angles as shown,eitherAorB. *Pleasenote: LockerGroupproductcodes denotethe‘A’angle.

75STEEL

146102

150

88

150 88172126

STANDARD

ANGLE MOUNTING ONLY CORNER

NB: ALL BASE PLATES HAVE PRE-DRILLED DRAIN HOLES. HOLE SIZE ø17.5 TYPICAL

•Standardlengthandanglebendsinstock•Nonstandardlengthandspecificanglebendsmadetoorder.

Base Plates

Kick Plate

KickplateMountingBracket–2Hole

Dimension‘D’forvariousstanchiontypesGratingHeight(mm) Nil 20,25,32 40,45,50 60,65

P,W,C D=60 D=85 D=100 D=120

S&SO D=135 D=160 D=180 D=195

KickplateMountingBracket–SingleHole

Dimension‘D’forvariousstanchiontypesGratingHeight(mm) Nil 20,25,32 40,45,50 60,65P,W,C D=40 D=65 D=80 D=100

S&SO D=115 D=140 D=160 D=175

R140

300

R140

R140

300

R140

R14

0 300 or nom.

B

300 or nom.

A

120

9

00

100mm Centers of 12mm bars

300 or nom.

300

or n

om.

R140

R140

300

R140

R140

300 R140

R140

300

R140

R14

0

300 or nom.

B

300 or nom.

A

120

9

00

100mm Centers of 12mm bars

300 or nom.

300

or n

om.

R140

R140

300

R140

300 m

300 m

1 0

1 0

B

300 m

300 m

300 m

300 m

1 0

1 0

B

300 m

300 m

65STEEL

80ALUM

80ALUM

Bends

HandrailHandrail

Standard Handrail

2BallStanchion

StandardorNon-StandardBends

KickPlate

SideOffsetStanchion

Stair Treads•Grating

•FRP

•ExpandedMesh

•Gripspan

AngleClosureBend

Kneerail