gt - may ep thuy luc - (142).pdf
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Gio trnh c khMy p thy
lc
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Chng 1
Cc khi nim c bn
1.1. Nguyn l hot ng v phn loi
My p thu lc l mt my cng c s dng ngun lc l h thng thulc, da trn nguyn l nh lut Pascal. Nu ta c 2 xilanh-pittng c ni vi
nhau bng ng dn, nhhnh 1-1a, bn trong cha y cht lng. Di tc dng
ca ngoi lc ln pittong 1,P1, s to ra mt p sut trong cht lngp, gi l p
sut thu tnh. Theo nh lut Pascal, p lc pc truyn cho ton b khi cht
lng nm trong 2 xilanh v lun c hng vung gc vi mi thnh ng. p sut
cht lng c to ra c gi tr1
1
f
Pp = . Nhvy, do p sut cht lng lun c
chiu vung gc vi pittng ln 2, nn chng to ra p lc tc dng ln pittng 2
c gi tr P2= p.f2. Chnh lc ny s to ra cng nng bin dng vt liu 3.T , ta c:
1
2
12
f
fPP =
(1.1)
C ngha l, lc P2 lun bng tch ca lc P1vi t s gia din tch f2ca
pittng 2 trn din tch f1ca pittng 1. Nhvy, t s f2/f1cng ln, p lc dng
gia cng vt liu cng ln.
Hnh 1-1.My p thu lc
a. nguyn l hot ng; b. s kt cu; c. s my p c dm di ng
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Theo hnh 1.1.b, kt cu my p thu lc gm cc cm chnh sau:
Thn khung my;
H thng thu lc;
H thng iu khin.
Nguyn l hot ng ca my p: Xi lanh cng tc 4 c c nh trn dm
ngang trn 6 v lin kt vi dm ngang c nh di 9 qua cc tr dn hng 7,
to thnh thn khung my. Pittng 5 chuyn ng trong xi lanh 4, c gn vidm di ng 8, c trt theo tr dn hng. Trn dm di ng c bn my trn
vi cc rnh lp bulng lp khun trn. DM di ng c chuyn ng i
xung nh pittng cng tc v chuyn ng i ln nh pittng tr v 11. Trn
dm c nh di c lp bn my (di) dng lp khun di. Do s dng
ngun cht lng p sut cao, nn gia xi lanh v pittng thng dng cc loi
m kn (giong) trnh r r lm gim p lc cht lng.
Cc thng s c bn ca my p thu lc:
Lc p nh mc di tc ng ca p sut ti a ca cht lng gi l lc p
danh ngha PH, c xc nh bng tch s gia p sut danh ngha ca khi chtlngpvi din tch tit din ngang ca pittng cng tcf.
Chiu cao kn ca my H - khong cch gia hai bn my.
Khong lm vic S qung ng dm di ng c kh nng trt t do.
Tc dm di ng i xung l tc khng ti, thng s dng tc
nhanh.
Tc p l tc khi p to hnh bin dng kim loi, thng chm.
Tc tr v ca bn my l tc khng ti, ph thuc xilanh-pittng i
ln.
Kch thc bn ca dm ngang dng lp bn my.
Kch thc bn my di, dng lp khun.
My p thu lc rt a dng. Vi mt cm to lc bm - pittng- xi lanh c
th lp thnh nhiu dng my khc nhau, phc v cc dng cng ngh khc nhau.
Tu theo chc nng cng ngh, my p thu lc c phn thnh my p
gia cng vt liu kim loi (hnh 1-2.a), my p gia cng vt liu phi kim loi
(hnh 1-.2.b) v cc my cng dng khc. Trong ti liu ny ch yu gii thiu
my p kim loi. My p kim loi c chia thnh 5 nhm: my p rn t do
dp th tch, my p chy kim loi, my p dp tm, my p dng trong lp rp
v my p p kim loi ph thi. Cng vi s pht trin ca cng ngh gia cng p
lc, cc dng my mi dn xut hin nhm p ng yu cu ca tng cng nghring bit.
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Hnh 1-2.Phn loi my p theo chc nng cng ngh
a. my gia cng kim loi; b. my gia cng phi kim loi
My p thu lc gia cng kim loi
Rn
Myctphi
Bngui
Dp
Ctbavia
Dn
i-Dt
inh
t
Chut
Thanh-ng
Thanhnhhnh
pchyngui
M rn v d th tch M ch
My p thu l c dng gia cng v t li u phi kim lo i
My giacng ccbt phi
kim loi
My giacng cht
do
My pcc tmphi kim
loi
My tng gia
cng nngcht do
My giacng bng
pp dng incc
My ngvin v
ng bnh
My dp tm My nn sa v lp
rp
My x l ph
liu kim loi
M
yctvtliutm
Dp
tmtcdngn,kp
D
bncaosu
Unv
m
Kovdpdn
D
tmd
U
nvgpmptmdy
Nnsa,tinhchnh
plprp
Chn
ngbnh
nggi
pbtkimloi
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My p nhm th nht l my p dng rn t do v dp th tch. My
dng rn t do v rn trong khun n gin c lc p danh ngha PH= 5 120
MN(500 12000 T). My p dp th tch dng dp nng cc chi tit lm t
thp hoc hp kim nhm v hp kim magi, PH= 10 700 MN(1000 70000 T).
My p t l, dng t l su phi thp trng thi nng trong khun kn, PH
= 1,5 30 MN(150 3000 T). My p chut ko cc phi rn bng thp, PH= 0,75 15 MN(75 1500 T).
Nhm th hai gm cc my p dng p chy hay p n cc sn phm
dng ng - thanh nh hnh t hp kim mu v thp, c p lc PH = 0,4 120 MN.
Nhm th 3 bao gm: my p dp tm tc ng n, ch c xilanh cng
tc p vi PH = 0,5 10 MN (50 - 1000 T). My p vut su cc chi tit hnh tr,
vi tc ng kp c xilanh cng tc to lc p v xilanh to lc p bin,
PH = 0,3 40 MN (30 - 4000 T). My p cao su PH = 10 200 MN (1000 - 20000
T). My p gp mp, to mt bch, un v dp cc vt liu dng tm dy, PH = 3
45 MN (300 - 4500 T). My p lc, un lc cc cc vt liu dng tm dy trng thi nng, PH = 3 200 MN (300 - 20000 T).
Nhm th 5 thuc cc loi my p ng gi v ng bnh, dng p ph
liu dng nhphoi kim loi v cc ph liu kim loi, PH = 1 6 MN (100 - 600
T). My p vt liu phi kim loi bao gm: my p vt liu bt, my p cht do
v my p p cc dng tm, phin.
Ngy nay nhiu dng my mi xut hin: my p vt liu bn lng kiu
ng, c h thng kp cht khun bng c kh, nhng xilanh p vt liu bn lng
c thit k p 2 n 3 cp p lc. Cc my p chy chi tit dng cc di c bn
my di ng, my p un cc profin dng un v tu thu...Tnh cng ngh ca my p thy lc ph thuc kt cu ca thn my (kiu
ct, kiu hai tr, kiu mt tr v kiu chuyn dng) v kiu dng v s lng xi
lanh (pittng, pittng nhiu bc...). My bn tr c nh c s dng rng ri,
cc dm ng di chuyn theo phng thng ng (hnh 1-b). i khi khung my
c lm theo kiu chuyn ng (hnh 1-c). Cc my p n cc chi tit dng
thanh thng c kt cu dng nm ngang gim chiu cao nh xng.
Trn hnh 1-3 trnh by cc dng xi lanh ca my p, xi lanh kiu tr, kiu
pittng tr nhiu bc l loi xi lanh tc dng n. Xi lanh cng tc kiu pittng
nhiu bc
c s dng trong tr
ng hp khi phn d
i pittng i qua xi lanhcng tc (v d: my p thanh - ng).
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Cc xi lanh kiu pittng c s
dng rng ri khi dng du nhn lm
cht lng cng tc. Trong trng hp
ny, chi tit bt kn cho pittng thng
dng dng vng gng (xcmng).
Xilanh kiu pittng l xilanh tc dng
hai chiu, c th to lc nn gia cngkhi p sut cht lng tc dng mt
trn, v c th tr v khi p sut cht
lng tc ng pha di pittng. Trong
my p c xilanh cng tc t pha
di khung my, c th khng c
xilanh y v, trong trng hp ny,
xilanh chuyn ng tr v nh trng
lng ca phn chuyn ng ca my
p. Xilanh cng tc c ni vi thngcha cht lng qua cc ng dn.
1.2. truyn dn thu lc v thit b thu lc ca my p
Cc thnh phn ca h thng my p thu lc bao gm: my p, b phn
truyn dn, phn thu hi cht lng, cc thng cha, cc b phn iu khin - b
phn phi, cc van, cc ng ng ni, ct ni lin kt tt c cc phn t k
trn thnh mt h thng thng nht, h thng in v b iu khin.
Ngun cung cp cht lng p sut cao cho my p quyt nh dng dn
ng ca my p. H thng cung cp cht lng quyt nh s thu lc v tcng ca my p (hnh 1-4).
C 2 dng cht lng s dng trong my p thu lc l du khong v nh
tng.
Cc dng dn ng gm dn ng kiu dng bm v dn ng kiu dng b
tng p. Trong dng dn ng dng bm c phn lm 2 loi, c dng bnh tch
p v khng dng bnh tch p. Khi dng loi dn ng khng c bnh tch p,
ngun cp cht lng p sut cao cho my p ch thc hin t cc bm.
H thng dn ng c bnh tch p l h thng cht lng cng tc c cp
ng thi t bnh tch p v t bm hnh trnh cng tc.
Hnh 1-3. Cc dng xilanh ca my pthu lc
a. kiu Plud; b. kiu nhiu bcc. kiu pittng
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i vi cc h thng dn ng kiu tng p, cht lng c cp cho my p
trong hnh trnh cng tc nh b tng p, cht lng cng tc c cp theo tng
lng nht nh. B tng p l bm xilanh p sut cao.
Hnh 1-4.Phn loi trm p thu lc
Cht lng cng tc cng l mt c trng ca my p thu lc, chng quyt
nh c im kt cu ca my p. Du khong l dng cht lng cng tc dng
trong my p thu lc c p lc khng ln. Chng c nhiu u im nh nht
cao, h s bin dng th tch nh, khng gy n mn chi tit. Nhng du khong
t. Ngc li, dng nh tng lm cht lng cng tc c gi thnh h thngdng cho cc my p thu lc c lc danh ngha ln, lng cht lng ln, tnh
kinh t tt.
Khi s dng kiu dn ng kiu bm c bnh tch p, bnh tch p c nhim
v tch tr nng lng trong ton b chu trnh cng tc ca my p thc hin
hnh trnh cng tc. Nh , lm u ti cho bm v ng c in. Nh c im
ca dn ng kiu bm c bnh tch p l nng lng tiu hao ph thuc vo tr
lc bin dng ca phi v dung lng ca bnh tch p.
i vi loi dn ng kiu bm khng c bnh tch p, th cng sut nh
mc ca ng c v bm c xc nh thng qua cng sut ln nht do my p
to ra. B dn ng s tiu th nng lng to ra cng c ch ca my p.
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S dn ng t b tng p dng cho hi hoc kh nn, nng lng tiu th
cng khng ph thuc vo tr lc bin dng ca phi. N c th m bo thc
hin c mt s ln cc hnh trnh ngn v lp li. Dn ng t b tng p c
kh s m bo tiu th nng lng khng ph thuc vo cng thc hin, n cng
m bo s lng ln cc hnh trnh lp li v lng bin dng ng u ca u
ba vo phi kim loi.
1.3. Cht lng cng tc v p sut s dng
Trong cc my p thu lc, cht lng cng tc thng dng l nh tng
hoc du khong. trnh g cho cc chi tit nhxilanh, pittng, cc chi tit iu
khin v ng ng, nc c cho thm 2 3 % cht nh tng. Thnh phn
ca cht nh tng bao gm: 83 87% du khong, 12 14% axit oleic v 2,5%
xt nng 40%. Du khong thng c dng l du my, du cng nghip,
du tuabin...
Bng 1-1
Quan h c tnh cc b phn ca my p thu lc v cht lngc tnh ca cc b phn ph thuc vo cht lng
cng tcB phn my p thulc
Nc - Nh tng Du khongm kn cc pittngng knh t 60-70mm khi p sut cao
Vng bt kn hoc xcmng
Khe h ng knh giapittng v xilanh l nh
B phn phi chtlng p sut cao Kiu van
Kiu van trt, c th sdng cc van loi khc
Bm Tc chm c kchthc tng i ln Tc nhanh v kch th
cnh
m kn ca thit bthu lc
Kiu mmR kn b mt hoc dngvng xcmng
Xi lanh Kiu pittngKiu pittng vi xi lanhng knh ln
Bnh tch pKhng c cc phn tngn cch v c ccphn t ny
Ch c cc phn t phncch gia du v hi
Cc tnh cht c bn ca cht lng cng tc l tnh chu nn v nht. H
s nn th tch i vi nc (nh tng) 5.10-6 cm2/N, vi du khong
l 6.10-6cm2/N, tng ng vi vng p sut lm vic ca cc my p. p sut chtlng cng ln, th h s nn th tch cng gim.
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nht ca du khong dng trong cc my p thu lc vo
khong 1,5 60E (BY), nhit khong 500C v p sut kh quyn. Trong khi
nht ca nh tng khng chu nh hng ca p sut, th nht ca du
thay i t ngt khi p sut du tng. Khi p sut ca du tng n gn 30MPa,
nht ca du tng ln gp i. Nhvy, cn phi tnh n quan h gia p sut
cht lng v nht trong cc kt cu c th tch cht lng ln v chuyn ng
vi p sut cao, nhtrong my p rn. Nhit bc chy ca hi du dao ng
trong khong t 160 2100C, v vy, cn phi ch khi rn p cc phi nng.
Cc loi du c nht nh, th nhit t bc chy cng thp.
Nhvy, cht lng cng tc s dng trong h thng thu lc ng vai tr
quan trng c tnh quyt nh i vi cc c im kt cu ca c cu dn ng,
h thng iu khin v ca c my p (bng 1-1).
p sut danh ngha ca cht lng cng tc trong my thu lc c tiuchun ho theo OCT 356 - 80. Cc p sut thng thng l 20, 30 v 40 MPa.
1.4. Chu trnh cng tcChu trnh cng tc l thi gian cc bc trong qu trnh gia cng bin dng.
Thi gian ca chu trnh ca my p dng tng qut c th biu din nhsau:
chkhgacgctTaKtTcht ttttttttT +++++++= (1.2)
trong :
tT- thi gian dm ngang treo, l thi gian tin hnh cp phi hoc lp dng
c,
tKt- thi gian chy khng ti, l thi gian dm ng dch chuyn xung n
lc dng c tip xc vi phi,
tTa- thi gian tng p sut cc xi lanh cng tc,tgct - thi gian hnh trnh cng tc, l thi gian tin hnh gia cng theo cng
ngh cn thit,
tc- thi gian nn p chi tit di p lc,
tga- thi gian gim p sut cc xi lanh cng tc,
tkh- thi gian hnh trnh tr v ca dm ngang,
tch- thi gian chuyn v tr ca c cu iu khin.
Cc my p c cc cng dng khc nhau, thi gian chu trnh c th khc
nhau, do s lng thnh phn v gi tr ca cc thnh phn cng khc nhau.
Th d, nh khi l phi trn my p rn, khng c cc thnh phn tT
v tgtc.
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Gi tr ca tng chu k ring bit do dng dn ng quyt nh. Th d, nu
Tchtvt qu tcrt nhiu, nn s dng kiu dn ng bng bm c bnh tch p,
cho nn ta c:
Kt
KtKt
v
St = ;
ct
ctct
v
St = ;
Kh
KhKh
v
St =
trong :
SKt, Sct, SKh- hnh trnh khng ti, hnh trnh cng tc, v hnh trnh tr v,
vKt, vct, vKh- tc trung bnh ca hnh trnh khng ti, ca hnh trnh cng
tc v ca hnh tnh tr v.
Tc chuyn ng ca dm ngang ca cc my p hin i c trnh by
bng 1-2.
Bng 1-2
c tnh tc ca my p thu lc (mm/s)
Lc p (MN)
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+ Cc xi lanh cng tc c ni vi thng cht lng p sut cao, cn xi lanh
y v c ni vi thng cha,
+ Cc xi lanh cng tc v xi lanh kh hi c ni vi nhau v vi ngun
cht lng p sut cao,
+ Cc xi lanh cng tc c ni vi ngun cht lng p sut cao, cn cc xi
lanh y v c ni vi bnh tch p.
Cc bin php thao tc hnh trnh y v:
+ Cc xi lanh cng tc c ni vi thng cha, cn cc xi lanh y v c
ni vi ngun cht lng p sut cao,
+ Khi xi lanh cng tc c ni vi thng cha, cc phn chuyn ng i
xung c thc hin di tc ng ca chnh trng lng ca n. Trong trng
hp ny nn b tr cc xi lanh tr v trn my p v hnh trnh i xung thc hin
di tc ng ca cht lng p sut cao.
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Chng 2
my p thy lc dn ng kiu bm khngc bnh tch p
2.1. Chc nng v hot ng ca cc cm chi tit
Hnh 2-1 biu din s my p dn ng bng nh tng nc kiu bm
khng c bnh tch p. Nguyn l hot ng nhsau:
Dm 1 gn vi pittng dng
to lc p khi gia cng kim loi.
Van 2 m cp cht lng cng tc
p sut thp, lu lng ln, cho my
p khi hnh trnh khng ti, bo m
tc chuyn dch ca dm ngangnhanh. Khi hnh trnh cng tc, van
2 ngn cch bnh cha vi ng
cht lng p sut cao.
ng c thy lc chp hnh 3 t
ng nng van cp 2 v m bo
cho cht lng t xilanh cng tc tr
v thng cha, khi dm ngang
hnh trnh y v. Thng cha 4
cung cp cht lng cho my p, khi
hnh trnh khng ti, p sut
khng kh trong bnh thng bng
0,4 0,8 MPa (4 - 8 kG/cm2). B
van t ng 5, b trit ti, s chuyn
bm sang lm vic ch khng
ti sau khi t p sut nh.
Van tun hon 6, van 1 chiu 7, bm pittng 8 dng cp cht lng cng
tc p sut cao trong hnh trnh cng tc. B phn phi 9 c chc nng iu khin
my p. Van mt chiu 10 ca cc xilanh y v dng cp v x cht lng
cng tc ra khi xilanh. Van 11 l van cp, cn van 12 l van x ca xilanh cngtc.
Hnh 2-1.S my p dn ng bngbm nc khng c bnh tch p
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pha di bn tri hnh 2-1, trnh by biu pha ng m cc van cab phn phi. Trn trc ng biu th hnh trnh ca van trn van, trn trc
ngang biu th gc quay ca cn iu khin ca b phn phi.
Dng cht lng cng tc tng ng vi cc v tr cc van trong b iu
khin:
- v tr III ("Dng") cc van 11 v 12 c m, cn van 10 ng. Cht
lng t bm qua b van t ng trit ti 5 n b phn phi, qua van 11 v van 12
n ng dn (ng ht) v bm. Nhvy, dm ca my p, khng chu p
lc ca cht lng nn gi nguyn v tr do van 10 ng.
- v tr II (hnh trnh khng ti) cc van 10 v 12 m. Cht lng t thng
cha qua van cp 2 t ng nng ln, chy ti xilanh cng tc, dm ngang i
xung. Di tc dng ca trng lng cc phn chuyn ng v p sut cht lng
t thng cha ln pittng cng tc, cht lng t xilanh y v c nn v chy
qua van 10 v thng cha v xilanh cng tc.
- v tr I (hnh trnh cng tc) cc van 10 v 11 m. Cht lng t bm qua
van 11 v phn trn ca v van 2 ti xilanh cng tc. T xilanh y v, cht
lng c nn qua cc van 10 v 11 ang m ti xilanh cng tc ca my p.
Van in y cng bng p sut cht lng cp t bm ti v lc ca b tr
du 3 khng m van. Khi p sut trn ng cng tc t tr s t trc
b t ng trit ti th van tun hon s nng ln v bm s bt u lm vic
khng ti. My p thc hin vic p phi rn.
- v tr IV (hnh trnh y v) van 12 m, cht lng di p sut t bm s
m van 10 v in y xilanh y v, cn t xilanh cng tc cht lng c y
qua van 12 c tit din nh ti thng cha. p sut trong xilanh cng tc gim
xung, b tr dn 3 nng van cp ln v cht lng t xilanh cng tc qua van cp
s c nn t do tr v thng cha, dm ngang ng c nng ln.
Khi thit k b phn phi ca my p c dn ng kiu bm khng c bnh
tch p, cn ch bt k v tr no ca cn iu khin th tt c cc van khng
c ng ng thi. Nu ng ng thi, c th dn ti va p thy lc trn
ng ng v lm cho b t ng chu ti lm vic t ngt v gy hng hc.
2.2. Cc loi bm
Trong h thng truyn ng ca my p thy lc, bm tc dng tnh c
s dng rng ri nht. Cc bm ny, theo loi cht lng s dng, c chia ra loibm nh tng v bm nc.
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Trong cc loi bm nc (bm nh tng nc) dn ng my p thy
lc, ngi ta thng s dng bm kiu pittng c trc khuu, b tr nm ngang,
c cng sut ti 1500kW.
p sut cht lng cng tcthng dng l 20 hoc
32MPa (200 hoc 320
kG/cm2). Cc bm c tc
ng n v tc dng kp.
S ca bm 1 pittng
tc dng n c trnh
by trn hnh 2-2.
K hiu f l din
tch ca pittng, v l vn
tc, q l lng cp ca mt
pittng, r l bn knh
khuu, l gc quay catrc khuu v l vn tc gc quay ca trc khuu.
n gin ha cho cc tnh ton, ta coi chiu di thanh truyn bng v
cng. Khi :
vfq .= v sinrv= , vy ta c sinfrq=
Hnh 2-3.Biu lu lng ca bm
a. Mt pittng; b. Hai pittng; c. Ba pittng
Hnh 2-2.S bm mt pittng tc dng ngin
1. trc khuu; 2. tay bin; 3. con trt;4. pittng; 5. m kn; 6. van y; 7. thng cha;8. ng ng p sut cao; 9. van ht; 10. v bm
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C ngha l, lu lng cht lng cng tc l mt hm Sin ca gc quay ca
trc khuu. Nhvy, trong trng hp bm 1 xilanh, lu lng cht lng khng
ng u theo thi gian. iu nh hng n qu trnh nn p kim loi bin
dng.
Trn hnh 2-3 trnh by biu lu lng ca bm ph thuc vo s
pittng, lu lng cc i c coi bng mt n v. Bm ba pittng tc dng
n, trn trc c ba khuu c b tr lch nhau 1200, cho lu lng v p sutcht lng tng i u theo thi gian.
Bm 5 pittng khng c s dng, v khi kt cu bm phc tp, chiu
rng bm tng, s ng u ca lu lng t c ci thin.
Cc van t ng dng phn phi cht lng trong h thng thu lc. Khi
trc khuu t mt gi tr vng quay nht nh, c gi l s vng quay ti hn,
van lm vic km theo ting g khi van ng m, lu lng cht lng tr nn
khng u do s ng v m ca van khng tng ng vi hnh trnh pittng.
Tc trung bnh vcca pittng, theo cc s liu vn hnh ca bm, thng
ly bng 0,5 1,5 m/s, nhng khng qu 3m/s, v, nu khng s xy ra s mimn nhanh cc m kn ca pittng v xut hin ting g ca van.
30
n.SvC = (2.1)
trong :
S - hnh trnh ca pittng (m);
n - s vng quay ca trc khuu trong mt pht, gii hn do ting g
ca van, thng ly n = 125 180 v/ph.
Lu lng thc t, hoc c ch ca bm, m3/s
061 = fsznQe (2.2)
trong :
f - din tch nh pittng, m2,
z - s pittng,
n s vng quay ca trc khuu, v/ph;
0- h s tn hao th tch ca bm.
Cng sut trn trc khuu ca bm c xc nh theo cng thc:
M
epQN
=0
1000 (2.3)
trong :
M- h s tn hao c kh ca bm, khong 0,80 0,85,
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p - p sut ca cht lng do bm to ra, MPa.
Tc trung bnh ca cht lng trn ng ng ht khng c qu 0,3m/s.
Mc nc cao nht ca nc trong thng cha phi cao hn trc ca pittng
khong 4 - 5m. Tc trung bnh ca nc ti cc van ht thng khng qu
3m/s v cc van y khng qu 6m/s.
Cc chi tit chnh ca bm (hnh 2-4) l thn v c trc khuu v b
dn hng, trc khuu, thanh truyn, con trt, pittng, thn van v cc van.Thn v bm 1 c c bng gang, c khi lng ln gim rung cho
bm do tc ng ca cc khi lng chuyn ng tnh tin. Thn v c tnh
ton kh nng chu ko v chu un di tc dng ca hp lc ca tt c cc
pittng. i vi bm ba pittng, hp lc ca cc pittng thng ly l bng 2.f.p
(f- din tch nh pittng, p - p sut nh mc ca bm).
ng sut tng hp cho php do un v ko khi tnh ton thng ly
bng [] = 7 8 MPa.
Hnh 2-4.Bm kiu ngang ba pittng
Trc khuu 2 c ch to bng thp 45 v qua cng ngh rn. ca trc
khuu thng lm theo kiu trt hoc ln. Trc khuu thng b tr hai hoc
bn . bn ca trc khuu v p sut c tnh ton theo hai phng
php trnh by trong phn my p trc khuu.
Thanh truyn 3 v con trt 4 c ch to bng cng ngh rn hoc c.
Chiu di thanh truyn thng ly L 5r (r bn knh khuu). B hng con
trt c dng hnh tr hoc phng. cc b dn hng hnh tr, nu b mn
c th thay cc ng lt bng gang. i vi cc b dn hng kiu phng th v tr
ca con trt c iu chnh bng cc m. p lc n v cho php trn b dn
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hng thng ly l 0,2 0,3 MPa. i vi cht ca con trt, p lc n v cho
php 9MPa, cn i vi m khuu cho php p lc n v 6 7 MPa.
Pittng 5 ca bm c ch to bng thp c bn cao v tnh chng g tt
20X13 v 3X13. B mt pittng c ti v gia cng mi bng. Lin kt ca
pitng vi con trt thng l theo kiu t do.
bt kn pittng ngi ta dng vng m trn nn vi cao su. m bo
thm t bng nc hoc nh tng cho m, chiu cao ca m phi nh hn
hnh trnh ca pittng.
Thn van 6 c rn t thp 25 hoc 35.
Cc van ht v van y c b tr cnh nhau hoc xp thnh dy theo chiu
ng. Cc van, van, l xo v chi tit lin kt c ch to t thp khng g
hoc brnz (ng thanh) cht lng cao. Van 7 thng c ch to c 8 dng
cn hng theo phn hnh tr ca tit din lu thng.
Hnh 2-5.Bm pittng kiu hng knh
Khi xc nh tit din lu thng ca cc van, thng xut pht t tr s
nng ca van (4 - 5mm). Cc bm nc c th s dng bm du, nhng khng
hp l v tnh cht ca du cho php thc hin kt cu ca bm du n gin hn
v gn hn.
Cc bm pittng lm vic vi du khong, c phn lm 2 loi: bm
pittng kiu hng knh v kiu chiu trc.
S bm c cc pittng b tr kiu hng knh c trnh by hnh 2-5.a, kt cu ca bm c trnh by hnh 2-5.b. Rto 1 ca bm quay quanh
trc phn phi c nh 3. Cc pittng 2 c b tr kiu hng knh v chuyn
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ng tnh tin. Cc pittng c t trn con ln 5 v ln theo vng nm trong bloc
di ng 6. Trc phn phi c cc van 4 ht v y du. v tr c trnh by
trn hnh 2.5.a, ht du c thc hin qua na pha trn ca trc phn phi, cn
vic y du - qua na pha di. Khi dch chuyn bloc di ng, c th thay i
lu lng v hng ca du. Cc khe h gia pittng v cc l tng ng khng
c qu 40m (i vi pittng ng knh ti 40mm).
p sut ca cc bm pittng kiu hng knh c ch to t ti 20MPa.
S r r gia trc phn phi v rto, s un trc do ti trng tc ng lm hn ch
vic tng p sut. ng thi c cu phn phi cn hn ch s vng quay ca rto
bm pittng kiu hng knh, khng c vt qu 1000v/ph. Thng thng
tng lu lng, ngi ta s dng bm nhiu xilanh.
Th tch du do pittng y ra sau 1 vng quay ca rto l (m 3/ph):
hzd
q4
2
=
trong :
d - ng knh pittng, (m),
h - hnh trnh pittng, (m),
z - s pittng, thng l s l.
T hnh 2-5.a ta thy, hnh trnh ca pittng bng 2e, vy lu lng l
thuyt ca bm trong 1 pht l (m3/s):
eznd120
n.qQ 2
== (2.4)
trong : e - lch tm ca trc khuu (m).
Lu lng thc t hay c ch l:
QQe 0= trong : 0- h s tn hao th tch ca bm, ly bng 0,8 0,95.
Cng sut trn trc rto ca bm (kW):
MpQ
N e
=
0
1000 (2.5)
trong :
p - p sut, (MPa),
M- h s tn hao c kh ca bm, thng ly bng 0,94 0,96.
Cc bm thng c ch to theo tiu chun lu lng nh hn 1000
lt/ph. Kt cu ca bm pittng kiu hng knh c pittng dch chuyn t do
c trnh by hnh 2-5.b.
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C th thay i lu lng ca bm pittng kiu hng knh bng cch thay
i v tr ca bloc bm so vi roto nh c cu trc vt.
Cc bm c iu chnh t ng lu lng theo ng cong p sut cng tc
cng c s dng rng ri (hnh 2-6). Di tc dng ca l xo 2, bloc di ng
ca bm 1 s dch chuyn trong rnh dn hng 4 ti vt chn 5, vt dng iu
chnh lu lng cc i ca bm.
Khi p sut trong ng ra 7 tng, mt phn cht lng i v tc ng lnpittng 6, lm dch chuyn bloc bm sang phi. Lu lng ca bm s gi khng
i, khi p sut nh hn pH, tng ng vi lc gi ca l xo do vt 3 iu chnh.
Khi p sut nh hn PH, cng sut ca bm s tng t l thun vi p sut trong
ng cng tc. Khi p sut ln hn pH, lu lng ca bm bt u gim theo qui
lut tuyn tnh, do cng ca l xo quyt nh.
Vic s dng nhiu l xo lp ni tip s cho php nhn c cc quy lut
ph thuc khc nhau gia lu lng v p sut cht lng.
C cu c trnh by trn hnh 2-6 m bo gi p sut nh trc ch
lu lng nh nht v h thng lm vic khng c va p khi c thay i tit ngt cui hnh trnh cng tc.
Hnh 2-6.Bm c iu chnh t ng lu lng theo p sut
gi cho cng sut ca bm lun n nh, cn phi thay i lu lng
ph hp vi p sutptheo quy lut:
p.
K
NQ
1= (2.6)
trong :
N - cng sut ca bm,
K - hng s ph thuc vo th nguyn ca p v Q.
Quan h gia lu lng v p sut ca bm c th xc nh nh iu khinlc l xo kt hp vi c cu cam. Cc thng s ca bm m bo theo iu kin
ca biu thc (2.6) c gi l bm cng sut n nh.
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Bm cng sut n nh s gi nguyn tr s cng sut tiu th, bt u t p
sut nh, cho ti p sut gii hn ln nht.
Bm pittng kiu chiu trc gm c a phn phi di ng 1 (hnh 2-7.a),
bloc xilanh quay 2, cc pittng 3, cn pittng 4, a nghing 6 lin kt vi cc cn
4 theo kiu bn l.
a phn phi 1 c cc ca hnh vng cung 7, du c pittng ht v yi qua cc ca ny. Bloc xilanh 2 v a nghing 6 quay c l nh trc 5.
Lng du c mt pittng cp sau 1 vng quay ca a nghing l:
hd
V4
2=
trong :
d - ng knh nh pittng,
h - hnh trnh pittng.
Nu s lng pittng l z, sau mt vng quay ca bloc xilianh, th tch du
c cp l:
hzd
V4
2=
Lu lng l thuyt trung bnh
hznd
Q4
2= (2.7)
trong :
n- s vng quay trong mt pht,
h = Dsin.
Khi
= sinznDd
Q4
2 (2.8)
Cc bm kiu chiu trc c 2 loi: dng lu lng c nh v v dng lu
lng thay i, h s hu ch ca chng cao hn so vi bm pittng kiu hng
knh. Do r r t hn cc c cu phn phi, v khi cht lng phn b pha u
mt th khe h gia a phn phi v bloc xilanh s thng xuyn c t ng
loi b. Cc bm kiu chiu trc c ch to vi p sut cng tc l 20 - 35MPa.
Cc bm pittng kiu van bm du, c ch to pittng b tr theo kiu
hng knh v kiu mt hng. Nh c kn kht cao ca b phn phi kiu van,
cc bm kiu ny c dng trong trng hp cn du p sut cao trn 30MPa,40MPa v cao hn. Cc bm ny c ch to dng c cng sut khng i,
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nhng cng c kt cu bm vi cng sut c th iu chnh. Tc quay trc
lch tm thng l 1500v/ph.
Bm c cc kt cu c bn khc nhau v lch tm ca trc khuu - thanh
truyn, c con trt dng pittng v b dn hng dng xilanh.
Hnh 2-7.S bm
Trn hnh 2-7.b trnh by mt ngn ca bm kiu van lch tm c pittng b
tr mt hng. Bnh lch tm 3 tc dng ln pittng 2 qua kiu ln v y
pittng ln, khi cht lng c nn qua van y 5 v i ra.
Di tc dng ca l xo 6 Pittng h xung, ng thi vic ht cht lngqua van 1 vo bung cha. Trc lch tm v cc pittng c b tr trong thn
van 4.
Lu lng c ch ca bm l: (m3/ph)
eznd
Q e2
2
0
= (2.8)
trong : d - ng knh pittng (m),
e - lch tm (m),
n - s vng quay ca trc lch tm (v/ph),
0- h s tn hao th tch, vi p sut 30MPa 0 = 0,9.Khe h gia xilanh v pittng c ng knh 20 - 30 mm thng dng
l 15 30m.
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2.3. Cng sut ca bm v ng c ca my p thy lcCng ca my p c xc nh trong thi gian tcthc hin hnh trnh cng
tc, khi bin dng to hnh kim loi. Gi thit trong h thng dn ng khng c
tn hao nng lng.
Ta a vo cc k hiu sau:
P - lc ca my p ti im cho trc ca hnh trnh pittng,
p - p sut cht lng trong xilanh my p,
S - hnh trnh ca pittng,
Pdn- lc p danh ngha ca my p,
Sc- hnh trnh cng tc.
Nu b qua cc tn hao trong h thng thy lc, th quan h gia cc cng
sut ca b dn ng bm khng c bnh tch p khng c bnh trn trc dn
ng bm, thi im bt k ca hnh trnh cng tc tun theo ng thc:
dcbp NNN == (2.9)
trong :
Np- cng sut ca my p hnh trnh cng tc,Nb- cng sut ca bm,
Nc- cng sut ca ng c in.
Khi my nn lm vic, c thi im Nbt gi tr cc i. T biu thc (2.9)
suy ra, cng sut ca bm cng c gi tr cc i. Ngha l bm phi c tnh
theo cng sut cc i ca my p v c xc nh bng lc ln nht v tc
cho trc ca chuyn ng con trt.
V thi gian hnh trnh cng tc l nh nht khi s dng ton b cng sut
ca bm, nn nhn c tCnh nht, bm phi lm vic vi cng sut nh
mc trong sut ton b hnh trnh cng tc:bNKpQ = (2.10)
trong :
Q - lu lng ca bm,
p - p sut ca bm to ra,
K - h s ph thuc vo th nguyn ca Q, p v N.
Gi bm l l tng, nu m bo c iu kin (2.10) trong sut hnh
trnh cng tc v c h s c ch bng 1. cc iu kin thc t th cc bm ca
my p thy lc khng lm vic vi cng sut khng i, c bit thi im bt
u hnh trnh cng tc v i vi nhiu qu trnh cng ngh khng cn c psut cao m ch cn nng sut cao.
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Hnh 2-8a biu din th lc p vi s n gin nht ca my p mt
xilanh dn ng khng c bnh tch p t bm c lu lng khng i. Phn din
tch c gch Oab t l vi cng khng c bm s dng v c trng cho vic
s dng cng sut ca bm.
Hnh 2-8. th lc p
Tr s ca tung pi vi im a s tng ng vi p sut bm khng s
dng ti thi im v t l vi phn cng sut khng s dng ca bm.
QpN ''= , Q= const.
Trng hp bm ckt cu n gin nht, b dn ng ca bm khng cbnh tch p thng ch s dng mt phn nh cng sut nh mc ca my.
th lc dn ng t bm l tng c trnh by hnh 2-8.b. ycng sut ca bm c s dng ht. Mc hon thin ca cc dn ng thc t
cn c nh gi bng cch so snh vi dn ng t bm l tng, lm vic vi
cng sut khng i.
Trn hnh 2-8.c trnh by th lc p khi bm kiu pittng c trc khuu
lm vic vi ba mc p sut v lu lng cp cho my p mt xilanh:
bccbbaa NQpQpQp === (2.11)
Cc im a, b, c ca th lc l cc im cng sut khng i.
pc > pb > pa v Qc< Qb< Qa
Phn cng bm khng dng c gim i, nn thi gian hnh trnh cngtc, cng sut ca bm v ng c cng c th gim, trong trng hp dn ng
t bm lu lng khng i.
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Trn hnh 2-8d trnh by th lc dn ng my p mt xilanh t hai bm
c c tnh khc nhau v mt ng c in lm vic. Cc bm c chn t iu
kin:
P1(Q1+ Q2) = p2Q2= Nb (2.12)
Bt u t p sut p1bm c ngt vi cc thng s p1v Q1. Sau my
p nhn c cht lng t bm vi cc thng s p2v Q2
Cc im a v d trn ng cong Oad (hnh 2-8.d) tng ng cng sutkhng i ca bm.
Trn hnh 2-8.e trnh by th lc ca my p mt xilanh khi lm vic t
bm cng sut khng i. Trong trng hp ny, mi quan h pQ = C t c
bng cch s dng pittng c bit chuyn dch bloc di ng ca bm pittng
hng knh, pittng cn bng nh l xo v iu chnh lng dch chuyn ca bloc
di ng nh c cu cam. n im a, bm lm vic vi cng sut khng i
nhng khng s dng ton b cng sut ca chng. Sau khi i qua im a, cng
sut c gi khng i cho n khi kt thc hnh trnh cng tc.
Vic a cc thng s lm vic ca b dn ng gn hn vi cc thng slm vic ca bm l tng trong thi gian tc thc t c thc hin bng cc
phng php sau: s dng cc bm c iu chnh kiu bc thang lu lng theo
p sut; s dng cc bm c c tnh khc nhau; s dng mt lot cc bm ging
nhau; s dng cc bm c thay i t ng cng sut; s dng my p nhiu
xilanh lm vic vi cc p sut khc nhau v c bng cch s dng t hp cc
phng php k trn.
ci thin vic s dng cng sut ca cc ng c in trong thi gian ton
b chu trnh cng tc Tchtca my p, c th a cc thng s ca b dn ng
gn cc thng s ca ng c l tng (l ng c c th cp trong sut khong
thi gian Tchtmt cng sut khng i) c tnh bng t s:cht
cht
T
A (Acht- cng
c ch ca my p).
Khi khng c bnh tch p, vic a s dn ng ti gn vi s lm vic ca
ng c l tng c th t c bng cc phng php k trn gim cng
sut ca bm. Thng thng, thi gian dnh cho cc cng on ph li nhiu hn
thi gian ca hnh trnh cng tc ca my p. Nhvy, b dn ng bt buc
phi lm vic khng ti trong thi gian di.
Cng sut ca ng c in khi bm chy khng ti thng vo khong
10 15% cng sut cc i. V vy, trng trng hp cc yu t cng ngh chophp, th hp l nht l gim mt phn tc ca hnh trnh cng tc hoc tng
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t scht
p
T
t. Trong trng hp ny, thi gian ton b ca chu trnh c th thay i
khng ng k do vic gim thi gian cho hnh trnh tip cn, hnh trnh y v
v chuyn ch .
Cc qu trnh cng ngh ring, th d khi t l, s yu cu tc ca hnh
trnh cng tc lc cao, lc thp khc nhau, do cc tnh cht cng ngh ca vt liu
phi quyt nh. Trong trng hp ny, bng cch ngt mt s bm cng ng
c, c th t c cng sut ca bm v ng c in ti u.
Khi chn cng sut ca ng c in cho my p thu lc, ngi ta thng
phn bit hai ch : Ch lm vic lu di v ch lm vic ngn - lp li.
Theo ch lm vic lu di ngi ta thng chn ng c in cho dn
ng kiu bm c bnh tch p, v ngi ta thng chn ng c in theo ch
lm vic ngn - lp li cho dn ng kiu bm khng c bnh tch p. Thng c
th chn cng sut nh mc ca ng c in bng mt na cng sut ca bm.
C th gim tip theo cng sut ca ng c in dn ng khng c bnh
p bng cch t mt bnh trn trc ni gia bm v ng c in.c cu dn ng c bnh , vic thay i s vng quay v s nh nng
lng ca bnh ph thuc vo c tnh c hc ca ng c in. Trong trng
hp ny biu thc (2.9) s c dng:
Np= NbNc (2.13)
Yu t gii hn y l cng sut ca bm - cng sut ng c c th gim
2 - 3 ln v ph thuc vo c tnh ti P = f(S) v t scht
p
T
t.
Trong mt s trng hp, vic s dng trit cng sut ca ng c in
v bm c th t c bng cch lin kt nhiu my p c cng lc p vo mtmy p ln.
Khi lc p cng tc ca my p tng ng vi p sut gii hn ca cht lng
trong bm th bm c ngt ra khi my p v chuyn lm vic cho my p
khc. Phng php trn s gim hoc trit tiu ton b s lm vic khng ti ca
bm v v vy n l phng php kinh t.
La chn dn ng bm khng c bnh tch p, c th c xc nh bng
ch lc tc dng ca my p.
Cc qu trnh cng ngh trong gia cng bng p sut, theo c tnh ca ch
lc, c th chia ra lm 6 nhm chnh (hnh 2-9).
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Hnh 2-9. th c trng ca cc lc cng ngh
Nhm I (cc qu trnh p chy, vut...) - lc to ra trong thi gian hnh trnh
ca pittng my p c gi gn nhkhng i, ngha l 0dS
dP. Mc in
y th lc l = 70 - 80% (c xt n lc cc i cui hnh trnh).
Nhm II (cc qu trnh chn, vut...) lc tng u theo hnh trnh ca
pittng my p, mi quan h P = f(S) gn nh tuyn tnh, ngha l
%;const
dS
dP7060= .
Nhm III (un, dp khi nng, ng bnh, dp tm, ng gi...) th lc
c th chia lm hai on: on u lc tng t t theo hnh trnh ca pittng
(dPdS const), on sau lc tng mnh, ngha l dS
dP; = 10 25%.
Nhm IV (dp vut su vt liu tm, dp bng cao su...) - Lc thay i u
theo hnh trnh ca pittng:dPdS const; - 40 70%.
Nhm V (Qu trnh cht, t...) - lc tng t t vi hnh trnh cng tc
t
ng i ngn v sau gim cn nhanh hn, dS
dP
= 0; = 25 60%.
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Nhm VI (cc qu trnh dp ni, dp tinh...) - lc tng t ngt theo hnh
trnh ca pittng, ngha ldS
dPvi hnh trnh cng tc ngn, thng c
xc nh theo bin dng n hi ca my p: = 40 45%.
Cc th tnh ton lc cn biu th khng nhng cng bin dng do cho
phi, m cn c cng bin dng n hi ca cc b phn ca my p. i vi cc
tnh ton c lin quan n vic chn la b dn ng, cc th thc t, nn c
thay bng cc th c n gin ho gm cc on thng ni nhau. Vic
xt cc th lc c trng cho php a ra cc kt lun v vic s dng loi dn
ng loi ny hoc loi khc.
Th d vi cc qu trnh ca nhm
III, my p c p lc khng ln, nn khng
cn phi trang b loi dn ng kiu bm
c bnh tch p. H s thu lc khng ng
k do mc in y th lc nh.
y, khng nn s dng loi dn ng kiubm khng c bnh tch p kt cu n
gin nht (bm lu lng khng i v
my p mt xilanh). Cng sut ca b dn
ng thu lc khng c s dng mc
cn thit. V vy, nn s dng b dn ng
t cc bm c c tnh cng tc khc nhau.
Xt tnh ton cc thng s h dn
ng thu lc ca my p mt xi lanh dp nng t hai bm c c tnh khc
nhau. th tnh ton my p dp nng
c trnh by trn hnh 2-10. Theo th, nhn thy qu trnh p c phn thnh hai on, v vym trong trng hp
ny, ch cn s dng hai bm c c tnh khc nhau l hp l.
S chuyn i t phn nm ngang ca th n phn dc c biu th ti
im B (Sp - aSp; P1). K hiu Q1v Q2l lu lng ca cc bm p sut thp v
p sut cao; p1v p2l cc p sut ca cc bm cc im B v C tng ng. Ta
xc nh mi quan h gia lu lng v p sut ca cc bm chn:
bNpKQpKQ =+ 1211 (2.14)
trong :
K- h s;
Nb- cng sut ca bm l tng:
maxb pkQN 2=
Hnh 2-10. th tnh ton lc dp nng
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K hiu p1/pmax= b; ta c:
1121
QQb
bQ =
=
vib
b
=1
.
C th dng cc tc trung bnh ca hnh trnh cng tc xc nh Q2.
Gi F l din tch pittng cng tc ca my p, xc nh tc trung bnh theocng thc:
p
ptb
t
Sv = (2.15)
Ch : tP= t1+ t2, t hnh 2.10 ta c:( )
21
1
Q
FbSat
p= (2.16)
2
2
Q
FaSt
p= (2.17)
Thay th cc cng thc (2.15) v (2.16) vo (2.14) ta nhn c:
( )[ ]abaFQ
vtb+
=1
2 (2.18)
Vi a = 1/4 v b = 1/4 th
vtb2,3 v2 (2.19)
m bo ch c mt tc trung bnh th lu lng ca bm p sut cao
c th ly mt cch gn ng bng mt na so vi lu lng yu cu ca mt
bm.
Cng sut ca cc bm cp hai:22
vPN dnQ = (2.20)
dp nng, nu xt phng trnh (2.18) ta c:
322 ,
vPN tbdnQ = (2.21)
2.4. Cc loi thit b thy lc lm vic vi du khong
thay i hng chuyn ng ca dng du trong h thng thu lc ca
my p ngi ta s dng cc b phn phi kiu van trt (hnh 2-11). Khe hgia pittng v xilanh ca van trt thng vo khong 5 30 m. V ca b
phn phn phi c kch thc tng i ln, nn bc v van trt c ghp cng.
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trnh hin tng van trt b p vo mt pha, ng dn du vo van s
dng kt cu rnh vng. Trn b mt ca xi lanh c lm cc rnh c b rng 0,5
0,75 mm v su 0,3 0,5 mm. V vy, lc lm dch chuyn pittng s khng
ln v khng vt qu 10 20N.
Hnh 2-11.B phn phi kiu van trt
Cc lc khng cn bng theo chiu trc, gy ra do tc dng phn lc ca
dng du, thng c xt khi thit k cc b phn phi kiu van trt.
trng ( che) ca vnh gi pittng i vi rnh trn xilanh thng ly
khong 2 3 mm.
Kch thc cc ng dn trong b phn phi, ph thuc vo kh nng
thng qua v c tnh ton vi vn tc cho php ca dng du l v = 3 6 m/s.Din tch tit din ca ng dn (dm2):
v
Qf
600=
vi Q - tnh bng lt/ph; v - m/s.
kn ti cc v tr mi ghp gia cc chi tit ca b dn ng thu lc,
nh kn ca cc van kiu van trt, ph thuc vo khe h, vn tc, p sut v
tnh cht vt l ca cht lng cng tc (ph thuc ch yu vo nht).
Cc b phn phi kiu van trt c ch to vi p sut lm vic
ti 50 MPa (500 kG/cm2) v lu lng t 8 3000 lt/ph. Cc b phn phi ny
thng khng m bo kn tuyt i, nhng lng r r qua n thng khng
ng k v gim nhiu khi gim khe h gia pittng v xi lanh ca van.
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Pittng 1 c t ng v tr gia nh cc l xo 4 v ng lt 3, khi bm
c ni vi thng cha du qua cc ng dn trong pittng, cc ng thot t
xi lanh c ng kn. Khi pittng dch chuyn sang tri, bm cp du vo ng
S2, ng S1thng vi ng x. Cn khi pittng dch chuyn sang phi, ng
S1c ni thng vi bm, ng S2thng vi ng x.
Tu theo s lng cc l dn du ti v thot du, cc b phn phi kiu
van trt c chia ra cc loi: hai ng, ba ng, bn ng dn v.v... Cntheo s lng cc v tr lm vic ca pittng th cc b phn phi c chia ra:
loi hai v tr, ba v tr v.v... Theo s cc ng dn du t bm v tr gia ca
pittng th cc b phn phi c chia ra lm b phn phn phi kiu ng gia
hoc m gia.
Hnh 2-11 trnh by kt cu b phn phi bn ng dn, ba v tr v m
gia.
Theo kiu iu khin s dch chuyn ca van trt, cc b phn phi c cc
loi: iu khin bng tay, bng cam, bng thu lc, bng in v bng in thy
lc.Trn hnh 2-11 pha di c trnh by s b phn phi bn ng dn,
ba v tr c iu khin bng in t, s dch chuyn ca pittng v y ng c li
bng cc l xo v v tr gia.
Pittng van trt c ch to t thp cc bon cao (Y8A, Y10) hoc thp
thm cc bon (20X), c ti v ram thp t cng HRC 58 - 62. B mt ngoi
ca pittng van trt c mi bng, o van thng c lm t hp kim ng
bronz, t thp cht lng cao v c th t thp thm cc bon. Mt trong ca o
van
c r bng v
c c nh vo thn v ca b phn phn phi bng cchp cng.
Thn v b phn phn phi c ch to bng cng ngh rn t thp 45.
Cc van trong cc h thng thu lc ca my p thc hin cc chc nng
sau y: bo v khi b qu ti, m bo mt p sut nht nh khng i cc
phn khc nhau ca h thng, lm gim p sut ca dng cht lng, m bo th
t thc hin hot ng ca cc xi lanh cng tc v p sut bin i.
Van an ton c kt cu n gin nht l kt cu kiu van bi, nhng kt cu
ny khng m bo c p sut khng i, c bit l khi lng cht lng tiu
th ln v p sut cao, v khng c nh hng v gim chn cho bi.
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cc h thng thy lc ca my p
ngi ta s dng nhiu cc van c s
nguyn l c trnh by hnh 2-12. iu
chnh hoc t p sut cho van bng cch
thay i lc p ca l xo 7 qua nt vn 9.
Cn nt vn 9 c bt kn bng m 8. Tit
din lu thng ca van bi v l 5 trong thn
v lm tng tit din ca l 3 trong van 1. L
xo 2 p van 1 vo van. Khi t p sut t
trc, van 1 s b nng ln trn v p l xo 2,
do c chnh p sut cc khoang C v D
(v c du cp qua l 3). L A c thng
vi bm, l B - thng vi h thng v nh
du c a v thng cha. Sau khi p sut
khoang C gim xung, l xo 2 s y van 1 tr v ng li v gim l ng
du v thng cha. Van s ng chm do pittng c l thng nh. Nu p sut
tng ln th qu trnh li c lp li.
u di ca van 1 c chi tit 4 c chc nng lm trit tiu nng lng
ca tia du phun qua khe dng cn ca van khi m.
Cc van k trn c cc loi khc nhau:
- Van an ton hoc van trn.
- Van gim ti: c tc dng lm gim p sut trong h thng hoc trong mt
phn no ca h thng, bng cch ni thng khoang D vi ng x, qua b
phn phi dng van trt c iu khin bng cam hoc nam chm in.
- Van th t tc dng: m bo th t hot ng ca hai xi lanh N01 v N02.
Trong trng hp ny, khoang A c thng vi bm, khoang B ni thng vi xi
lanh N01, cn khoang C thng vi xi lanh N02. Du i qua van bi c dn tr v
thng cha bng ng ring, cn l 10 van khi khng lm vic. Sau khi p
sut xi anh N01 t mc nh, van 1 c nng ln v du c a ti xi
lanh N02.
Hnh 2-12. Van an ton
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- Van c tc dng thay i lin tc p sut ca h thng: s dung trong my
p nn. Trong trng hp ny, khoang D c ng thot du ti b phn tit lu
lm thay i lng du qua l tit lu 3. Khoang sau b phn tit lu c
ni thng vi thng cha.
Hnh 2-13.Kt cu v k hiu van
Trn hnh 2-13.a biu din cu to ca van an ton. L xo 3 c tnh vi lc
tng ng ng knh ca pittng tr dn 2.
Nu p sut h thng cao hn p sut nh, pittng 2 s nng li vantrt 1 ln v cht lng t h thng s quay v thng cha. Khi li van trt h
xung, qu trnh iu chnh c lp li. p sut thay i u, v l xo 3 c lcp khng ln. i khi trn ng dn ti pittng tr dn 2, ngi ta t b tit
lu. Van c th dng vi chc nng nhvan th t tc dng. Khi l B c
ni vi xi lanh N02. Sau khi t p sut nh h thng th cht lng s i ti
xi lanh N02.
t ng cp cc xung vo mch iu khin in - thu lc ca my p
khi t c p sut nh trc, ngi ta thng dng r le p sut. Trong r le p
sut, chi tit lm vic (pittng) s p l xo v lm ng mch in ca cng tc.
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Bng 2.1Cc k hiu trong h thng thu lc
Tn gi K hiu Tn gi K hiu
ng p sut caoBm lu lng khng
i
ng iu khin phBm lu lng iu
chnh
ng x
Hng dng chyng c in
Ch ni Trc quay
Thng cha L xo
Bnh tch p B lc
Rle p sut ng h p sut
Xilanh kiu pittng tr
Ch cc ng ng
ct nhau khng c
mi ni
B tr thit b thy lc Xi lanh kiu pittng
K hiu ca cc thit b khc trn s nguyn l ca h thng thu lc,
c trnh by bng 2-1.2.5. B tr cc thit b thu lc ca my p dn ngbng bm du
Cc thit b thy lc dng dn ng kiu bm du c sn xut theo n
t hng. Trong h thng thy lc ca my p, cc thit b thy lc phi m bo
nhng yu cu sau: thc hin hnh trnh khng ti vi tc cao v thc hin
hnh trnh cng tc vi tc ph hp vi cng sut nh nht ca bm v ng
c in; trong trng hp cn thit phi gi c chi tit di p lc nht nh;
gim p sut ng u trong cc xi lanh cho n khi bt u hnh trnh y v;trit ti cho bm trong thi gian ngng ngh; c kh nng iu chnh p sut v.v...
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Tt c nhng yu cu trn khng phi bt buc i vi tt c cc my p
thu lc, m n ph thuc vo chc nng ca my.
Hnh 2-14.a biu din s dn ng my p t bm lu lng khng i,
khng c hnh trnh khng ti tc cao. H thng dn ng bao gm: bu lc 1,
bm 2 (Q = const) v van an ton 3. B phn phi kiu van trt 4 iu khin
bng tay, cho php a lng du c bm cp ti cc khoang S1v S2ca xilanh pittng 5.
Hnh 2-14.S dn ng kiu bm ca my p
Tc ca hnh trnh khng ti bng tc hnh trnh cng tc. Tc
hnh trnh y v ca pittng ln hn nhiu so vi tc ca hnh trnh cng tc,
v S1> S2. Lng du a ti khoang S1trong thi gian hnh trnh y v s ln
hn lng du do bm cp. Cn xt n yu t ny khi xc nh tit din lu
thng ca cc van ca b phn phi v ca cc phn ng ng tng ng. S
dn ng khng cho php thc hin hnh trnh khng ti tc cao, chng c
dng my p c lc p ti 0,1 - 0,15 MN (10 - 15 tn) hoc my p c hnh
trnh khng ti nh.
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Tit din lu thng ca cc ng trn ng tng p c ly theo tc cho
php ca dng du l 3 6 m/s. i vi ng ng ht v ng ng x th tc
cho php ca dng du l 0,75 1,5 m/s.
S dn ng my p t bm c cng sut khng i, vi hnh trnh
khng ti nhanh c trnh by hnh 2-14.b. y xi lanh 5 c thm pittng
nh 6 dng cho hnh trnh khng ti.
Din tch khoang S3nh hn mt t so vi khoang S1. Trong thi gian hnh
trnh khng ti th bm y du vo khoang S3, khoang S1 c in y cht
lng cng tc qua van mt chiu c iu khin 9 (van cp) t thng cha 8 bng
cch t chy. Khi p sut khoang S3tng ln, van 7 lm vic: du t bm i vo
cc khoang S1 v S3, hnh trnh cng tc c thc hin. Trong thi gian hnh
trnh y v th du t khoang S3tr v khoang cha qua b phn phi 4. Du t
khoang S1tr v thng 8 qua van 9 hin ang m do c p sut khoang S2. Bi
v thng 8 du a n nhiu hn du i ly, nn phn du tha s c chy v
khoang cha ca bm. Thng pittng 6 c thay bng hai xi lanh pittng. Bdn ng kiu ny c s dng cho cc my nn nm ngang v my nn c lc
p nh.
Khi khi lng ca cc phn chuyn ng tng i ln v khung my p
c kiu ng, th ngi ta s dng xi lanh pittng bnh thng.
Trong thi gian hnh trnh khng ti, cn m bo cp du cho xi lanh,
ngi ta lp van cp ngay trc tip n xi lanh ca my p v b tr bn trong
thng cp du. i khi du trong thng trng thi c p sut d ca khng kh
hoc nit (p = 0,4 MPa). Van cp c tnh ton vi tc lu thng ca dng
du khng qu 1,5 m/s.Tng khi lng ca cc phn chuyn ng s tng tc ca hnh trnh
khng ti lm cn tr vic in y cht lng cng tc cho xi lanh. V vy, ngi
ta a thm van hm 10 vo h thng (hnh 2-14.b), to thnh t hp ca van mt
chiu v van an ton. Van an ton y c iu chnh sao cho du khng i
qua khi p sut ca du do khi lng ca cc phn chuyn ng v p sut ca
du trong thng 8 to ra. Nhvy, c th gi dm ngang bt k v tr no, nu
s dng b phn phi 4 c m gia.
ng nng tch tr c ca cc phn chuyn ng, dch chuyn vi tc
hnh trnh khng ti, khng bin thnh cc dng va p truyn cho phi khi
cc phn chuyn ng tip xc vi phi, cn phi gi tc cng tc n trc
thi im p kim loi.
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Trong h thng (hnh 2-14.c), van 7 dng iu chnh th t chuyn ng,
c iu khin khng phi bng p sut, m bng c cu cam. Cam K c gn
trn dm ngang di ng. Khoang S1c ni vi ngun t bm. Khi cam tip xc
vi van 7 th tc ca dm di ng gim xung. Trc thi im ny th khoang
S1c cp du qua van 9 t thng 8.
s dng mt cch tt hn cng sut ca ng c in, ngi ta dng
cch kt hp hai bm: mt bm c lu lng ln v p sut nh c dng cho
hnh trnh khng ti v phn ti nh ca hnh trnh cng tc, cn bm th hai
c dng cho phn ti ln ca hnh trnh cng tc (hnh 2-14.d). Khi sc cn
chuyn ng ca x ngang nh, th lu lng ca cc bm H1v H2c kt hp
vi nhau. Khi tng lc v p sut ti tr s cao hn p sut t trc van 7,
th van ny s chuyn du t bm H2v thng. Van ngc 11 c ng li, cn
do c p sut cng tc nh bm H1to ra, van 7 vn m. Du do bm H2cp s
quay li thng khi p sut d bng 0. Nu p sut trong h thng gim xung
di gi tr t van, lu lng ca bm H2c kt hp vi lu ca bm H1.
B phn phi 4 c m gia. B tr van an ton 3, trnh qu ti cho h
thng.
C th dng bm p sut cao lu lng khng i v thay i. Trong trng
hp bm c lu lng thay i, th trong thi gian di c th to lc ln gii hn
m du khng b nng. i khi kh nng ny c thc hin bm c lu lng
rt nh khng i.
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Chng 3
My p thu lc dn ng kiu bmc bnh tch p
3.1. Thnh phn ca my v cng dngMy p s dng dn ng t trm bm c bnh tch p c trnh by
hnh 3-1.
Hnh 3-1.My p thu lc c dn ng t trm bm c bnh tch p
Khi ng b tng p, van mt chiu 7 trong b phn phi s ngt xi lanh
cng tc vi bnh tch p 15. B tng p trung gian 13 c nhim v iu tit p
sut ca cht lng cng tc cp cho my p. Bnh tch p 15 gm c bnh thy lc
v bnh kh. Van mc ti thiu 14 c b tr nh mc p sut cht lng trong
bnh thu lc ca b tch p khng c gim qu mc. Bnh tch p khng
pittng 15 lm nhim v tr cht lng c p sut t bm a n trong nhngkhong thi gian ngh ca my p v cp cht lng cho my nhng khong thi
gian lm vic. My nn kh p sut cao 16 dng cp kh nn cho cc bnh kh
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ca bnh tch p, c tnh ton thit k cng sut , trong thi gian lm
vic ca my p, lng tiu th khng kh khng nhiu. Thng ca bm 17 m
bo cp cht lng cho bm v cha cht lng tha t thng cp du tr v. Bm
18 p sut cao dng np cho bnh tch p, thng ngi ta s dng kiu bm
trc khuu ba pittng. Van gim ti 20 ca bm c nhim v chuyn bm sang
lm vic ch khng ti khi bnh tch p y.
Trn hnh 3-1 gc di bn phi c biu m cc van. Bng 3-1 lit kv tr cc van phn phi cc giai on khc nhau ph hp vi biu trn.
Bng 3.1
V tr cc van ca b phn phi
Cc vanGiai
on 4 5 6 7 8 9 10
I M M M
II M M MT
III M
IV M M
V M M M
Ch thch: M - m; - ng ; MT - m t ng
H thng hot ng theo cc giai on sau: I - hnh trnh cng tc, p sut
t b tng p trung gian; II - hnh trnh cng tc, p sut t bnh tch p; III -
hnh trnh khng ti (cp du); IV - gi dm ngang; V - hnh trnh y v.
3.2. Phn loi v kt cu bnh tch p
Bnh tch p ca cc my p thu lc c hai loi chnh: loi bnh tch p ti
trng v bnh kh thu lc (dng hi).
Theo kiu ca c cu phn phi gia khng kh v cht lng th tch p kiu
bnh kh thu lc cn chia ra lm cc loi khng c pittng, loi c pittng v loi
mng.
3.2.1. Bnh tch p ti trng
Bnh tch p ti trng c kt cu dng ng di, tc dng nhmt xi lanh,trong ng c pittong c gn thm mt khi ti trng lm bng gang, to p
lc nn cho cht lng.
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Trng lng khi ti trng c tnh nhsau G:p.f.aG=
trong :
a - h s tnh ton xt n nh hng ca ma st do s bt kn ca pittng,
thng dng a = 1,1;
f - din tch tit din ngang ca pittng;
p - p sut cht lng yu cu.
bo m an ton ca c cu v kh nng lm vic theo ng yu cu
ca bnh tch p, ngi ta s dng cc dng c cu:
- C cu chng tro cht lng c bm n ca bnh tch p ti trng. C
cu gm t hp cc van kh hi v van gim ti ca bm, bm ny dn ng nh
c kh t khi ti trng ca bnh tch p v kt ni gia mch t ca bm vi
thng cha ca bm.
- C cu hiu chnh an ton khi v ng bao gm khoang cha van bi, c
nn bng trng lc ca khi ti vo l ni ng dn vi bnh tch p. Khi ng dn
n my b v, di p sut ca nc van bi o chiu sang v tr khc v ng
kn l dn cht lng n my p.
- C cu nn t t khi ti ln b , l mt van tit lu c lp trn
ng ng dn n my. Khi khi ti trng ca bnh ti h xung c khng ch
chiu cao, t ngay trn khi ti qua h thng tay gt nng cc van tit l u, van
lm iu tit lu lng nc chy ra t bnh tch p v nh lm gim ph tn
ca cht lng.
S lm vic ca bnh ti ko theo cc lc va p trong h thng thu lc do
chuyn ng nng ca khi ti thnh nng l
ng ca p sut cht lng.u im ca bnh ti trng l bo m n nh p sut c to khi qu
trnh gim ti ca bnh khc nhau. Nhc im ca bnh ti trng l c chiu cao
ln, cn mng ln v khi ti nng, c lc va p thu lc trong h thng v kh
tng dung tch cng tc bnh tch p.
Ngy nay, bnh tch p ti trng c s dng khi cn bo m tiu hao
cht lng khng ln v p sut cht lng cng tc khng i, khng ph thuc
vo loi bnh tch p.
3.2.2. Bnh tch p kh - thu lc kiu pittng
Bnh tch p kh - thu lc kiu pittng (hnh 3-2) gm pittng 1, xi lanh kh2, xi lanh thu lc 3, bnh kh 4 v my nn kh 5.
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T s gia din tch F v din tch f c gi l h s tng p K, thng
chn t 1 n 100. Khi s dng kh nn c p sut 0,6 - 0,7 MPa, kh nn c
ly t h thng kh nn chung ca nh my.
Th tch kh ca b tch p VB, gm th tch cc bnh kh, th tch ccng
ng dn kh v th tch phn khoang nm trn pttng khi pittng nm v tr trn
cng, c tnh ton khi bit th
tch VP (VP - th tch cng tcca bnh tch p, ngha l th
tch cht lng y ra khi xi
lanh thu lc khi pittng dch
chuyn t v tr trn cng ti v
tr di cng).
Th tch VB thng c
chn xut pht t iu kin sao
cho h s chnh lch p sut cho
phpmax
minmax
pppm = khng
vt qu 10 20%.Khi khng kh trong bnh tch p dn n, th tch do kh chim s tng ln
mt lng l:
KVf
FVSF pp ==
trong :f
FK=
Trng thi ca kh
c biu din bng ph
ng trnh:( )nPBmin
nBmax
KVVpVp += (3.1)
trong : pmax, pmin- p sut khng kh trn pittng khi pittng v tr trn
cng v di cng.
n - ch s a bin vi p sut 20 MPa v bng 1,29 n 1,30.
minmax pm
p
=1
1 (3.2)
Thay pmaxt biu thc (3.3) vo (3.2) ta nhn c
( )nPBminnBmin
KVVpV
m
p +=
1
1 (3.3)
Kt qu ta c cng thc tnh VB nhsau:
Hnh 3-2.Bnh tch p kh - Thu lc kiupittng
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n
nP
n
PB
m
mKV
m
KVV
=
=11
1
11
1 (3.4)
Nu n = 1, m = 0,1 v K = 10, ta c VB= 100 VP.
Cc bnh tch p kiu pittng c kt cu tng i phc tp, kch thc ln
v thng c s dng cht lng l nh tng v du khong. u im ca kt
cu l cht lng cng tc c kh nng to p sut ln, ti 60 100 MPa.Bnh tch p kiu pittng khng nn s dng khi th tch cng tc tng i
nh v p sut cht lng cao.
3.2.3. Bnh tch p kh thu lc kiu khng c pittng
Bnh tch p gm c bnh thu lc, trong khng kh trc tip p ln b
mt ca cht lng v cc bnh kh nn c ni vi nhau. H s k trong cng thc
(3.4) vi bnh tch p khng c pittng c gi tr bng 1 v th tch VB c tnh
bng:
VB= 9.VP (3.5)
Hnh 3-3.S thu lc iu khin bnh tch p kh thu lc kiu khng c
pittng. 1. bnh thu lc; 2. bnh kh; 3. b phn phi iu khin van mc ti
thiu; 4. van mc ti thiu; 5. van gim ti; 6. b phn phi iu khin van gim
ti; 7. t thit b in; 8. b iu chnh thu ngnTrn hnh 3.3 trnh by s b iu khin bnh tch p kh thu lc kiu
khng c pittng. Bn trong b iu khin 8, cha mt lng thu ngn. Khi mc
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cht lng trong bnh 1 tng ln, thu ngn s ln lt ng cc tip im platin
na bn tri ca b iu khin 8. Cc nam chm in E1v E2dng ng cc
tip im. Khi cht lng trong bnh thu lc 1 t mc trn th nam chm in E 2
ng v b phn phi 6 s chuyn cc bm sang lm vic ch khng ti.
Tng t nhvy, khi cht lng t mc thp th ng nam chm in E1v b
phn phi 3 s thc hin vic ng van mc thp 4.
Hot ng ca b iu khin mc cht lng kiu thu ngn da trn c s
nh lut bnh thng nhau. Phng trnh cn bng cht lng i vi c hai khoang
ca b iu chnh c dng:
(H + h)= 2 hp+ (H - h) B (3.6)
trong :
H- chiu cao mc cht lng cng tc bnh thu lc;
h - lng dch chuyn ca thu ngn trong b iu khin;
- trng lng ring ca cht lng cng tc;
p- trng lng ring ca thu ngn;B- trng lng ring ca kh quyn p sut p.
Ngoi b iu khin kiu thu ngn ngi ta cn s dng cc b iu khin
c cm bin kiu cm ng t kiu in tip xc.
Nhc im ca bnh tch p kiu khng c pittng l nc bo ho khng
kh, iu ny lm nh hng n bn ca cc van, b phn phi v cc thit b
khc, v vy p sut s dng bnh tch p kiu ny rt t khi qu 30 MPa.
Cc u im ca cc bnh tch p kiu khng c pittng l th tch cng tc
ln ca cht lng rt ln v gim nguy c xut hin va p thy lc - do khng c
cc chi tit trung gian gia khng kh v cht lng, tn tht khng kh tng i
nh, c kh nng d dng tng th tch cng tc ca my.
Cc bnh tch p kiu khng c pittng c s dng cc my cn c th
tch cng tc ca nc ln v p sut 32 MPa.
Khi s dng du khong lm cht lng cng tc, du thng b oxy ho do
oxy ca khng kh v s b mt cc tnh cht ca du v c th to nn cc hn
hp. Ngi ta thng s dng cc bnh tch p du - kh c cc mng cao su
phn chia du v kh, ph bin dng kh nit. Trong trng hp ny c th sdng bnh tch p c pittng.
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3.3. Tnh ton th tch cng tc ca bnh tch p v lulng ca bm
i vi my p c ng kiu bm - bnh tch p c lp, th Vp c tnh
theo lng tiu th cc i c th ca cht lng p sut cao.
70,
FsFS
VBi Pmaxp
p
+
= (3.7)
trong :
SPmax- hnh trnh cng tc cc i ca my nn kh;
FP - din tch mt u ca cc pittng cng tc;
s - hnh trnh ca dm ngang;
FB - din tch mt u ca cc pittng tr v;
0,7 - h s xt n tn tht v lng d tr cht lng cn thit.
Khi my p lm vic vi b tng p trung gian, Vp
c tnh nh
sau:
70,
FsFSF'S
V
BMMiPmaxp
p
++
=
(3.8)
trong :
S'Pmax- hnh trnh cng tc cc i n khi ng b tng p;
SM- hnh trnh ton b ca pittng b tng p;
FM- din tch ca pittng ln ca b tng p.
Phng php tnh VPnu trn c s dng rng ri cho cc my p tc
cao, trong t s gia thi gian hnh trnh cng tc tp chia cho thi gian caton chu trnh Tchtl nh.
Nu tp gn bng Tcht th khi tnh th tch cng tc cn phi tnh n lu
lng QHca bm:
( )opHHp ttQ,
VV +=
70 (3.9)
trong :
VH- l lng tiu th nc p sut cao ca my p trong thi gian mt chu
trnh;
t0- thi gian hnh trnh y v.Lu lng ca bm QH (l/ph) c xc nh theo cng thc:
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cht
HH
t
.VQ
0
60
= (3.10)
trong :
VH- lng tiu th nc ca my p, dm3(lt);
0- h s tn hao th tch ca bm;Tcht- thi gian mt chu trnh (giy);
Bng 3-2
Tc ca pittng my p, khi p chy cc ng bng ng thau v ng
thanh
Tc pittng (mm/s)
Pittng chnh hnh tr Pittng hnh tr bcLc p
(MN) Hnh trnh
cng tc
Hnh trnh
khng ti
Hnh trnh
y v
Hnh trnh
cng tc
Hnh trnh
khng ti
v kh hi
25 80 200 300 130 350
15 100 250 400 180 400
6 120 350 500 - -
C th tnh ton th tch cng tc ca bnh tch p dng chung cho mt
nhm cc my p, theo phng php ca P.S.Istomin, da trn c s cc s liu
v tc chuyn ng ca pittng my p khi cc hnh trnh cng tc, khng
ti v kh hi, v chiu di ca phi c gia cng v cng sut ca bm. Th d,
cc s liu v tc chuyn ng ca pittng my p, khi p chy cc ng bng
bronz v latng clit k trong bng 3-2. Vi mi loi my p, khi bit tc
yu cu, kch thc ca pittng v phi, ta xc nh thi gian chu trnh l lngtiu th nc p sut cao trong mt chu trnh.
Sau dng th tiu th nc p sut cao ca mi my p theo thi gian,
trn trc honh l trc thi gian, cn trc tung l trc lu lng Q (hnh 3-4).
Th tch cng tc ca bnh tch p cn phi c tr s sao cho lng tiu th
nc cc i ca nc trong khong thi gian tnh ton, th mc nc trong th
tch ny khng b gim qu mc cho php. Vi gi thit, lng nc t c
lng tiu th ln nht khi cc cng on p ca nhiu my p mt lc.
Trn c s cc th ring l v tiu th nc cc my p, ta dng th
tng hp cho cc thi im bt u p trng nhau.T th tng hp ca lng tiu th, ta xc nh lng tiu th nc cc
i Vmax, trong chu k nh tmax, bng thi gian np y bnh tch p.
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Hnh 3-4. Cc th lng tiu th nc p sut cao
Lu lng cn thit ca cc bm c th c xc nh nh sau. Nu vi
my p 1, lng tiu th nc p sut cao cho 1 chu trnh Tcht1l V1v nu c n1
my p, th lu lng cn thit ca cc bm l.
1
111
60
chtt
.nVQ = (lt/pht) (3.11)
Tng t, ta tnh c lu lng ca cc bm cho cc my p khc:
- Tng lu lng ca cc bm: Q = Qi.- Th tch cng tc ca bnh tch p:
VP= Vmax- Qtmax (3.12)
Nn sao cho vic np th tch cng tc ca bnh tch p c thc hin
trong thi gian khng hn 20 - 30 giy v khng vt qu 90 - 120 giy. iu
ny cho ta kh nng ngt cc bm nu nh
cc aptomat khng lm vic.S dng l thuyt xc sut trong tnh ton th tch cng tc ca bnh tch p
i vi mt nhm cc my p. Phng php ny s hp l nht khi p dng cho
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trng hp cp cht lng cho mt nhm cc my p nhnhau t mt bnh tch p.
Theo phng php ca P.S.Istomin, th tch VPnhn c s tng ln, v xc sut
ton hc l t s gia s lng cc trng hp xut hin cc s kin theo mun,
chia cho tng s cc trng hp.
Xc sut s kin hn hp c c trng bi du hiu chung cho mt s s
kin ring (nhng khng trng nhau), bng tng cc xc sut ca cc s kin ny
(nh l v cng xc sut). Xc sut sao cho s kin 1 v s kin 2 xy ra ngthi bng tch ca cc xc sut ring (nh l nhn xc sut).
Gi thit tng qut ta c M my p (cc my p khng ging nhau), mi
my p s ly nc p sut cao trong khong thi gian t iv c thi gian ton b
chu trnh l Ti.
Xc sut ly nc ca my p th nht:
1
11
T
tP =
Theo nh l v tch xc sut, ta c xc sut ly nc ng thi ca tt c
cc my p:P = P1. P2...Pm (3.13)
Xt trng hp khi trong xng c M my p ging nhau lm vic, thi
gian ly nc cho mi my p l t v thi gian ton b chu trnh ca mi my l
T giy.
Ta xc nh xc sut ly nc ca K my p trong tng s M my p ang
lm vic.
Xc sut bt k thi im no c K my p cng ly nc:
PMK= PK (3.14)
Xc sut bt k thi im no c K my p trong s M cng ly nc,
cn (M - K) my khng ly nc l:
PT
tT=
1 ; ( ) KMK PP 1
i vi bi ton y th K my no trong s M my s ly n c. Ta nhn
c s lng cc nhm c K my t M my s l s cc t hp ca M theo K
ngha l CMK. Xc sut chung sao cho trong bt k thi im no cng c K
my p no trong s M my, cng ly nc p sut cao, cn M - K my s
khng ly nc:
( ) KMKKM
PPP = 1 (3.15)
Th tch cng tc ca bnh tch p c th nh hn lng tiu th c th vcht lng ca tt c cc my p:
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VP=Vmax (3.16)trong :
- h s s dng ng thi hoc trng nhau (cho bit khong bao nhiumy p ta cn d kin khi tnh ton);
Vmax- th tch nc p sut cao c cc my p ly.
Ta xc nh thi gian xc sut lm vic ng thi ca 1,2,3... cc my ptrong tng s M my, trong mt ca lm vic (420 pht):
( ) KMKKM
PPP = 1420 (3.17)
trong : P - thi gian hot ng tng i trung bnh ca mi my p:
T
ttP p 0+
=
Tnh bnh tch p m bo cho s lng K my p no , trong tng s
M my, sao cho khi c s c ngt cung cp cht lng p sut cao c th xy ra,
s khng lm nh hng nhiu ti cng vic ca xng.
Th d: Trong xng c lp 6 my p c c tnh gn ging nhau
P =
+T
ttP 0 = 0,15
Xc nh h s trng nhau. Cng thc tnh ton v kt qu ca n c a
trong bng 3.3.
Trong trng hp cho th tch bnh tch p c tnh cho 4 my p.
67,06
4==
Bi v, thi gian lm vic ng thi ca 5 my (0,164 pht) thc t l khng th
gy ra s gin on hot ng ca xng.
Trong trng hp cho th th tch bnh tch p c tnh cho 4 my p, dothi gian lm vic ng thi ca 5 my l 0,164 pht, thc t s khng th gy ra
s gin on hot ng ca xng. V vy = 4/6 = 0,67.Th tch phn hnh tr ca bnh thu lc ca bnh tch p kiu khng c
pittng ca th tch cng tc l Vp, th tch an ton pha di l VH.a.o v th tch
d tr trn l VB.P.O.
Th tch d tr trn (lt) c xc nh t iu kin lm vic ca van gim
ti ca bm:
== 3360 pa
H
panBPO
tQ
FtvV (3.18)
trong :
vn- vn tc tng mc cht lng trong bnh tch p (dm/s);
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F - din tch tit din cht lng trong bnh (dm2),
Tpa3 - thi gian lm vic ca van gim ti ca bm, thng ly bng 3-5
giy;
QH- lu lng ca bm (lt/ph);
Bng 3-3
Xc nh s my p cho php
S lng cc my p lm
vic ng thi( ) KMKK
M PPC
1 KM
, Pht
0 ( ) 3771501 6006
,PPC = 159,0
1 ( ) 39933301 5116 ,PPC = 167,7
2 ( ) 1761801 4226
,PPC = 73,8
3 ( ) 0414501 3336
,PPC = 17,4
4 ( ) 0549,01
244
6
= PPC 2,3
5 ( ) 0003901 1556
,PPC = 0,164
6 ( ) 0000101 0666
,PPC = 0,004
Cn c th tch an ton di khng xy ra ht kit cht lng trong bnh
tch p v gy ra s lt kh p sut cao vo h thng ca my p.
Vic xc nh th tch ny c tin hnh t iu kin lm vic ca van mc
ti thiu.
VH.a.o= v0FtM (3.19)
trong :
v0 - vn tc gim mc cht lng trong bnh tch p, theo cc s liu th
nghim khng c vt qu 2,5 m/s.
tM- thi gian ng van mc ti thiu, ly bng 3-5 giy.
Thng cha ca bm (hnh 3.5) cn c kch thc tip nhn cht lng
cha trong cc xi lanh cng tc v xi lanh y v (V1+ V2), cha trong bnh tch
p (V3) v thng np (V4).
Th tch thng cha ca bm:
VHao= 1,5 (V1+ V2+ V3+ V4) (3.20)
p sut cht lng trong thng cha ca bm thng bng p sut kh quyn.Cc thng cha ca bm thng c lm t thp 10, 20, theo kiu hn. Cc
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thng ny c t v tr cao nht
theo kt cu khung nh cha trm
bm - bnh tch p cho php, nhm
m bo ct p cn thit trn
ng ng ht ca bm.
Cc thnh dc ca cc thngcha kch thc ln (hnh 3-5), bn
trong c lin kt bng cc tm
ngang c khot l cc v tr i
nhau. Cc ng trong thng cha
ca bm, ng t thng np v ng
dn n cc bm, c b tr cc pha i din nhau ca thng. Nhvy, cht
lng phi i con ng zc zc v s m bo kh nng loi b lng khng kh
ho tan, cng cc cn bn ln trong cht lng.
3.4. Tnh ton ng lc hc my p dn ng bng bmc bnh tch p
Hnh trnh cng tc ca dm ngang c ngha ln trong vic quyt nh
tnh thch hp v mt cng ngh ca my p.
Hot ng ca my p thu lc trong thi gian hnh trnh cng tc c
thy r trn hnh 3-6a.
H s cn quy dn ca ng ng xi lanh cng tc c xc nh t cng
thc:
+=
== 2
12
1
2 11
i
n
ii
ii
in
ipp
FFd
lF (3.21)
trong :
Fp- din tch ca pittng cng tc;
- h s tn tht ma st ng ng, i vi nc nh tng thng lybng 0,03;
li- chiu di on ng ng;
di- ng knh trong ca on ng ng;
Fi- din tch tit din ngang on ng ng;I - s th t ca on ng ng hoc l sc cn cc b;
n - l s on ng ng hoc v tr cc b;
Hnh 3-5.Thng cha ca bm
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i- h s sc cn cc b.Chiu di quy dn ng ng ca xi lanh cng tc c xc nh t biu
thc:
=
=n
ii
i
pp l
F
FL
1
Tng t, ta c th tm cc h sc cn quy dn B, yv chiu di ng ngLB, Lyca xi lanh tr v v xi lanh cn bng.
Hnh 3-6.Hot ng ca my p theo thi gian
a- hnh trnh cng tc; b - hnh trnh khng ti; c- hnh trnh y v; P- xi
lanh cng tc; B- xi lanh kh hi; H - thng np; A - bnh tch p
Trn cc phn chuyn ng ca my p trong hnh trnh cng tc c cc lctc dng sau y: khi lng G, p lc nc ln pittng cng tc ppFp, lc ma st
R1trong cc m kn ca xi lanh v phn dn hng ca dm ngang di ng, lc
cn ca phi R(x) = Kx + R0(R0- lc cn ban u ca phi); p sut nc ln
pittng cn bng (pyFy) v ln pittng y v (pBFB).
Gc ta tng ng vi im bt u hnh trnh cng tc (im O), chiu
dng ca trc 0x ta chn theo chiu chuyn ng ca dm ngang my p. Chp
nhn cc gi thit: cc van iu khin c m vi tit din khng i, cht lng
b nn, my p v ng ng l cng tuyt i, ct p trong bnh tch p v
thng cha chnh l khng i, gi tr tc ct p v v tr ct p l v cngnh.
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S dng cc k hiu c, ta vit phng trnh chuyn ng dm ngang
my p nhsau:
( ) BByypp FpFpxRRGFpdt
xdm += 12
2
(3.22)
xc nh p sut ca cht lng trong xi lanh tng ng, s dng phng
trnh Becnuly i vi chuyn ng khng n nh. Vi
ng dn ca xi lanhcng tc, ta chn mt tit din trn b mt cht lng trong bnh tch p, cn tit
din th hai l trn b mt ca pittng cng tc, khi :
2
22
2 dt
xd
g
L
g
vpp
pnpap
= (3.23)
trong : Pa- p sut trong bnh tch p.
Tng t, nh phng trnh (3.23), ta vit phng trnh cho chuyn ng
ca cht lng cc xilanh kh hi v xi lanh cn bng:
2
22
2 dt
xd
g
L
g
vpp BnBHB
++= (3.24)
2
22
2 dt
xd
g
L
g
vpp
ynyBay
++= (3.25)
Thay cc phng trnh (3.23) (3.25) vo phng trnh (3.22) v sau khi
chia c hai v cho FP. Ta nhn c:
+
pppp
pnp
a
F
Rx
F
K
F
R
F
G
dt
xd
g
L
g
vp 012
22
2-
p
BH
p
yyn
p
yy
p
ya
F
Fp
dt
xd
F
F
g
L
g
v
F
F
F
Fp
2
22
2
2
2
2
22
2 dt
xd
F
m
dt
xd
F
F
g
L
g
v
F
F
pp
BBn
p
BB
= (3.26)
lm n gin cho cc tnh ton tip theo biu thc cui cng, ta dng
cc k hiu sau:
p
BB
b
yyyp
p F
F
g
L
F
F
g
F
g
L
g
L
F
mM +++
= (3.27)
n= p+ yp
BB
p
y
F
F
F
F+ (3.27')
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pPp
BH
p
ya
pa
F
R
F
R
F
Fp
F
FP
F
Gpp 01 += (3.28)
H s ca x trong biu thc (3.26), k hiu l:
=pF
KC
Thay vo biu thc (3.26) cc gi tr M, n, p v C nhn c:
02
2
=
++
pCx
g
v
dt
dvM nn
n (3.29)
trong :
M - c trng cho qun tnh ca h thng;
n- h s tn hao ma st khi cht lng chuyn ng;
p - p sut to tc cho dm ngang.
Khi tr lc bin dng ca phi l khng i, th phng trnh chuyn ng
ca dm (3.29) c th vit l:
02
2
=
+
p
g
v
dt
dvM nn
n (3.30)
Thc t l tr lc bin dng khng i trn phn ln di ca hnh trnh
cng tc ca cc qu trnh kiu p, chut, t ...
Nu nhchuyn ng pittng my p vi tr lc bin dng khng i ca
phi l chuyn ng n nh th 0=dt
dvn v vn tc chuyn ng l:
n
gp
U
=
2
(3.31)
Thay gi tr p t biu thc (3.31) vo cng thc (3.30) nhn c:
022
22
=+g
u
g
v
dt
dvM n
nn
n (3.32)
Sau khi bin i v ly tch phn biu thc (58) ta c:
Cvu
vuln.
u.gM
tn
n +
+
=
2
12 (3.33)
trong : C = 0; v khi t = 0 th Vn= 0.
K hiu:
u
Mg
n= (3.34)
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V thay vo biu thc (3.33) nhn c :
1
1
+
=
t
t
n
e
euv (3.36)
Thc t, ngi ta chp nhn tc vn t c tr s n nh khi t = 4.Thi gian t1tng ng vi vn= 0,96 u, thng tr s t1ca cc my p thy lcrt nh (nh hn 0,1 thm ch c khi lc tng t ngt t 0 ti 0,5 PH).
Cng thc (3.31) ca chuyn ng n nh c th s dng tnh ton tc
ca my p trong hnh trnh cng tc.
Xt s thay i ca u ph thuc vo cc tr lc bin dng khc nhau ca
phi.
K hiu:
pp
Bn
p
ya
pa
F
R
F
Fp
F
Fp
F
Gpp 10 += (3.37)
Nu 00 =pF
R th max
n
ug
.P
u =
=
200
Nu 00
50 p.,F
R
p
= th maxn
, u,g
.P
u 7020
50 =
=
Nu 00
750 p.,F
R
p
= th maxn
, u,g
.P
u 502
4
0750 =
=
Trong trng hp, khi 00 pF
R
p
= , c ngha l vi cc iu kin gn iu
kin nh mc, th tc dm ngang my p bng 0.
Ta xc nh t l gia u v pp(pp- p sut trong xi lanh cng tc, tng ng
hnh trnh cng tc), khi m cng sut ca my p t cc i:2Kupp ap
Nu coi nh 0ppa = , iu m thc t hon ton cho php cng sut ca
my p l:
papp FKupuFupN 2==
( ) 03 2
== pa FKupdudN
Nhvy: Ku2= Pa/3
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aap pKupp3
22 == (3.38)
My p c th t cng sut cc i, khi lc my phi thng gn bng tr
lc bin dng ca phi, bng 2/3 lc p danh ngha ca my p.
3.4.1. Hnh trnh khng ti ca my p
S tnh ton ca my p thy lc khi hnh trnh khng ti c trnh by hnh 3-6.b. Chiu dng ca trc x l chiu hng xung di. im 0 l im
u tnh ton, l v tr bt u ca dm ngang khi hnh trnh khng ti. Trn phn
chuyn ng ca my p c cc lc sau y tc dng: trng lng G ca phn
chuyn ng, p sut nc trong xi lanh cng tc ( ppFp ), p sut trong xi lanh
kh hi ( BBFp ), trong xi lanh cn bng ( yyFp ) v cc lc ma st.
msH RRR +=1
trong :
RH- lc cn ma st phn dn hng ca dm ngang chuyn ng khi hnh
trnh khng ti;
Rms: lc cn ma st phn m kn ca xi lanh
i
ims
D
KPR =
trong :
K - 0,1 i vi m vng t lm kn, K 0,6 0,7 i vi m t bung;Pi- lc ca pittng to ra (dN);
Di- ng knh pittng (cm).
Phng trnh chuyn ng ca dm ngang c dng:
12
2
RFpFpGFpdt
xdm yyBBpp += (3.39)
c th s dng c phng trnh Becnuli vi chuyn ng khng n
nh ng ng dn t thng np n xi lanh cng tc, ly mt mt ct trn b
mt cht lng thng np, cn mt ct kia trn pittng cng tc:
= ppn
pHp zdt
xd
g
L
g
vpp
2
22
2 (3.40)
trong : PH - p sut thng np.
B qua ct p do tc to ra, tng t nhtrn nhn c:
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+++= BBn
BHB zdt
xd
g
L
g
vpp
2
22
2 (3.41)
2
22
2 dt
xd
g
L
g
vpp
ynyay ++= (3.42)
Thay cc biu thc (3.39) - (3.41) vo (3.38) chia c hai v cho Fp v k
hiu:
p
yy
p
BBp
p F
F
g
L
F
F
g
L
g
L
F
mM +++
=
P
yy
P
BBpn
F
F
F
F++=
pp
BB
P
ya
P
BH
pH
F
R
F
FZ
F
FP
F
Fp
F
Gpp 1+=
p = const
ta c:
02
2
=
+
p
g
v
dt
dvM nn
n (3.43)
Phng trnh (3.42) cho hnh trnh khng ti, v mt cu trc trng vi
phng trnh cho hnh trnh cng tc khi sc cn ca phi khng i, nh ng cc
tr s ca M, n, p y c ngha khc.Nhtnh ton cho thy, thi gian tc tc t1khng vt qu 0,01s. V thi
gian tng tc nh, nn khi tnh ton tc ca hnh trnh khng ti c th s
dng cng thc (3.31).
Tc u c th tng bng cch tng p sut thng np, tng khi lngcc phn chuyn ng ca my p, gim lc cn trn ng dn thng np - xi
lanh cng tc.
C th gim tc u bng cch tng lc cn ng dn xi lanh y v v
bng cch s dng cc xi lanh cn bng.
my p hot ng bnh thng, khi tnh ton hnh trnh khng ti cn
ch ti c tnh thay i p sut xi lanh cng tc. p sut cht lng gim n
0 dn n s gin on dng cht lng v gy s ht kh ngoi mi trng vo
xi lanh.
iu kin khng b gin on dng cht lng:pp0 (3.44)
trong : pp- p sut dtrong xi lanh cng tc.
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Tc cc i ca hnh trnh khng ti t c khi ch n nh:
02
2
= ppHp zg
upp (3.45)
Trong tc u c xc nh theo cng thc (3.31). C th ngn s gin
on ca dng chy bng cch t thng np trung gian gn my p hoc thng
np chnh gn my p, bng cch tng
ng knh cc xi lanh cn bng, tng psut thng np, tng tit din ca ng ng np nh t b van tit lu mt
chiu trn tuyn ca cc xi lanh y v.
3.4.2. Hnh trnh y v ca my p
Khi dm ngang y v, nc t trong xi lanh cng tc tr li thng np qua
van x ca b phn phi v qua van np ca xi lanh cng tc. Lng nc i qua
van x ca b phn phi nc, thng chim khong t hn 7% tng hp nc
c y ra khi xi lanh cng tc. V vy, iu kin tnh ton l nc c y ra
ch qua van np. S tnh ton my p thu lc i vi hnh trnh y v c
trnh by trn hnh 3-6.c. Chiu dng ca trc x ta ly l chiu hng trn.
Trn cc phn chuyn ng ca my p khi hnh trnh y v c cc lc tc
dng sau y: lc cn c ch R0, trng lng G, p sut nc ln xi lanh cng tc
( ppFp ), ln pittng kh hi ( BBFp ) v ln pittng cn bng ( yyFp ), lc ma st
cc m kn ca xi lanh Rmsv phn dn hng RHm ta coi bng 0.
Trn c s nh lut 2 ca ng lc hc ta c:
msoppyyBB RRGFpFpFpdt
xdm +=
2
2
(3.46)
Khi hnh trnh y v, cng nhkhi hnh trnh cng tc ca my p, ta bqua ct p tc v ct p v tr i vi cc xi lanh kh hi v cn bng. S dng
phng trnh Becnuli i vi chuyn khng n nh, ta tm cc p sut pp , Bp , v
yp . Sau khi thay tr s ca cc p sut ny vo phng trnh (3.46) v k hiu:
p
yy
p
BBp
p F
F
g
L
F
F.
g
L
g
L
F
mM +++
=
B
yy
p
BBP
F
F
F
F++=
p
mspH
p
ya
p
Ba
FRRGzp
FFp
FFpp ++++= 0
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p = const v qua mt vi php bin i ta nhn c phng trnh
02
2
=
+
p
g
v
dt
dvM nn
n (3.47)
Nu khi chuyn ng l n nh ( 0=dt
dvn ) khi tc chuyn ng ca
dm ngang c biu th bng phng trnh (3.31).Bi v, cc qu trnh ca dm ngang xy ra rt nhanh, cho nn xc nh
tc ca dm ngang hnh trnh y v c th s dng cng thc (3.31). Tc
u c th tng bng cch tng p sut trong bnh tch p, tng din tch ca cc
xilanh y v v xilanh cn bng hoc l gim sc cn tuyn xilanh cng tc -
thng np.
3.5. Kt cu v tnh ton cc chi tit ca h thng np
Cc thit b np bao gm: thng np, c b tr gn my p hoc trn
xilanh cng tc. to p sut ln cht lng, thng ngi ta s dng h thngkh nn ca nh my, p sut 0,6 0,8 MPa. Van np ni xilanh cng tc vi
thng np.
Th tch ton b ca nc trong thng np Vc xc nh, xut pht t
th tch nc Vpdo cc pittng cng tc y ra sau mt hnh trnh ton b. Nhm
ngn nga s lt kh t thng np vo ng ng dn n van np thng ly
V= (2-2,25)Vp.
Gi s, p sut khng kh trong thng np khi tiu th cht lng c thay
i theo quy lut ng nhit:pVB= const
trong :
VB- th tch ban u ca khng kh trong thng cha.
p sut khng kh sau khi loi tr th tch Vps b gim xung v ngi ta
ly pmin= 0,75max.
S thay i trng thi khng kh c biu din bng cng thc:
pmin(VB +Vp) = pmaxVB (3.48)
T , thu c: VB= 3Vp.
Th tch ton b VHca thng npVH = (22,5)Vp+ 3Vp = (55,5)Vp (3.49)
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Cc thng np c ch to theo kiu hn t thp tm: dy ca phn hnh
tr v phn hnh cu thng khng nh hn 8mm.
dy ca thnh c tnh theo cc thng s nhtnh chiu dy ni hi.
kh va p khi u ba chm phi, trn ng np trc my p, ngi
ta lp b b va p thu lc, c thng np c lp van bo him l xo, ng o
mc n
c, ng h p sut v ba van (van x, van dn n
c t
ng ng n
cv van dn kh nn).
ngt thng np v tr ni vi my p, ngi ta t van chn mt chiu
trn ng ng np, dng ngt thng np ra khi my p v nu cn thit s
chuyn nc t xilanh cng tc v thng np.
a lng nc tha v thng
bm, thng np c van thot du c
iu chnh p sut nh hn 0,2MPa so
vi p sut m van an ton ca thng
np s lm vic.S ca van thot du c trnh
by hnh 3-7. Cht lng t thng np
theo ng ng A n khoang di
van 5 v l tit lu 1 - vo khoang trn
van 5. Vt nng 3 s gi p sut nh
thng qua van 2 c kch thc nh,
c ni vi pittng 4. Khi p sut vt qua mc chnh p trn van 5 v di van
5, n s lm nng van v chuyn cht lng t thng np v thng bm qua ng
ng B. Khi gim p sut trong thng van np, van 2 c ng li v van chnh 5
cng s ng li trn van. Van chuyn c iu khin bng s thay i mc
nc trong thng np, c th c s dng thay th van c iu khin bng
p sut.
S nguyn l ca van c trnh by trn hnh 2-1. Van gm c van np
2 v dn ng thy lc 3 nng van. Dn ng c ni vi ng ca xilanh
y v. h tr m van np, i khi ngi ta cn lm van np c thm van ph
gim ti c tit din nh. Tit din lu thng ca van np c tnh theo tc
hnh trnh khng ti vxxcho tr
c v theo tc chn tr
c vH.Kca dng chtlng trong tit din lu thng ca van np khi n c m hon ton
Hnh 3-7. Van thot du
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K.H
x.x
v
v.Ff= (3.50)
trong :
F - din tch ca pittng cng tc,
vx.x- thng khong 300 400mm/s,
vH.K- khng qu 6-7 m/s.V vy, giai on thit k ban u thng ngi ta ly:
f = 0,05F (3.51)
Sau khi chn cc kch thc ca ng np, ngi ta tin hnh tnh ton
kim tra ng