halnn catalogue of cbn insert.pdf

Add: Research 5# building B site 21-11 room,

P.C.:450001

Tel:+86371-67986080

Fax:+86 371-67981990

E-mail:[email protected]: www.halnntools.com

the international universty science park,Zhengzhou Hi- tech Disctrict, Henan

Provience,China

www.halnntools.com www.halnntools.com

32


CBN Content(%) Granularity(μm)

4 5

www.halnntools.com

Dimension

Dimension

Dimension

www.halnntools.com

Dimension

Dimension

Dimension

6 7


TypeDimension

8 9

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Dimension

Dimension

Dimension

Dimension

DimensionType

Type

Dimension

Dimension

10 11

CRDNN2020

CRDNN2525

CRDNN3232

CRDNN4040

CRDNN5050

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TypeDimension

TypeDimension

DimensionType

www.halnntools.com

DimensionType

12 13

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TypeDimension

DimensionType

DimensionType

Matched insertDimension

Type

14 15

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TypeDimension

TypeDimension

www.halnntools.com

TypeDimension

DimensionType

16 17

Type

Dimension Parts

insert insert

PadPress

Plate

Fastening

Screw

Fastening

ScrewSpanner

4#

Type insert

parts

Press

PlateInsert

Pad

Dowel

screwSpanner

4#

insert Press

PlateInsert

Pad

Dowel

screwSpanner

4#

S5.0

S5.0


2.insert shape1.Clamping Type

3.Cutter Bar Type

Special

Length

18 19


Parts: industrial pump impeller

Hardness: HRC60

Cutting Type: interrupted Dry Cutting

Insert material Cutting Speed Lifetime/blade Failure Mode

Halnn BN-K1 7 pieces Normal Wear

Ceramic insert 1 piece Damage rupture

Cutting Type: Dry Cutting

Insert Material

Halnn BN-K1

Ceramic insert

Cutting Speed Feed Rate Lifetime/blade

85 pieces

10 pieces

Machining Part: cast iron roll

Ceramic insert

Halnn BN-K1

Insert Material Feed Rate Lifetime/blade Failure Mode

Normal Wear

Damage rupture

3 pieces

0.5 pieces

Cutting Type:Wet Cutting

Halnn BN-S300

Insert Material

Ceramic insert

Cutting Speed Efficiency

23 sec/pcs

40 sec/pcs

Lifetime/blade

120 pieces

25 pieces

Material: High-chromium white cast iron

Insert Grade: BN-K1 CNMN120712

Cutting Paramters: ap=5mm, f=0.1mm/r, Vc=75m/min

Machining Materials: High Chromium White Cast iron(Cr26)

Workpiece Hardness: HRC 60 Inserts Grade: BN-K1 SNMN120712

Cutting Parameters: ap=3.5mm,f=0.1mm/r,Vc=75m/min

Machining Part: industry pump body

20 21

Machining Part: Bush

Insert Material

Halnn BN-K1

Ceramic insert

Cutting Speed Feed rate Failure Mode

Normal Wear

Damage Rupture


Insert Material

Halnn BN-K1

Ceramic insert

Feeding time Efficiency improved

More than 10 times

Failure mode

Normal Wear

Damage ruputure

Machining Materials: Austenite-bainite modular iron

Inserts Grade: BN-K1 SNMN120412

Cutting Parameters: ap=2mm, Fr=0.4mm/r, Vc=90m/min

Workpiece Hardness:HRC45~HRC55


Machining Materials: High nickel alloy cast iron

Inserts Grade: BN-K1 RNMN200800

Cutting Parameters: ap=4mm,Fr=1mm/r,Vc=55m/min

Workpiece Hardness: HSD 80


Machining Materials: Boron Cast iron

Inserts Grade: BN-S300 SNGN120412

Cutting Parameters: ap=0.5mm,Fr=0.25mm/r,Vc=850m/min

Workpiece Hardness: HRC 45~HRC55

Machining Part: Enginee Cylinder Liner

Machining Materials: High chromium cast iron

Inserts Grade: BN-K1 SNMN120712

Cutting Parameters: ap=2.5mm, Fr=0.25mm/r, Vc=55m/min

Machining Part:High chromium cast iron liner

Workpiece Hardness:HRC56

Part 1


Part 2


Insert Material

Halnn BN-S30

Coated insert

Cutting Speed Processing Method

Dry Cutting

Wet Cutting

Efficiency

25 sec/pieces

50 sec/pieces


Insert Material

Halnn BN-S300

Coated insert

Insert Type Cutting Speed Lifetime/blade

300 pieces

15 pieces

Cutting Type:Dry Cutting

Insert Material

Halnn Bn-K20

Coated insert

Surface roughness Lifetime/blade

200 pieces

35 pieces

Failure Mode

Normal Wear

Damage rupture


Insert Material Feed Rate Cutting Speed Lifetime/blade

75 pieces

5 pieces

Halnn BN-S30

Coated insert


Insert Material Cutting Speed Surface Roughness Lifetime/blade

Halnn BN-K20

Imported PCBN insert

120 pieces

70 pieces


Insert Material

Halnn BN-K20

Coated insert

Cutting Speed Lifetime/blade

500 pieces

80 pieces

Failure Mode

Normal Wear

Damage Rupture

22 23

Machining Materials: HT200

Inserts Grade: BN-S30 CNMN120716


Workpiece Hardness: HB170~210

Machining Part: Brake Disc


Inserts Grade: BN-S300 SCGN090408Cutting Parameters: ap=0.25mm,Fr=0.2mm/r,Vc=800m/min


Machining Part: rake Disc

Machining Materials: Ht250

Inserts Grade: BN-K20 CNGA120408-4S

Cutting Parameters: ap=0.3mm,Fr=0.25mm/r,Vc=550~700m/minWorkpiece Hardness: HB220~260

Machining Par: Pulley





Machining Part: Brake Drum


Inserts Grade: BN-K20 WNGA080408-6S



Machining Part: Brake Drum


Inserts Grade: BN-K20 WNGA120408



Machining Part: Air-conditioning compressor bearing


Insert Material

Halnn BN-S30

Coated insert


80 pieces

20 pieces

Failure Mode

Normal Wear

Damage Rupture

Cutting Type:Wet Cutting

Insert Material

Halnn BN-K20

Coated insert

Cutting Speed

380m/min 220 pieces

Lifetime/blade

40 pieces

Failure Mode

Normal Wear

Damage Rupture

Machining Part: Air-conditioning compressor cylinder


Cutting Parameters: ap=2mm,Fr=0.2mm/r,Vc=400m/min

Machining Materials:HT200

Workpiece Hardness:HB170~210

Machining Part: Air-conditioning compressor crankshaft

Inserts Grade:BN-K20Cutting Parameters:ap=0.3mm,Fr=0.2mm/r,Vc=380m/min




Cutting Type: Wet Cutting

Insert Material

Halnn BN-S300



85 pieces

80 pieces

Insert Price/usd

100

140

Insert Grade Machine Method Cutting Depth Turning condition Machine Hardness

Roughing

Semi-finishing

Finishing

Finishing

Finishing

Finishing

Finishing

Interrupted

continuous

Continuous

finish turning

Mid-interrupted

Continuous

Both interrupted

and Continuous

Continuous

Continuous

Part 1


Insert Material

Halnn BN-S20

Coated insert


27 pieces

2 pieces

Failure Mode

Normal Wear

Damage Rupture

2524


Inserts Grade: BN-S300 SNEN0903080Cutting Parameters: ap=0.3mm,Fr=0.12mm/r,Vc=1700m/min

Machining Part: Engine block


Machining Materials:Wear-resistant cast steel

Inserts Grade:BN-S20

Cutting Parameters:ap=4mm,f=0.25mm/r,Vc=65m/min

Machining Part:Casting wear-resistant steel

Workpiece Hardness:HRC37~45




Insert Material Cutting Speed Lifetime/blade Failure Mode

Halnn BN-S20

Coated insert

27 pieces

2 pieces

Normal Wear

Damage Rupture

Insert Material

Halnn BN-S20

Carbide insert

Cutting Speed Feed Rate Lifetime/blade

12 pieces

1 piece

Insert Material

Halnn BN-S20

Carbide insert

Process Tact Lifetime/blade

25 grooves/blade

3 grooves/blade

Efficiency improved

Improved 6 times

Machining Materials:High manganese steel

Inserts Grade:BN-S20 SNMN150716

Cutting Parameters:ap=7.5mm,f=0.3mm/r,Vc=80m/min

Machining Part:the concave

Workpiece Hardness:Above HRC56

Machining Materials:High manganese steel

Inserts Grade:BN-S20 SNGN120712Cutting Parameters:ap=2.5mm,Fr=0.2mm/r,Vc=135m/min

Machining Part:The concave

Workpiece Hardness:Above HRC56

Machining Materials:High speed steel

Inserts Grade:BN-S20 RCMX120700

Cutting Parameters:Fr=0.2mm/r,Vc=50m/min

Machining Part:Hardened Steel roll

Workpiece Hardness:HSD90


Part 2





Cutting Type:Continuous Cutting ,Dry Cutting

Insert Material

Halnn BN-S20

Carbide insert

Cutting Speed Insert Lifetime

Improved 12 times

Failure Mode

Normal Wear

Damage Rupture

Failure Mode

Normal Wear

Damage Rupture

Failure Mode

Normal Wear

Damage Rupture

Insert Material

Halnn BN-S20

Carbide insert


improved 6~10 times

Insert Material

Halnn BN-S20

Carbide insert

Cutting Speed Cutting Depth

Insert Material

Halnn BN-S20

Carbide insert


improved 12 times

Surface Roughness

Insert Material

Halnn BN-H10

Carbide insert


800 pieces

150 pieces

Productivity

6 sec

8.5 sec

Cutting Parameters:ap=2.5,Fr=0.12mm/r,Vc=65m/min


Machining Materials:Cobalt-nickel alloyMachining Part:Surfacing roller Cylind


Machining Materials:Ni60

Cutting Parameters:ap=2mm,Fr=0.1mm/r,Vc=180m/min



Workpiece Hardness:Above HRC 50

Machining Materials:Cobalt-nickel alloy powder spray

Inserts Grade:BN-S20Cutting Parameters:ap=1.7mm,Fr=0.7~0.8mm/r,Vc=70m/min


Workpiece Hardness:HRC 60

Machining Materials:27SiMn

Inserts Grade:BN-S20 CNMN120712

Cutting Parameters:ap=1mm,Fr=0.15 mm/r,Vc=145m/min

Machining Part:Hydraulic prop


Machining Materials:Gear Steel

Inserts Grade:BN-H10 CNGA120408 Cutting Parameters:ap=0.2mm,f=0.1mm/r,Vc=180m/min

Machining Part:Gears

Workpiece Hardness:HRC 58~63

Cutting Type:Continuous Cutting ,Dry Cutting

Cutting Type:Semi-interrupt Turning,Dry Cutting

Cutting Type:heavy interrupt Turning,Dry Cutting

Insert Material

Halnn BN-H20

Ceramic insert


350 pieces/blade

70 pieces/blade

Failure Mode

Normal Wear

Damage Rupture

Insert Material

Halnn BN-H20



700 pieces/blade

650 pieces/blade

usd0.02

usd0.04

Insert Material

Halnn BN-S20

Ceramic insert

Cutting Speed Insert Lifetime Failure Mode

Normal Wear

Damage Rupture

5 pieces/blade

0.3 pieces/blade


Inserts Grade:BN-H20 VNGA160404 Cutting Parameters:ap=0.15mm,Fr=0.1mm/r,Vc=170m/min

Machining Part:Synchronizer gear sleeve



Inserts Grade:BN-H20 VNGA160404 Cutting Parameters:ap=0.25mm,Fr=0.1mm/r,Vc=120m/min

Machining Part: Gears



Inserts Grade:BN-S20 SNGN120712 Cutting Parameters:ap=2.5mm,Fr=0.12mm/r,Vc=90m/min

Machining Part:Gears








Insert Material

Halnn BN-S200

Ceramic insert


8 pieces/blade

1 pieces/blade

Surface RoughnessInsert Material

Halnn BN-S200



120 pieces/blade

115 pieces/blade

usd0.05

usd0.08

Insert Material

Halnn BN-S20

Ceramic insert

Cutting Speed Failure Mode

Normal Wear

Damage Rupture65m/min

Cutting Depth

4.5mm

0.5mm

Insert Material

Halnn BN-H20

Ceramic insert

Cutting Speed Failure Mode

Normal Wear

Damage Rupture

Workpiece Quantity

Insert Material

Halnn BN-H11



12 pieces/blade

10 pieces/blade

Surface Roughness

Machining Materials:42CrMo

Inserts Grade:BN-S200 RCGX090700Cutting Parameters:ap=0.5mm,Fr=0.45mm/r,Vc=110m/min

Machining Part:Slewing bearings


Machining Materials:GCr15

Inserts Grade:BN-H11 DNGA150408

Cutting Parameters:ap=2.5mm,Fr=0.12mm/r,Vc=140m/min

Machining Part:Bearings


Machining Materials:Cr12MoV alloy tool steel

Inserts Grade:BN-H20 TNGA160404


Machining Part:Rolling Round Thread


Machining Materials:Cr12MoV

Inserts Grade:BN-S200 RNGN090300Cutting Parameters:ap=0.5mm,Fr=0.12mm/r,Vc=130m/min

Machining Part:Die plane


Machining Materials:42Cr12Mo or Gcr15

Inserts Grade:BN-S20 SNGN09404 or BN-S20 CNGN120708


Machining Part:Ball Screw



Insert Material

Halnn BN-S50


Cutting Speed Process Time Tool Flank Wear

Machining Materials:Powder Metal FC208,sinteredWorkpiece Hardness:HRC 38,Parctile Hardness:HRC60


Machining Part:Guide Ring

Inserts Grade:BN-S50 CNGA120408





Insert Material

Halnn BN-K20


Cutting Speed Cutting Speed Turn Time

Insert Material

Halnn BN-K20

Kyocera CBN insert

Speed Cooling Liauid

Dry Cutting

Dry Cutting

Lifetime

400 pieces/blade

200 pieces/bade

Insert Material

Halnn BN-S50


Cutting Speed Tool Flank WearInsert Lifetime

230 pieces

200 pieces

Machining Materials:Powder Metal,sinteredWorkpiece Hardness:HRC 40,Parctile Hardness:HRC62


Machining Part:Pulley

Inserts Grade:BN-K20 CCGW09T304S01020

Machining Materials:Powder MetallurgyWorkpiece Hardness:HRC 40,Parctile Hardness:HRC60Cutting Parameters:ap=0.05mm,Fr=0.03mm/r,N=1600r/min

Machining Part:Engine cylinder memberInserts Grade:BN-K20 DCGW110304-2S

Machining Materials:Cobalt-chromium alloyInserts Grade:BN-K11 DCGW11T304


Machining Part:Medical Devices hip support coverWorkpiece Hardness:HRC 35

HR LoadHR Load

halnn catalogue of cbn insert.pdf

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