gulf petrochemical industries company. introductionrc codes of management practicesgpic journey to...
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Beyond Excel lence
Gulf Petrochemical Industries Company
Responsible Care Initiation to Implementation at GPIC
11 December 2012
Beyond Excel lence
AgendaAgenda
Introduction
RC Codes of Management Practices
GPIC Journey to RC
Benefits
Beyond Excel lence
IntroductionIntroductionEstablished in December 1979Joint-Venture between the Government of Bahrain , (SABIC) Saudi Arabia & (PIC) KuwaitUtilises Natural Gas as raw materialStarted production in 1985 Ammonia , Methanol (1200 TPD each) and Urea (1700 TPD)Manpower : 474 Employees Capital : BD 60,000,000
Established in December 1979Joint-Venture between the Government of Bahrain , (SABIC) Saudi Arabia & (PIC) KuwaitUtilises Natural Gas as raw materialStarted production in 1985 Ammonia , Methanol (1200 TPD each) and Urea (1700 TPD)Manpower : 474 Employees Capital : BD 60,000,000
Beyond Excel lence
GPIC ValuesGPIC Values
To be a global, dynamic world-class petrochemical and fertiliser company of choice, recognised for excellence
Our Vision
Our Mission
To add value to our customers and shareholders by meeting their expectations whilst:• Producing high quality products • Focusing on customers • Optimizing business in a cost effective, safe,
environmentally friendly and socially responsible way • Embracing knowledge, creativity and best practices
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RC 14001“Responsible
Care”
ISO 27001“Information
Security”
PSM OSHA 1910.119
“Process Safety Management”
ISO 31000 “Risk
Management”
PAS 99
ISO 9001“Quality
Management”
OHSAS 18001“Occupational
Health & Safety”
ISO 26000“Social
Responsibility”
Best Practice Management Systems
ISO 50001“Energy
Management System”
ISO 22301“BusinessContinuity
Management”
ISO 14001“Environment Management”
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What is Responsible Care?
Responsible Care® is the chemical
industry’s global initiative to drive
continuous improvement in health, safety, security and
environmental performance.
Being a Responsible Care company means sharing
information with communities and
others about performance and ways to improve.
It means addressing concerns about
health, safety and security, the
environment and product. And it
means doing more than what is
required by the regulations.
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Responsible Care First Look-ACC
1985• Began in
Canada in 1985
1988• ACC
adopted Responsible Care
1993• Extended
program to companies in the transportation and storage sectors
2003• Management
Systems• Transparent
Metrics Reporting
• Security Code• Third-Party
Certification• Increased
Focus on Business Value
2009• Goals and
Targets (RC 3.5)
American Chemical Council
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“Inside” the Facility Codes• Pollution
Prevention • Process Safety • Employee Health
& Safety • Security
“Outside” the Facility Codes• Community
Awareness & Emergency Response
• Distribution • Product
Stewardship • Security
Responsible Care®Codes of Management Practices
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Development of Responsible CareDevelopment of
Responsible Care
• American Chemical Association ( ACC ) developed the systems of the RC.
• International Council of Chemical Association ( ICCA ) became the awarding body of RC to Associations.
• GPCA developed its systems to fulfil the ICCA requirements.
• GPCA got the full membership of ICCA in June 2009.
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Responsible Care
GPIC has signed a declaration for adopting the principles of
Responsible Care
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Responsible Care GPIC Journey
2008•GPCA Responsible Care® program
Dec. 10th 2009•GPCA signed MOU with International Council of Chemical Association (ICCA)
19 January 2010•GM’S Declaration of support for Responsible Care®
20 to 23 May 2010•Pre-assessment and gap analysis for RCMS was conducted by DNV
20 – 21 June 2010.•final assessment
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Responsible Care® GPIC Gaps Identified
1
• To include the words “Responsible Care & Security” into the company’s SHE Policy (Done & Approved)
2
• To review and formally issue GPIC’s Security Vulnerability Assessment (SVA) (Reviewed and Issued)
3
• To plan and conduct Responsible Care awareness training (Done to the satisfaction of audit and it is a continuous process)
4
• To develop a matrix with all positions and how each and every position relates to Responsible Care (Issued)
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Integrated Quality , Safety , Security , Health, Environment and Social
Responsibility Policy
Integrated Quality , Safety , Security , Health, Environment and Social
Responsibility Policy
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GPIC’s Security Vulnerability Assessment Report
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GPIC’s Security Vulnerability Assessment Report
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GPIC’s Security Vulnerability Assessment Report
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GPIC’s Security Vulnerability Assessment Report
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GPIC’s RACI Matrix (initial)
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GPIC’s RACI Matrix (revised)
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ETHIC for the Safe & Environmentally Sound Management of Chemicals
OLD ETHIC Responsible Care ETHIC
Ï Do what the law requires P Do right thing (exceed laws)
Ï Low profile P Be seen to do right (or wrong) thing
Ï Limit product obligations P Life cycle stewardship
Ï Downplay public concerns P Seek & address public concerns
Ï Assumption of product innocence P Precautionary approach
Ï Hazard info. only if necessary P Public, employees right to know all
Ï Defensive approach to new regulations P Lead in public policy process
Ï Every company for themselves P Mutual aid & peer pressure
Ï Ignore or fight advocates P Seek advocates’ input
Ï Bottom line, laws guide decisions P Integrate all above into decisions
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Who Benefits• Reduction of
costs for addressing accidents.
• Cost reduction by energy and resources saving
• Cultivation of good company atmosphere (good corporate culture)
• Security of safe and healthy working environment
• Employee can take pride and have confidence that the company practices Responsible Care in good ethical consciousness
• Proper evaluation of activities
• Enjoyment of benefits of useful products as well as the protection of global environment
• Enhance public trust in industry
• Security of local environment with minimal risk of pollution
Top Manageme
nt
Employees and
Contractors
General Public
Local Residents
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GPIC Commitments
• Occupational illness
• Health and Safety at work
Lost Time
Accidents and fatalitie
s
• SOx, NOxEmissio
ns to Air
• Phosphates, Nitrites, Chemical Oxygen Demand
Effluents to
water
• Hazardous and Non hazardous
Wastes
• Qualified and registered contractors
Chemical transport incidents
• Enhancement of product per tone, CDR
Energy
Beyond Excel lence
Rec 14001 Certificate
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Thank You