hanbell rc2 screw compressor

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Heavy duty, continuous revolution for high volume facilities Hanbell RC2 Screw Compressor

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Page 1: Hanbell RC2 Screw Compressor

Heavy duty, continuous revolution for

high volume facilities

Hanbell RC2 Screw Compressor

Page 2: Hanbell RC2 Screw Compressor

Front Cover - Ferris Wheel, Luna Park Sydney

When the steam-powered Ferris Wheel was first built in 1893, it was regarded as an engineering wonder due to its size, controlled capacity and few moving parts. The Hanbell Screw Compressor shares these characteristics and, just like the Ferris Wheel, delivers the same quiet efficiency, reliable performance and continuous revolution.

2

Hanbell RC2 Screw CompressorTable of ContentsIntroduction 3

Features of RC2 Series Hanbell Screw Compressor 4

Nomenclature Data 5

Operating Envelope Data 6

Technical Data RC2-A 7

RC2-A/AF Compressor R134A - High/Medium Temperature Application Range 7

Technical Data RC2-B 8

RC2-B/BF Compressor R404A High/Medium Temperature Application Range 8

Physical Data 9

Configurations 9

Basic Unit Dimensional Data 10

Basic Unit with Options Dimensional Data 11

The Hanbell RC2 Screw Compressor Range

The Hanbell RC2 from 98 m3/hr to 320 m3/hr (19 HP to 60 HP)

The Hanbell RC2 Range extends through to 1523 m3/hr or 275 HP - details available from Heatcraft

A dedicated low temperature range is also available operating down to -50ºC 98 m3/hr to 1523 m3/hr (27 HP to 443 HP) - details available from Heatcraft

Page 3: Hanbell RC2 Screw Compressor

3

Hanbell RC2 Screw Compressor

IntroductionWith its small footprint, the Hanbell Screw Compressor provides an efficient means of compressing refrigerant in larger applications.

The RC2 model has a wide operating envelope, designed to cover low, medium and high temperature applications using R134a and other refrigerants. With very few moving parts, the Hanbell Screw Compressor offers excellent reliability and is a quieter than other alternatives

Operating at 2800 rpm, the Hanbell Screw is more cost effective than larger reciprocating semi-hermetic compressors. It offers higher operating efficiencies, compared to reciprocating or scroll compressor technologies.

A highly efficient motor allows optimum output, no matter what running capacity the compressor is set at. This results in a high displacement of refrigerant, energy efficiency and lower running costs. Hanbell uses long life bearings for higher levels of reliability.

The Hanbell Range offers:

Fewer vibrations result in less noise

Fewer moving parts than in reciprocating compressors

Easy maintenance

High operating COP

Low operating noise

Page 4: Hanbell RC2 Screw Compressor

4

High-efficiency Motor Available for part winding

start or star delta start

Custom-made for specified voltage and frequency of power

Two motor options A & B according to operation condition & refrigerant type

Optimal design of slot inside motor casing

Patented motor-cooling design in ducts of refrigerant flow encompassing stator provides best dissipation of heat

Sliding-fit stator easier for installation & removal

Economiser Operation with Floating ECO Port

Enhanced cooling capacity as well as energy efficiency

Sustain optimum medium pressure by vapor injection through & compression casing

Effective under partial load and full load

High-efficiency Screw Rotor Profile

5-to-6 rotor patented in Taiwan, US, UK, Japan and China

Designed according to characterisitics of refrigerants

Hyper volume efficiency and minimum clearance

Dual Capacity Control Flange-on Solenoid coil easy for installation

3-step / 4-step or continuous (33%~100% / 25%~100%)

Interchangeable by varying conrol logic without modification of solenoid valves

Durable Bearing Structure 11 high-quality

bearings (radial & axial resistance)

Additional two bearings for backward rotation

Balance Piston against axial thrust

Heavy-duty Design

Resulted in longer bearing life compared to traditional 9-bearing design

Wide VI Selelction Built-in Volume

ratio (V1)-2/2, 2/6, 3/0, 3.5

Exactly match pressure ratio without over or under compression

Suitable for separate applications like refrigeration, water-cooled chiller, air-cooled chiller and heat pump

High-performance Integral Oil Separator

Detachable demister for cleaning

Finer size of mesh

Low pressure drop and oil carry-over

Hanbell RC2 Screw Compressor Features at a Glance

Page 5: Hanbell RC2 Screw Compressor

5

Hanbell RC2 Screw Compressor Features at a Glance

Other Advantages Low noise level and minute vibration

Fewer quantity of parts in screw compressor than those in reciprocating compressor

Easy for maintenance and overhaul

Compact geometry easy for layout

Approval and Certification Production by SOP conformed to major quality

standards

Approval by ISO 9001-2000, UL, CE(PED), Electronic Apparatus for Explosive Atmospheres (EX, China), Lloyd’s Register (Vessel), Symbol of Excellence in Taiwan

Total Protection & Accessories1. Motor Temperature Sensor

“Built-in” PT100 or 1000 Ω installed in motor winding

Accurately reflect corresponding resistance (convert to temperature of motor)

Controller can precisely regulate liquid injection and refrigerant volume accordingly

2. Discharge Temperature Sensor & Motor Temperature Thermistor

Totally integrated

Effectively protect compressor in advance when any abnormal alarm occurs

3. Liquid injection and Oil Cooler Function (Port & Stop Pin)

Both available on every Hanbell Screw Compressor (optional)

4. Oil Level and Flow Switch

Sufficient lubricant in compressor for better lubrication, capacity control, cooling & sealing

5. Heater (150W & 300W)

Increase lubricant’s flow-ability when compressor restarts after long-term stop

6. Pressure Differential Port

Easily detect clog in cartridge of oil filter

Assure smooth circulation of oil system

Hanbell RC2 Screw Compressor - Nomenclature Data

Unit Type RC model 2nd Version

Compressor’s Displacement at 50Hz (m3/hr)

Refrigerant Code A = R134a

Especially designed for low temperature, flooded type and parallel system by omitting demister of

built-in oil seperator

RC2 XXXX X F

Page 6: Hanbell RC2 Screw Compressor

6

Hanbell RC2 Screw Compressor Operating Envelope Data

“With very few moving parts, the Hanbell Screw Compressor offers excellent reliability.”

50

60

70

40

30

20

10

-40 -30 -20 -10 0 10 20ºC

Evaporating Temperature ºC (SST)

R404a / R507 APPLICATION LIMITS

Co

nden

sing

Tem

per

atur

e ºC

(SC

T)

50

60

70

40

30

20

10

-40 -30 -20 -10 0 10 20ºC

Evaporating Temperature ºC (SST)

R407c APPLICATION LIMITS

Co

nden

sing

Tem

per

atur

e ºC

(SC

T)

Page 7: Hanbell RC2 Screw Compressor

7

Hanbell RC2 Screw Compressor RC2-A/AF Compressor R134A - High/Medium Temperature Application

*STANDARD OPERATION: 415V-3Ph-50Hz, without liquid subcooling, 5K suction superheat **ECONOMISER OPERATION: 415V-3Ph-50Hz, with BPHE economizer, 5K suction superheatNOTE: Please contact Heatcraft Australia for more applications

Condensing Temp. (ºC)

Cooling Capacity & Power Input (Kw)

STANDARD OPERATION* ECONOMISER OPERATION**

Evaporation Temperature (ºC) Evaporation Temperature (ºC)

-20 -15 -10 -5 0 5 10 -20 -15 -10 -5 0 5 10

RC2-100

35 Qo 21.20 27.70 35.20 43.90 54.00 65.70 79.20 26.80 34.20 42.20 51.10 61.00 71.90 84.10

35 Pe 11.00 11.70 12.30 12.90 13.40 14.00 14.40 12.50 13.20 13.60 14.00 14.30 14.60 14.80

45 Qo 15.40 23.50 30.30 38.20 47.40 58.00 70.30 23.70 31.10 39.10 47.90 57.60 68.30 80.10

45 Pe 12.90 13.60 14.30 15.00 15.60 16.30 16.90 14.90 15.80 16.40 17.00 17.50 17.80 18.10

55 Qo 12.30 21.60 31.00 39.90 49.30 60.30 26.60 34.60 43.20 52.70 63.10 74.70

55 Pe 17.10 17.90 18.60 19.40 20.10 20.90 19.50 21.50 22.10 22.70 23.00 23.50

RC2-140

35 Qo 28.80 37.60 47.70 59.50 73.20 89.00 107.40 36.40 46.30 57.20 69.30 82.70 97.50 114.00

35 Pe 14.60 15.50 16.30 17.00 17.80 18.40 19.10 16.50 17.40 17.90 18.50 18.90 19.30 19.60

45 Qo 24.70 31.80 41.10 51.80 64.20 78.60 95.30 32.10 42.20 53.00 65.00 78.10 92.50 108.60

45 Pe 17.00 18.00 18.90 19.80 20.70 21.50 22.30 20.00 20.90 21.70 22.40 23.10 23.50 24.00

55 Qo 25.70 35.00 45.50 54.00 66.90 81.70 36.00 46.90 58.60 71.50 85.50 101.20

55 Pe 22.60 23.60 24.60 25.60 26.60 27.60 26.00 28.40 29.20 29.90 30.40 31.00

RC2-170

35 Qo 36.50 47.60 60.40 75.30 92.70 112.80 136.10 46.10 58.70 72.40 87.80 104.80 123.50 144.40

35 Pe 18.20 19.30 20.30 21.30 22.20 23.00 23.80 20.70 21.70 22.40 23.10 23.60 24.10 24.50

45 Qo 31.30 40.30 52.10 65.70 81.40 99.60 120.70 40.70 53.40 67.20 82.30 99.00 117.20 137.60

45 Pe 21.20 22.40 23.60 24.70 25.80 26.90 27.90 24.90 26.10 27.10 28.00 28.80 29.30 29.90

55 Qo 32.60 44.40 57.60 68.50 84.70 103.50 45.60 59.40 74.30 90.60 108.40 128.20

55 Pe 28.20 29.50 30.70 32.00 33.20 34.40 32.70 35.40 36.50 37.40 38.00 38.80

RC2-200

35 Qo 42.50 55.40 70.40 87.70 107.90 131.40 158.50 53.70 68.30 84.30 102.20 122.10 143.90 168.10

35 Pe 20.60 21.80 23.00 24.10 25.10 26.00 26.90 23.30 24.60 25.30 26.10 26.70 27.20 27.70

45 Qo 36.50 47.00 60.70 76.50 94.80 116.00 140.50 47.40 62.20 78.20 95.80 115.30 136.50 160.20

45 Pe 24.00 25.30 26.70 28.00 29.20 30.40 31.60 28.20 29.50 30.60 31.60 32.60 33.20 33.80

55 Qo 38.10 51.80 63.40 79.70 98.60 120.50 53.10 69.10 86.50 105.50 126.20 149.30

55 Pe 31.90 33.30 34.80 36.20 37.50 38.90 37.40 40.10 41.30 42.30 43.00 43.80

RC2-260

35 Qo 56.20 73.30 93.10 116.10 142.80 173.80 209.70 71.00 90.40 111.60 135.20 161.50 190.30 222.50

35 Pe 27.20 28.80 30.40 31.80 33.10 34.40 35.60 30.80 32.50 33.50 34.40 35.30 36.00 36.60

45 Qo 48.30 62.10 80.30 101.20 125.40 153.40 185.90 62.70 82.30 103.50 126.80 152.50 180.60 212.00

45 Pe 31.70 33.50 35.20 36.90 38.60 40.20 41.70 37.20 39.00 40.50 41.80 43.00 43.80 44.70

55 Qo 50.40 68.60 83.90 105.50 130.50 159.50 70.30 91.50 114.40 139.50 167.00 197.60

55 Pe 42.20 44.00 45.90 47.80 49.60 51.40 49.40 52.90 54.50 55.90 56.80 57.90

RC2-300

35 Qo 66.40 86.60 110.00 137.10 168.70 205.30 247.70 83.90 106.80 131.90 159.80 190.80 224.90 262.90

35 Pe 31.00 32.80 34.60 36.20 37.70 39.20 40.50 35.10 37.00 38.10 39.20 40.20 40.90 41.70

45 Qo 57.20 73.40 94.90 119.60 148.20 181.30 219.70 74.10 97.20 122.30 149.80 180.20 213.40 250.50

45 Pe 36.10 38.10 40.10 42.00 43.90 45.70 47.50 42.40 44.40 46.10 47.60 49.00 49.90 50.90

55 Qo 59.80 81.20 99.10 124.60 154.20 188.40 83.00 108.10 135.20 164.90 197.30 233.40

55 Pe 48.00 50.10 52.30 54.40 56.50 58.50 57.10 60.20 62.10 63.60 64.60 65.90

RC2-320

35 Qo 71.60 93.40 118.60 147.90 181.90 221.40 267.10 90.50 115.10 142.20 172.20 205.70 242.50 283.40

35 Pe 33.40 35.40 37.20 39.00 40.60 42.20 43.60 37.80 39.80 41.00 42.20 43.30 44.10 44.90

45 Qo 61.70 79.10 102.30 128.90 159.70 195.50 236.80 79.90 104.80 131.80 161.50 194.20 230.10 270.00

45 Pe 38.80 41.10 43.20 45.30 47.30 49.20 51.10 45.60 47.80 49.60 51.20 52.80 53.70 54.80

55 Qo 64.50 87.50 106.80 134.40 166.20 203.20 89.50 116.50 145.70 177.70 212.70 251.70

55 Pe 51.70 54.00 56.30 58.60 60.80 63.00 61.50 64.90 66.80 68.50 69.60 71.00

Page 8: Hanbell RC2 Screw Compressor

8

Hanbell RC2 Screw Compressor RC2-B/BF Compressor R404A High/Medium Temperature Application

*STANDARD OPERATION: 415V-3Ph-50Hz, without liquid subcooling, 5K suction superheat **ECONOMIZER OPERATION: 415V-3Ph-50Hz, with BPHE economizer, 5K suction superheat*** Evaporation Temperature (ºC) R404A is suitable for low temperature applications to -40ºC. Check with Heatcraft Australia NOTE: Please contact Heatcraft Australia for more applications

Condensing Temp. (ºC)

Cooling Capacity & Power Input (Kw)

STANDARD OPERATION* ECONOMISER OPERATION**

Evaporation Temperature (ºC) Evaporation Temperature (ºC)

-20 -15 -10 -5 0 5 10 -20 -15 -10 -5 0 5 10

RC2-100

30 Qo 49.90 61.40 74.70 90.30 108.10 62.20 73.70 86.40 100.20 114.90

30 Pe 18.00 18.60 19.10 19.50 19.90 20.10 20.30 20.40 20.40 20.30

40 Qo 40.50 50.20 61.70 75.10 90.70 56.10 67.00 79.20 92.40 106.60

40 Pe 23.10 24.10 25.00 25.90 26.60 27.40 27.90 28.30 28.60 28.60

50 Qo 32.80 38.00 47.50 58.70 71.80 48.10 58.20 69.70 82.30 96.10

50 Pe 28.20 29.70 31.00 32.40 33.60 34.40 36.10 37.70 38.40 38.70

RC2-140

30 Qo 66.50 81.70 99.50 120.20 144.00 82.90 98.20 115.10 133.40 153.10

30 Pe 23.60 24.30 25.00 25.60 26.00 26.40 26.60 26.70 26.70 26.60

40 Qo 53.90 66.90 82.20 100.10 120.80 74.70 89.30 105.40 123.00 142.00

40 Pe 30.30 31.60 32.80 33.90 34.90 35.90 36.60 37.00 37.40 37.50

50 Qo 43.80 50.60 63.20 78.20 95.70 64.00 77.60 92.80 109.60 128.00

50 Pe 37.00 38.90 40.70 42.40 44.10 45.40 48.20 49.40 50.30 50.70

RC2-170

30 Qo 83.30 102.40 124.70 150.60 180.40 103.90 123.10 144.20 167.20 191.80

30 Pe 29.50 30.50 31.30 32.00 32.60 33.00 33.30 33.40 33.40 33.30

40 Qo 67.50 83.80 103.00 125.40 151.40 93.60 111.90 132.10 154.20 178.00

40 Pe 38.00 39.50 41.00 42.40 43.70 44.90 45.80 46.40 46.90 47.00

50 Qo 54.90 63.40 79.20 98.00 119.90 80.20 97.20 116.30 137.30 160.40

50 Pe 46.30 48.70 50.90 53.10 55.20 56.90 60.40 61.80 63.00 63.50

RC2-200

30 Qo 95.60 117.60 143.20 172.90 207.10 119.20 141.20 165.50 191.90 220.10

30 Pe 33.60 34.60 35.60 36.40 37.10 37.50 37.90 38.00 38.00 37.80

40 Qo 77.50 96.20 118.20 143.90 173.80 107.50 128.40 151.60 176.90 204.30

40 Pe 43.10 45.00 46.70 48.20 49.70 51.00 52.00 52.70 53.30 53.40

50 Qo 63.00 72.80 90.90 112.40 137.60 92.10 111.50 133.50 157.60 184.10

50 Pe 52.60 55.30 57.90 60.30 62.70 64.90 68.70 70.30 71.60 72.20

RC2-260

30 Qo 129.10 158.70 193.30 233.40 279.60 160.90 190.70 223.50 259.10 297.20

30 Pe 44.10 45.50 46.80 47.80 48.70 49.40 49.80 49.90 49.90 49.70

40 Qo 104.60 129.80 159.50 194.30 234.60 145.10 173.40 204.70 238.90 275.80

40 Pe 56.70 59.10 61.30 63.40 65.30 67.10 68.40 69.30 70.00 70.20

50 Qo 85.30 98.30 122.80 151.80 185.80 124.30 150.60 180.20 212.80 248.60

50 Pe 69.20 72.70 76.10 79.30 82.40 86.20 90.20 92.40 94.10 94.90

RC2-300

30 Qo 148.90 183.10 222.90 269.20 322.50 185.60 220.00 257.80 298.90 342.80

30 Pe 50.20 51.80 53.30 54.50 55.50 56.20 56.70 56.80 56.80 56.60

40 Qo 120.70 149.80 184.00 224.10 270.60 167.40 200.00 236.10 275.50 318.10

40 Pe 64.60 67.30 69.80 72.20 74.40 76.40 77.90 78.90 79.80 79.90

50 Qo 98.40 113.40 141.60 175.10 214.30 143.40 173.70 207.80 245.40 286.70

50 Pe 78.80 82.80 86.60 90.30 93.90 99.60 102.80 105.20 107.10 108.10

RC2-320

30 Qo 162.20 199.40 242.90 293.30 351.30 202.20 239.60 280.80 325.50 373.40

30 Pe 54.70 56.40 58.00 59.30 60.40 61.20 61.70 61.90 61.80 61.60

40 Qo 131.40 163.10 200.40 244.10 294.80 182.30 217.90 257.20 300.20 346.50

40 Pe 70.30 73.20 76.00 78.60 80.90 83.10 84.80 85.80 86.80 86.90

50 Qo 107.20 123.50 154.30 190.70 233.50 156.20 189.20 226.40 267.30 312.30

50 Pe 85.70 90.10 94.30 98.30 102.10 108.40 111.80 114.40 116.60 117.60

Page 9: Hanbell RC2 Screw Compressor

9

Hanbell RC2 Screw Compressor RC2-A & RC2-B Technical Data

RC2-A

RC2-B

Model

COMPRESSOR MOTOR Lubricant Charge

WeightDisplacement

60 / 50HzVI

Cap. Control (%)Type

Nominal Hp Starting Up

Voltage

Step Stepless 60Hz 50Hz 60Hz 50Hz L Kg

Model

COMPRESSOR MOTOR Lubricant Charge

WeightDisplacement

60 / 50HzVI

Cap. Control (%)Type

Nominal Hp Starting Up

Voltage

Step Stepless 60Hz 50Hz 60Hz 50Hz L Kg

“Hanbell Screw Compressor provides an efficient means of compressing refrigerant in larger applications.”

RC2-100A 118 / 98

2.2 2.6 3.0 3.5

33, 66, 100 33~100

3 Phase, 2 Pole, Squirrel Cage,

Induction Motor

23 19

Y-sDOL

208 220 230 380 440 460 480 575

380 400 415

7 275

RC2-140A 165 / 137 33, 66, 100 33~100 32 26 7 280

RC2-170A 207 / 172 25, 50, 75, 100 25~100 40 33 7 370

RC2-200A 233 / 193 25, 50, 75, 100 25~100 45 37 8 420

RC2-260A 309 / 257 25, 50, 75, 100 25~100 59 49 14 545

RC2-300A 352 / 293 25, 50, 75, 100 25~100 67 56 16 590

RC2-320A 384 / 320 25, 50, 75, 100 25~100 72 60 16 595

RC2-100B 118 / 98

2.2 2.6 3.0 3.5

33, 66, 100 33~100

3 Phase, 2 Pole, Squirrel Cage,

Induction Motor

38 31

Y-sDOL

208 220 230 380 440 460 480 575

380 400 415

7 280

RC2-140B 165 / 137 33, 66, 100 33~100 50 41 7 285

RC2-170B 207 / 172 25, 50, 75, 100 25~100 63 52 7 380

RC2-200B 233 / 193 25, 50, 75, 100 25~100 70 58 8 425

RC2-260B 309 / 257 25, 50, 75, 100 25~100 90 75 14 560

RC2-300B 352 / 293 25, 50, 75, 100 25~100 107 89 16 600

RC2-320B 384 / 320 25, 50, 75, 100 25~100 114 94 16 600

Page 10: Hanbell RC2 Screw Compressor

10

Unit ModelCompressor

ModelCapacity*

(KG)H

(mm)W

(mm)Weight**

(KG)Weight***

(KG)C1

(ID:mm)C2

(ID:mm)C3

(ID:mm)C4

(ID:mm)C5

(ID:mm)Sound Power Level dB(A)

RC10XB-1BV RC2-100A / B 100 1440 1970 610 645 42 35 28 54 16 81

RC11XB-1BV RC2-140A / B 100 1440 1970 615 650 42 35 28 54 16 85

RC12XB-1BV RC2-170A / B 100 1485 2035 710 770 42 35 28 67 16 89

RC13XB-1BV RC2-200A / B 130 1485 2035 800 865 42 35 35 67 16 89

RC14XB-1BV RC2-260A / B 130 1575 2035 930 995 54 35 35 67 16 90

RC15XB-1BV RC2-300A /B 130 1575 2035 980 1045 54 35 35 67 16 91

RC15LXB-1BV RC2-320A / B 130 1575 2035 1000 1065 54 35 35 67 16 91

Outline Dimension (mm), Liquid Receiver Pump Down Capacity (KG), Weight (kg), and Connection Size (ID: mm)

*capacity at 32ºC ambient temperature @R22 80% full | **weight for basic unit with standard configuration | *** weight for basic unit with all optionsSound Power Level at 0ºC SST,50ºSCT,R22. For all working conditions acceptable in limitation of Hanbell screw compressors, it has very similar value with ±2dBA tolerance at any working condition by any refrigerant.

Hanbell RC2 Screw Compressor RC2 Basic Unit

Dimensions

Physical Data

Page 11: Hanbell RC2 Screw Compressor

11

STD = STANDARD OPT = OPTIONAL

Discharge Muffler STD BPHE Economizer STD

Horizontal Liquid Receiver STDSuction Line Isolation Ball Valve

STD

Liquid Receiver Bypass Ball Valve

STD Suction Filter / Drier STD

Liquid Line Filter / Drier STD Gauge Panel STD

Liquid Line Isolation Ball Valve

STD Electrical Box STD

Liquid Line Sight Glass STD External Oil Separator OPT

Liquid Injection to Motor STD Suction Accumulator OPT

CONNECT. NO.

DESCRIPTION

C1 Connected to customer remote condenser inlet

C2 Connected to customer remote condenser outlet

C3 Connected to customer remote evaporator inlet

C4Connected to customer remote evaporator/suction accumulator outlet

C5Connected to customer exhaust pipe in case pressure relief valve open

Hanbell RC2 Screw Compressor RC2 Unit with Options

Dimensions

Basic Unit Configurations Connection Description

Page 12: Hanbell RC2 Screw Compressor

All trade marks and registered trade marks are the property of their respective owners and are used for identification purposes only. © Copyright 2015 Heatcraft Australia Pty Limited. Heatcraft Australia continually strive to improve products and processes. We reserve the right to modify product features without notice. Information is correct at time of printing.

Australia Head OfficeHeatcraft Australia Pty Ltd, 286 Horsley Road, Milperra NSW 2214 Locked Bag 63, Wetherill Park NSW 1851 (+61) 2 9774 7155

New Zealand Head OfficeHeatcraft New Zealand Pty Ltd 12 George Bourke Drive, Mt Wellington PO Box 12371 Penrose, Auckland (+64) 9 276 4888

australia 13 23 50heatcraft.com.au

new zealand 0800 653 330heatcraft.co.nz

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