GRUNWALD ROTARY MACHINESGRUNWALD ROTARY MACHINES... WE HAVE THE KNACK!... WE HAVE THE KNACK!

Dosing · Filling · Packing

The Allrounder from the Allgäu

For many years GRUNWALD hasbeen a competent partnerregarding dosing, filling andpacking.

The attribute "The Allrounderfrom the Allgäu" is no acci-dent. As the GRUNWALD fillingmachines have their traditionalroots in dairy they have beensuccessfully used in many fieldsof the food, delicatessen, pet-food and cosmetics industry allover the world.

● GRUNWALD ROTARY

● GRUNWALD RONDO

● GRUNWALD HITTPAC

On the basis of our many years'experience with different typesof products, cups and lids wehave developed innovative,individual, flexible and reliablemachines.

GRUNWALD rotary machinesguarantee our customers ahigh efficiency in their dailyproduction.

Due to changing habits andpurchasing behaviour of theconsumers the food andbeverage industry developeddifferent varieties of newproducts and product variantsin the past few years.

Innovative ideas are requiredfor gaining the customers'favour and market shares withmore and more keen competi-tion at the supermarketshelves.

GRUNWALD rotary machineshave been designed on thebasis of the following provenfeatures:

● closed base plate (nocontamination from below)

● service-friendly driveconcept, easy-to-survey

● visually attractive design bymeans of open constructionwith corner posts and solidprotective doors

● minimum of spacerequirements

● easy access

● low, operator-friendlyoverall height

● innovative hygienic design

● easy cleaning due to reduc-tion of components in thefilling area

● extremely low noise neveleven at a speed of morethan 50 cycles/min.

● quick product and formatchange

● high availability

● optimum price/performanceratio

GRUNWALD ROTARY MACHINESGRUNWALD ROTARY MACHINES... YOUR PRODUCT IS THE CENTRE OF OUR ATTENTION!... YOUR PRODUCT IS THE CENTRE OF OUR ATTENTION!

Many of our food productsbecame branded articles andnot only the product but alsothe packaging is decisive forbeing a success with regard tosales.

Striving of the food brands foran independent and distinctiveappearance in the market placemeans a high demand on thepacking and the creativity ofthe packing designers. Todaythis is often as important asthe ideas of the productdevelopers and the food tech-nologists.

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Das Flaggschiff unter den GRUNWALD rUNDLÄUFERNAn Excellent Idea!

RONDO RONDO

● motorized cup heightadjustment

● agitator in the hopper● product feeding via

compensation cylinder● gas injection● intermediate cleaning● CIP-cleaning● date coding with colour ink

cartridges, ink jet or laser● cutting/sealing stations

for aluminium or plastic film● laminar air flow● registration of production

data● open space for cup and lid

storage● cup turning station● rapid format change with

trolley● programme change via

modem

The RONDO is suitable for liquid to pasty products orproducts which are non-pumpable, e.g.

● dairy products and desserts● delicatessen salads and

freshly prepared salads● butter and margarine● curd and processed cheese● jam and honey● sauces, mustard,

mayonnaise● pâté, meat and petfood● soups

OptionsProducts

RONDO 1 to 4 lanesapprox. 2,500 – 10,000 cups/hDosing range: 20 – 1,700 ccm

Speed/Dosing rangeThe GRUNWALD RONDO,awarded with the iF designaward 2002, filled the expertswith enthusiasm. The ingen-ious servo technology of thismachine gave importantdynamics for the completefield of rotary machines.

● switching angle ● rotary table movement● dosing piston movement ● lifting movement can be individually adjustedand stored for each productand each cup size.

Due to a● quick change system for

format plates● motorized cup height

adjustmenta rapid format change ispossible without the use oftools.

This means:● optimum filling level● perfect weight accuracy● higher speed● more flexibility

GRUNWALD TECHNOLOGY...GRUNWALD TECHNOLOGY...AN ABUNDANCE OF POSSIBILITIES!AN ABUNDANCE OF POSSIBILITIES!

Electric● modern electronic PLC con-

trol with operator-friendlypanel

● electronic cam sequentialcircuit wid deadtimecompensation

● automatic starting andemptying programme

● programme change viamodem

Many advantages speaking infavour of GRUNWALD, theAllrounder from the Allgäu!

1) Large dimensioned camdiscs for a calm, optimizedmotion. Very reliable andsubject to low servicing.

2) Electronic servo drivesoffering the possibility ofstoring and selecting manydifferent cam profiles forthe corresponding products

3) Compensation cylinder forhigh-viscosity products, e.g.butter, margarine, pâté

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In order to meet the require-ments of our customers andtheir different products flexiblemachines are required.

GRUNWALD cup fillingmachines do not only succeedby their sophisticated andproven design but also by theirindividual optional equipmentand their technology in detail.

The large number of optionsshows how flexible GRUN-WALD rotary machines are:

Drives● pneumatic drive – for

auxiliary functions● mechanical drive – step-by-

step motion gear with cams● electronic drive – servo drive

Fillers● piston filler● piston filler

EASYCLEAN with EHEDGcertificate

● chamber doser● auger filler● flow metering system● weighing system

Filling accessories (nozzles)● tappet valve● membrane valve● rotary cutter● wire cutter● filling nozzles

Types of closure● sealing aluminium/plastic● sealing aluminium/alumi-

nium● sealing aluminium/glass● sealing plastic/plastic

(pre-cut or from the reel)● screw caps e.g. twist-off lid● snap-on lid

Sealing techniques● pneumatic heat sealing● mechanical heat sealing● hydraulic heat sealing

Cleaning● manual● intermediate● CIP

Hygiene● laminar air flow● sterile air covers● packing material sterilization

GRUNWALD trolley:our ideas with regard to e.g.format change increases theefficiency of your production.4 5

RONDOExample: 2-lane,

for dairy products

Enormously versatile!

ROTARY 12000ROTARY 12000

ROTARY 12000Example: 4-lane,

for cream products

laminar air flowautomatic storage systems

EASYCLEAN fillerCIP-cleanable

drainage troughs all around

Das Flaggschiff unter den GRUNWALD rUNDLÄUFERN

● motorized cup heightadjustment

● motorized volumeadjustment

● automatic speed adjustment● agitator in the hopper● product feeding via

compensation cylinder● filler with servo drive● gas injection● intermediate cleaning● CIP-cleaning● date coding with colour ink

cartridges, ink jet or laser● cutting/sealing stations

for aluminium foil andplastic film from reel

● laminar air flow● registration of production

data● open space for cup and lid

storage● cup turning station● rapid format change with

trolley● programme change via

modem

ROTARY machines are suitablefor products which are liquid,pasty or non-pumpable, e.g.

● dairy products and desserts● delicatessen salads and

freshly-prepared salads● curd and processed cheese● butter and margarine● jam and honey● sauces, mustard,

mayonnaise● pâté, meat and petfood

Drive upon request!

● complete servo versionwith 4 servo motors

● partial servo versionwith 2 servo motors

● with mechanical drive

On the basis of our coreprogramme we design indivi-dual machines with differenttechnical features according tothe customer's specification.

A large number of differentcups, trays and jars made ofdifferent materials with lidsmade of different materials(pre-cut or from the reel) canbe handled. Cup and lidstorages are possible due toan optimum use of the spaceavailable.

Flagship of the GRUNWALD Rotary Machines!

ROTARY 12000ROTARY 12000

A successful story!

When the first ROTARY machinewas developed and designedseveral years ago, it was unfore-seeable that this concept wouldhave such a resounding successon the market.

A large number of customers at home and abroad have recognized these convincingadvantages and made a decisionfor a ROTARY machine fromGRUNWALD. They use thesemachines for multi-shift opera-tion to their economic benefit.

Innovative technology!

The present ROTARY machinessucceed by the large number ofnew developments.

Many of the innovative ideasGRUNWALD have developed inthe past few years are includedin these successful rotarymachines. Piston filler EASYCLEAN

with EHEDG certificate

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OptionsProducts

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ROTARY 12000Example: 4-lane,for curd cheese

automatic storage systemsviewing panels in the drivearea

High capacity!

ROTARY 12000Dimensions 2,040 x 2,040 mm2 to 6 lanesapprox. 5,000 – 15,000 cups/hDosing range: 20 – 1,700 ccm

ROTARY 6000Dimensions 1,540 x 1,540 mm1 to 4 lanesapprox. 2,500 – 10,000 cups/hDosing range: 20 – 1,700 ccm

ROTARY 2500Dimensions 1,200 x 1,200 mm1 to 3 lanesapprox. 2,500 – 7,500 cups/hDosing range: 20 – 1,300 ccm

The machine model numbercorresponds to the averagespeed per hour, depending onthe cup size, number of thelanes and fixed formats theROTARY machines can beideally adapted to the productand speed you require.

1) Removable cup setter

2) Traverse unit for ink jetcoding unit

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A Class of its own!

Compact and Flexible!

ROTARY 2500ROTARY 2500

ROTARY 6000ROTARY 6000

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Das Flaggschiff unter den GRUNWALD rUNDLÄUFERNProven Concept!

HITTPAC AKH-059HITTPAC AKH-059

HITTPAC AKH-059HITTPAC AKH-059MHITTPAC AKH-019HITTPAC AKH-005...On the basis of our innovativetechnology we completelyrevised this product line andadapted it to the challenges ofthe market.

GRUNWALD sums it up: straightforward concept, easy opera-tion and quick changeover,high flexibility and a competi-tive price/performance ratio.

This also makes the HITTPACa real hit for you!

Depending on the modelGRUNWALD HITTPAC machinesare available with a largenumber of interesting options:

● exchange format sets fordifferent cup sizes

● motorized volumeadjustment

● lifting movement duringdosing

● compensation cylinder● agitator in the hopper● insulated/heated hopper● pre-filler/post-filler● seal lid/snap-on lid station● indented guarding for cup

and snap-on lid station● date coding with colour ink

cartridges, ink jet or laser● laminar air flow/sterile air● cup turning station● CIP-cleaning● multi cups

HITTPAC machines are suitablefor liquid to pasty products ornon-pumpable products, e.g.

● dairy products and desserts ● delicatessen salads and

freshly-prepared salads● curd and processed cheese● butter and margarine● jam and honey● sauces, mustard, mayonnaise● cereals

OptionsProducts

ROTARY 6000Example: 2 lane,for delicatessen salads

● hinged control cabinet● viewing panels in the drive

area

ROTARY 2500Example: 1 lane, for sauces,soups and delicatessen salads

see ROTARY 12000(page 7)

Products/Options

ROTARY 2500Dimensions: 1,200 x 1,200 mm1 to 3 lanesapprox. 2,500 – 7,500 cups/hDosing range: 20 – 1,300 ccm

Speed/Dosing range

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HITTPAC AKH-059Example: 2 lane for curd andcream cheese with sealablePP snap-on lid closure and withformat quick change system

see ROTARY 12000(page 7)

Products/Options

ROTARY 6000Dimensions: 1,540 x 1,540 mm1 to 4 lanesapprox. 2,500 – 10,000 cups/hDosing range: 20 – 1,700 ccm

Speed/Dosing range

1) Headspace gas injectionto reduce the remaining

oxygene

2) Tiltable hopper for quickcleaning

1) Multicups for dairy products

2) Quick change individual cupsegments making themachine extremely versatile.

HITTPAC AKH-059Dimensions: 1,670 x 1,670 mm1 to 6 lanesapprox. 2,400 – 12,000 cups/hDosing range: 10 – 1,500 ccm

HITTPAC AKH-059MDimensions: 1,670 x 1,670 mm1 to 4 multicupsapprox. 2,400 – 9,600 cups/hDosing range: 10 – 800 ccm

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Swiss Precision with GRUNWALD Technique!

Small but Efficient!

HITTPAC AKH-005HITTPAC AKH-005

HITTPAC AKH-019HITTPAC AKH-019 Options

From liquid to pasty productsor non-pumpable products, e.g.

● dairy products and desserts● delicatessen salads and

freshly-prepared salads● curd and processed cheese● jam and honey● sauces, mustard, mayonnaise● cereals

Products

HITTPAC AKH-019 SExample: 2 lane,for curd cheese

CIP-cleanable filling station

The HITTPAC AKH-005 issuitable for liquid products, e.g.:

● sauces● juice● milk, cream, yoghurt● fruit yoghurt with small

fruit pieces etc.

Products

HITTPAC AKH-005Example: 1 lanefor dairy products

These rotary machines areavailable as the HITTPACAKH-019R with relay controland as the HITTPAC AKH-019S with PLC control. Theyhave a solid construction, aversatile design and offer anattractive price/performanceratio.

Due to the fact that the AKH-019 machines can be equippedwith a large number of optionsand extra equipment later theyoffer high flexibility.

HITTPAC AKH-019Dimensions: 945 x 945 mm1 to 2 laneapprox. 2,400 – 4,800 cups/hdosing range: 80 – 600 ccm

The HITTPAC AKH-005 is a solid,mobile, semi-automatic cupfilling machine which is ideallysuited for small batch produc-tions, laboratories, co-packersor agricultural plants.

● automatic destacking andplacing of the cups

● automatic filling and sealing● date coding unit (option)

Manual placing of the seal lidsand manual removal of thecups.

HITTPAC AKH-0051 laneapprox. 500 – 800 cups/hdosing range: 120 – 200 ccm

GRUNWALDGRUNWALD... A STRONG PROGRAMME!... A STRONG PROGRAMME!

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GRUNWALD machines fordosing, filling and packinghave been well-known forquality and reliability in thefood industry for many years.

Rotary machines

RONDOROTARYHITTPAC

Inline machines

FOODLINERFLEXLINER

Dosing machines

SERVODOSFLEXODOSMEGADOSSEMIDOS

In addition to our core pro-gramme for filling and dosingmachines our product line alsoincludes packing systems andmanual benchtop sealers,machine components andstainless steel tubes.

● SAFEPACK packing system● ascending conveyor● lidding machines● sealing machines● stainless steel tubes● machine components

RONDO

FOODLINER FLEXLINER

FLEXODOS MEGADOSSERVODOS

Ascending conveyor Lidding machineSAFEPACK

ROTARY HITTPAC

1) Solid mechanical drive withsafety clutch.

2) The compact filling stationwith rotary valve as oneunit guarantees easy andquick cleaning.

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● PLC control with operatorpanel

● motorized weightadjustment

● intermediate cleaning● CIP-cleaning● programme change via

modem

GRUNWALD...GRUNWALD... INNOVATIVE AND EXPERIENCED!INNOVATIVE AND EXPERIENCED!

HERBERT GRUNWALD GMBHPettermandstraße 9D-88239 Wangen im AllgäuPhone +49 75 22/97 05-0Fax +49 75 22/97 05-50info@grunwald-wangen.dewww.grunwald-wangen.de

Dosing · Filling · Packing

The Allrounder from the Allgäu

To solve the most differentproblems and tasks is a contin-uous innovation process for our development engineers,designers and programmers.

Striving for perfection, ourpotential for new ideas is thekey to our success. They are themoving spirit of GRUNWALD.

New ideas and innovation infavour of our customers. Givingdetailed information is the firstimportant step for findingsolutions according to our customers’ specifications. Ourknow-how, our creativity, thegreat demands on ourselvesand the quality of our serviceshave made GRUNWALD theepitome of high quality.

Due to our flexibility, speed andreasonable price/performanceratio, short delivery times andprompt and reliable services weestablished long-standingbusiness relationships withmany customers.