h770 auxiliary trailer applications brochure

9
TRAILER MODEL APPLICATIONS Steer and Non-Steer Lift Axle Suspension Systems

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Page 1: H770 Auxiliary Trailer Applications brochure

TRAILER MODEL APPLICATIONSSteer and Non-Steer Lift Axle Suspension Systems

Page 2: H770 Auxiliary Trailer Applications brochure

COMPOSILITE SCWCOMPOSILITE SCW

Visit us on the web and spec your Lift Axle in a few clicks!www.hendrickson-intl.com/Auxiliary

Confi gure YourLift Axle

Confi gure your Lift Axle

to your specifi cations

with a few simple drop

down menu picks

Results will give you a

part number and details

about your lift axle

STEP 1

STEP 2

Get Results• Part Number

• Part Details

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LIFT AXLE CONFIGURATION TOOL

Page 3: H770 Auxiliary Trailer Applications brochure

TABLE OF CONTENTS

TRAILER STEER AXLE PRODUCTSCOMPOSILITE®

SCW(B) (08, 10, 13.5 and 20K capacities) ................................................................................................................ 2,3

TOUGHLIFT®

LKW(B) (20 and 25K capacity)................................................................................................................................... 4

TRAILER NON-STEER AXLE PRODUCTSCOMPOSILITE®

FXW(B) (08, 10 and 13.5K capacities) ......................................................................................................................... 5

TOUGHLIFT®

FNW(B) (13.5K capacity) .......................................................................................................................................... 6

FMW(B) (20 and 25K capacities) ............................................................................................................................... 6

Steer and Non-steer Specifi cations ................................................................................................................. 7

Value-Added Features / Options ................................................................................................................... 7,8

Air Control Systems ............................................................................................................................................. 8

Air Disc Brakes ...................................................................................................................................................... 8

1

Hendrickson Specialty Products - Auxiliary Axle Systems

Platform of Trailer Lift AxlesHendrickson is the leading tier one OEM supplier of heavy-duty trailer lift axle suspensions for the North American commercial vehicle industry. Our commitment to quality and product innovation drives the industry leadership position, thus promoting the development of products that enhance performance and durability.

Hendrickson has an extensive fi eld sales, parts and service organization to support our customers around the globe - trailer owners, dealers, fl eets and OEMs. Our investment in new technologies will continue as we strive to deliver customers more value.

INNOVATION...DRIVEN BY YOU.

8

Air Control Systems — Lift AxlesHAC-UCO: Outside the cab composite box

HAC-USO: Outside the cab stainless box

HAC-MCA: Outside the cab controls - auto lift when vehicle turned off

Air Kit Features:

• Compact size reduces amount of space required to mount controls

• Fewer fi ttings reduce system leak potential

• Higher airfl ow delivers better response when air controls are activated

• Color-coded connections provide easy identifi cation and reduce installation time

• Inside and outside the cab air kit models available

Air Disc Brakes Versatile Braking ApplicationDesigned for applications with extremely demanding brake usage, air disc brakes provide consistent performance during extended braking application cycles such as long descending grades. Combined with the market leading lightweight advantages of COMPOSILITE® and TOUGHLIFT® axles, Hendrickson air disc packages deliver leading technology and the competitive edge fl eets expect from Hendrickson.

To learn more about Air Disc Brakes, call (800) 660-2829 for the Lift Axle Models Available with Air Disc Brakes

Outside Mounted Stainless Box

Outside Mounted Composite Box

COMPOSILITE® and TOUGHLIFT®

Worldwide, OEMs, Fleets and Owner Operators put their trust in Hendrickson for innovative trailer air lift suspension technology. For many years, the Hendrickson lift axle suspensions’ increasing popularity has proven the ability to handle the rigors of the most severe trailer applications. COMPOSILITE and TOUGHLIFT lift axle platforms bring a wide breadth of features to meet your hauling challenges. You have the choice of various ride height ranges for light or extreme duty applications, as well as single or dual tire accommodation for maximum capacity range and turning radius or wheel cut.

In any type of Trailer lift axle application, Hendrickson helps to increase your payload, protect your cargo, ensure vehicle control and keep your equipment operating at peak effi ciency.

For more information on the COMPOSILITE or TOUGHLIFT Trailer lift axle products, contact your local trailer dealer or Hendrickson Auxiliary Axle Division (Specialty Products Group) at 1-800-660-2829.

Strengthen your competitive edge

Value-Added Features / Options (continued)

agd ge,

Other air disc brake options (such as the MAXX22T ™ pictured to the right) available soon.

Page 4: H770 Auxiliary Trailer Applications brochure

COMPOSILITE®

SCW(B)13K Specifi cations Capacity: Up to 13,500 pounds

Weight (with drum brakes): 865 pounds

Travel: 13 inches

Lift: 10 inches

Wheel Cut: 31 degrees

Packaging Space: 22.1 inches

31º

COMPOSILITE SC SteerableTurning Angle

2

Available with Air Disc Brake feature (drum brake shown) Optimized Linear Damper

• Coil spring eliminated to improve damper life• 3-year warranty package*

Heavy-duty compliant tie rod (HD-CTR) with threaded end, single point adjustment

Integrated Knuckle• Manufactured by Hendrickson• Adaptable for custom requests• Available with light weight wheel ends and Hendrickson’s integrated brake / knuckle system with validated brake linings

V-Rod Feature• V-rod feature added for increased lateral stiffness needed on tight turnsOptimized Package Design

• 22.1-inch package space• Shorter trailing arms to condense frame space required

* Contact your local Hendrickson representative for complete warranty terms, conditions and limitations.

Hendrickson introduces the COMPOSILITE® and TOUGHLIFT® families of lift axles for steerable trailer applications. The COMPOSILITE SC series of lift axles delivers all the advantages trailer end-users have come to expect with Hendrickson products: reliability, cost-effectiveness and high quality. All COMPOSILITE SC trailer models come standard with the HD-CTR threaded end tie rod with single point adjustment. For lateral stiffening enhancement a V-Rod design is also built into the 08, 10, 13.5K application - and optional on any 20K confi gurations. The new TOUGHLIFT LK trailer model offers a round tube axle design and the ability to accommodate various ride heights in a dual tire steerable series. Both steer families offer a full range of trailer lift axle capacities.

Steerable Lift Axles

SCW(B)13K

COMPOSILITE®

SCW(B)08/10K Features• Optimized package design

• Fabricated knuckle with 325 × 100mm metric brake:

• 325 × 100mm metric brake for: - 08K: 6-hole H&D’s for 17.5-inch wheel - 10K: 8-hole H&D’s for 19.5-inch wheel

SCW(B)20K Features• Optimized package design

• Integrated knuckle and brake system

• 16.5 × 6 brake for super-single or fl otation tires - for use on approved rims

SCW(B)20K Specifi cations Capacity: Up to 20,000 pounds

Weight (with drum brakes): 1,402 pounds

Travel: 12 inches

Lift: 9 inches

Wheel Cut: 25 degrees

Packaging Space: 26.5 inches

SCW(B)08/10K Specifi cations Capacity: Up to 10,000 pounds

Weight (with drum brakes): 778 pounds

Travel: 13 inches

Lift: 10 inches

Wheel Cut: 31 degrees

Packaging Space: 22.1 inches

SCW(B)08/10K

SCW(B)20K

3

Pre-Plumbed System

Page 5: H770 Auxiliary Trailer Applications brochure

54

Hendrickson designed our new Leading Kingpin axle to provide dual tire capability, accommodate various ride heights and facilitate your installations.The new LK suspension and axle were designed around the proven HLM rigid axle concept for rigorous environments and incorporates Hendrickson’s popular QUIK-ALIGN® feature and TRI-FUNCTIONAL® bushings. The fabricated knuckle design minimizes kingpin offset for a more effi cient package while incorporating a fully integrated brake system designed by Hendrickson.

20º

SteerableTurning Angle

LKW(B) Specifi cations Capacity: Up to 25,000 pounds

Weight (with drum brakes): 1,620 pounds

Travel: 9.5 inches

Lift: 6.5 inches

Wheel Cut: 20 degrees

Packaging Space: 26.0 inches

TOUGHLIFT®

LKW(B)

QUIK-ALIGN® • With Shear Nut feature at recommended torque• Simplifies the alignment process for quick and reliable adjustment

Protected Lift Air Springs• Lift air springs packaged within the hanger design offer protection from road debris, reducing maintenance costs

Hendrickson IntegratedBrakes• Hendrickson integrated brakes simplify brake installation and service while optimizing weight savings Fabricated Knuckle Design

• Hendrickson’s fabricated knuckle technology with integrated brakes minimizes the kingpin offset for a more effi cient package design

Adjustable Tie Rod• Heavy duty and threaded end, round tube adjustable tie rod offers increased durability of the self-steering axle allowing for effective and effi cient toe adjustment and centering

Lockstraight Mechanism• Automatically locks suspension straight when vehicle is placed in reverse and axle is in the raised position• No dampers required

COMPOSILITE®

Hendrickson designed the COMPOSILITE® FX fi xed suspension with features and benefi ts of the steerable SC suspension system up to 13,500-pound capacity. The lightweight fabricated axle is equipped with common components of the SC model such as Hendrickson integrated 15 × 4-inch brakes and zero-torsion bushings and identical air springs. The COMPOSILITE FX trailer models now come standard with a V-rod design built in for improved lateral stiffness - especially in Tag Axle confi gurations. A compact design improves installation for tight frame space availability while in-line air springs minimize package space and helps reduce the risk of possible trailer confi guration interferences.g

Non-Steerable Lift Axles

FX08K FX10K FX13KCapacity: Up to 8,000 pounds Up to 10,000 pounds Up to 13,500 pounds

Weight (with drum brakes): 815 pounds 817 pounds 930 pounds

Brakes: 325 × 100 mm 325 × 100 mm 15 × 4-inch

Travel: 13 inches

Lift: 10 inches

Packaging Space: 22.1 inches

FXW(B) 08/10K and 13K

FXW(B) Specifi cations

The non-steer lift axles by Hendrickson also offer rugged reliability and durability. The COMPOSILITE® FX series was built around a compact design with common components to the SC steerable line of lift axles for consistent features and use on the same vehicle. Hendrickson’s TOUGHLIFT® platform of lift axles delivers a rugged round tube axle design to any trailer applications. Both product families compliment the full line of non-steerable capacities ranging from 10,000 to 25,000 pounds.

The TOUGHLIFT FMW(B) is rated from 20,000 to 25,000 pounds and has proven its rugged effectiveness for the trailer market. The series is engineered to accommodate a wide range of ride heights with features like Hendrickson’s TRI-FUNCTIONAL® bushing and QUIK-ALIGN® - similar to the HT™ and INTRAAX® bushing and alignment features.

Model:

Page 6: H770 Auxiliary Trailer Applications brochure

76

FMW(B) Specifi cations Capacity: Up to 25,000 pounds

Weight (with drum brakes): 1,125 pounds

Travel: 9.5 inches

Lift: 6.5 inches

Axle Type: 5-inch round

Packaging Space: 26.0 inches

FNW(B) Specifi cations Capacity: Up to 13,500 pounds

Weight (with drum brakes): 1,015 pounds

Travel: 12.0 inches

Lift: 8.5 inches

Axle Type: 5-inch round

Packaging Space: 30.0 inches

Hendrickson’s TOUGHLIFT® FMT non-steer lift axle is engineered for rugged on- and off road applications accommodating the TRI-FUNCTIONAL® Bushing that helps absorb brake and acceleration forces while providing superior roll-control. The QUIK-ALIGN® feature simplifi es the alignment process eliminating welding of the alignment collar. TOUGHLIFT FMW(B) applications are available in 5/8- or 3/4-inch axle wall thicknesses and capacities up to 25,000 pounds.

TOUGHLIFT® FN non-steer lift axle has been road proven for years in the trailer market. Weight conscious haulers use this model for the additional weight allowance on platforms, semi-dumps, etc. This product parallelogram design uses rubber bushings on wide beams to help increase lateral stiffness. The FN designed around a Hendrickson round axle concept continues to provide superior performance and rugged durability.

FMW(B)16K-25K (previously HLM model)

FNW(B)13K (previously HLN model)

Pre-Plumbed SystemIntegrated air system reduces installation time through pre-located air tank, hoses and valves.

TIREMAAX® PRO (Available on COMPOSILITE® FX only - FM and FN models coming soon)The industry’s only tire pressure control system.

Value-Added Features / Options

STEERABLE Lift Axle Specifications

BRAND MODELMAXIMUM CAPACITY

(lbs.)

APPLICATION WEIGHT (lbs.)

DRUM BRAKE AIR DISC BRAKE

RIDE HEIGHTS (inches)

COMPOSILITE

SCW(B)08 8,000 12.5 - 21.5

SCW(B)10 10,000 12.5 - 21.5

SCW(B)13 13,500 8.5 - 21.5

SCW(B)20 20,000 9.5 - 18.5

TOUGHLIFT LKW(B)25 25,000 9.0 - 17.0

NON-STEER Lift Axle Specifications

BRAND MODELMAXIMUM CAPACITY

(lbs.)

APPLICATION WEIGHT (lbs.)

DRUM BRAKE AIR DISC BRAKE

RIDE HEIGHTS (inches)

COMPOSILITE

FXW(B)08 8,000 12.5 - 21.5

FXW(B)10 10,000 12.5 - 21.5

FXW(B)13 13,500 8.5 - 21.5

TOUGHLIFTFNW(B)13 13,500 13.0 - 23.0

FMW(B)20 20,000 9.0 - 17.0

Specifi cations

* (W) Weld-On (B) Bolt-On frame attachments.

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Hendrickson offers a variety of value-added options to help increase productivity for the end user operating a lift axle V-Rod

• Attaches to lower beam pivots and front cross member - providing increased lateral stiffness, especially when lift axles are used in tag position or rear location on the trailer

HD-CTR (Heavy Duty Compliant Tie Rod)• Single point adjustment tie rod with threaded ends allows for toe adjustment with the turn of the round tube tie rod. Bushing tie rod ends allow for lubrication-free maintenance

Lock Straight• Locks suspension straight when vehicle is placed in reverse or raised

Air Disc Brakes (Drum Brake shown)• For applications with extremely demanding brake usage - provides consistent performance during extended braking application cycles such as long descending grades

778

780

865

1,402

1,620

815

817

930

1,015

1,125

N/A

N/A

930

Available soon

Available soon

N/A

N/A

1,035

Available soon

1,250

Page 7: H770 Auxiliary Trailer Applications brochure

8

Air Control Systems — Lift AxlesHAC-UCO: Outside the cab composite box

HAC-USO: Outside the cab stainless box

HAC-MCA: Outside the cab controls - auto lift when vehicle turned off

Air Kit Features:

• Compact size reduces amount of space required to mount controls

• Fewer fi ttings reduce system leak potential

• Higher airfl ow delivers better response when air controls are activated

• Color-coded connections provide easy identifi cation and reduce installation time

• Inside and outside the cab air kit models available

Air Disc Brakes Versatile Braking ApplicationDesigned for applications with extremely demanding brake usage, air disc brakes provide consistent performance during extended braking application cycles such as long descending grades. Combined with the market leading lightweight advantages of COMPOSILITE® and TOUGHLIFT® axles, Hendrickson air disc packages deliver leading technology and the competitive edge fl eets expect from Hendrickson.

To learn more about Air Disc Brakes, call (800) 660-2829 for the Lift Axle Models Available with Air Disc Brakes

Outside Mounted Stainless Box

Outside Mounted Composite Box

COMPOSILITE® and TOUGHLIFT®

Worldwide, OEMs, Fleets and Owner Operators put their trust in Hendrickson for innovative trailer air lift suspension technology. For many years, the Hendrickson lift axle suspensions’ increasing popularity has proven the ability to handle the rigors of the most severe trailer applications. COMPOSILITE and TOUGHLIFT lift axle platforms bring a wide breadth of features to meet your hauling challenges. You have the choice of various ride height ranges for light or extreme duty applications, as well as single or dual tire accommodation for maximum capacity range and turning radius or wheel cut.

In any type of Trailer lift axle application, Hendrickson helps to increase your payload, protect your cargo, ensure vehicle control and keep your equipment operating at peak effi ciency.

For more information on the COMPOSILITE or TOUGHLIFT Trailer lift axle products, contact your local trailer dealer or Hendrickson Auxiliary Axle Division (Specialty Products Group) at 1-800-660-2829.

Strengthen your competitive edge

Value-Added Features / Options (continued)

agd ge,

Other air disc brake options (such as the MAXX22T ™ pictured to the right) available soon.

Page 8: H770 Auxiliary Trailer Applications brochure

Hendrickson Lift Axles —

We’ll put it all together for you

Customer Service1.800.660.2829

Puzzled? Not sure of your application requirements?Hendrickson’s customer support team will help guideyou through the process, getting you the right auxiliarylift axle for the job!

Hendrickson offers the widest variety of lift axles intoday’s market, meeting the requirements of anyapplication. Our technical support team is dedicatedto helping you fi nd the lift axle that best fi ts your needs.

Page 9: H770 Auxiliary Trailer Applications brochure

Auxiliary Axle Systems is TS-16949 Registered

www.hendrickson-intl.com

SPECIALTY PRODUCTS -AUXILIARY AXLE SYSTEMS277 North High StreetHebron, OH 43025 USA800.660.2829740.929.5600 • Fax 740.929.5601

Hendrickson Canada250 Chrysler Drive, Unit #3Brampton, ON Canada L6S 6B6800.668.5360905.789.1030 • Fax 905.789.1033

H770 11-15

Call Hendrickson at 800.660.2829 or 800.668.5360 in Canada for additional information.

Printed in United States of AmericaInformation contained in this literature was accurate at the time of publication. Product changes may have been made after the copyright date that are not refl ected. © 2015 Hendrickson USA, L.L.C. All Rights Reserved